Activating function buttons ..............47 4.13.2 Assigning a function to the favorite button .......... 49 4.14 Sewing....................50 Programming ..................53 Control panel OP3000 ................. 53 Switching on the machine ..............55 Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
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6.3.2 Draining the water condensation ............113 6.3.3 Cleaning the filter element..............114 Parts list..................... 115 Setup ....................117 Checking the scope of delivery ............117 Removing the transport locks ............117 Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
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Disposal ................... 139 Troubleshooting ................141 10.1 Customer Service ................141 10.2 Messages of the software ..............141 10.3 Errors in sewing process ..............142 Technical data ................. 145 Appendix ..................149 Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
Specifically, the chapter Setup p. 117 is important for specialists. Service Instructions are supplied separately. With regard to minimum qualification and other requirements to be met by personnel, please also follow the chapter Safety ( p. 9). Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
Lists are marked by bullet points. Result of performing an operation Change to the machine or on the display/control panel. Important Special attention must be paid to this point when performing a step. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
Each manufacturer has performed a hazard assessment for these purchased parts and confirmed their design compliance with ap- plicable European and national regulations. The proper use of the built-in components is described in the corresponding manufac- turer's instructions. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
This will ensure any claims against the transport company. Report all other complaints to Dürkopp Adler immediately after receiving the product. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
The power plug may only be assembled to the power cable by qualified specialists. Obligations Follow the country-specific safety and accident prevention regu- of the operator lations and the legal regulations concerning industrial safety and the protection of the environment. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
Signal words Signal words and the hazard they describe: Signal word Meaning DANGER (with hazard symbol) If ignored, fatal or serious injury will result WARNING (with hazard symbol) If ignored, fatal or serious injury can result Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
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NOTICE (without hazard symbol) If ignored, property damage can result Symbols The following symbols indicate the type of danger to personnel: Symbol Type of danger General Electric shock Puncture Crushing Environmental damage Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
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Consequences of non-compliance. Measures for avoiding the danger. This is what a warning looks like for a hazard that could result in moderate or minor injury if the warning is ignored. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
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Type and source of danger! Consequences of non-compliance. Measures for avoiding the danger. This is what a warning looks like for a hazard that could result in environmental damage if ignored. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
DIN EN 60204-31. Only authorized persons may work on the machine. Dürkopp Adler cannot be held liable for damages resulting from improper use. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
Machine description Declaration of Conformity The machine complies with European regulations ensuring health, safety, and environmental protection as specified in the declara- tion of conformity or in the declaration of incorporation. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
Complete the following steps in preparation of sewing before starting to work: • Inserting/changing the needle • Threading the needle thread • Inserting and winding on the hook thread • Setting the thread tensions Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
The indicator LED (1) and the POWER LED (3) illuminate. Switching off the machine To switch off the machine: Press the switch (2) to the O position. The indicator LED (1) and the POWER LED (3) go out. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
Press button (2) if the sewing lamp is not yet illuminated. Switching off the dimmable sewing lamp To switch off the dimmable sewing lamp: Press switch (1) or (3) to the O position. The dimmable sewing lamp goes out. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
(3) - Groove (2) - Screw (4) - Hook To change the needle in a 1-needle machine: Turn the handwheel until the needle bar (1) reaches the upper end position. Loosen the screw (2). Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
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An incorrect hook distance can cause the following disturbances: • Changing to a thinner needle: • Missing stitches • Thread damage • Changing to a thicker needle: • Damage to the hook tip • Damage to the needle Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
(3) of the right needle must point to the right. Tighten the screw (2). Order Always adjust the clearance between the hook and the needle after changing to a different needle thickness ( Service Instructions). Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
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An incorrect hook distance can cause the following disturbances: • Changing to a thinner needle: • Missing stitches • Thread damage • Changing to a thicker needle: • Damage to the hook tip • Damage to the needle Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
② (1) - Hose guide (2) - Thread guide To thread the needle thread: Fit the thread reel on the reel stand. The unwinding bracket must stand directly above the thread reel. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
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Feed the thread clockwise around tensioner 2 (7). Feed the thread under the thread guide (6) to the thread ten- sion spring (5). Lift the tightening lever (3) with the thread. Pull the thread under the spring tip (4). Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
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For machines with thread clamp (optional) 15. Insert the thread through the left hole of the guide above the thread clamp. 16. Insert the thread through the left hole of the guide below the thread clamp. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
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If the loose thread end is too long, the thread may be caught by the hook and cause a disturbance. If the loose thread end is too short, the machine cannot start sewing. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
(2). Feed the left thread from the rear to the front to the left hose guide (1). Use compressed air to blow both threads through the hose guides (1) and (2). Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
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11. Feed the thread clockwise from the left hose guide (1) around the pre-tensioner (13). 12. Feed the thread counterclockwise around the tensioner (12). 13. Feed the thread clockwise around the tensioner (14). Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
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21. Thread the right thread from the right through the lower hole on the thread lever (15). 22. Thread the left thread from the right through the upper hole on the thread lever (15). Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
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27. Insert the right thread through the right hole of the guide below the thread clamp (19). 28. Insert the left thread through the left hole of the guide below the thread clamp (19). Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
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If the loose thread end is too long, the thread may be caught by the hook and cause a disturbance. If the loose thread end is too short, the machine cannot start sewing. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
Feed the thread from the rear to the front through the thread guide (1) on the unwinding bracket. Use a compressed air gun to feed the thread through the hose guide (2). Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
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Clamp the thread behind the cutter (9) and tear off the loose end behind it. Fit the bobbin on the bobbin shaft (8). Turn the bobbin clockwise until it clicks. 10. Pull the bobbin lever (7) up. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
The procedure used to change the bobbin is the same for 1-needle machines and 2-needle machines. The only difference is that the hook into which the bobbin is inserted is turned by 180 degrees for the left and the right side. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
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If the hook thread needs to be replaced, the LED indicator lamps (7) light up on the machine arm. The left light is for the left-hand hook, and the right light is for the right-hand hook. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
The hook thread tension is generated by the tension spring (1) and adjusted via the screw (2). To set the hook thread tension: Increasing the hook thread tension Turn screw (2) clockwise. Reducing the hook thread tension Turn screw (2) counterclockwise. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
• To increase the tension: Slide the needle thread regulator (2) to the right • To reduce the tension: Slide the needle thread regulator (2) to the left Tighten the screw (1). Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
• To increase the tension: Slide the needle thread regulator (1) to the right. • To reduce the tension: Slide the needle thread regulator (1) to the left. Tighten the screw (3). Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
The sewing feet remain up as long as the pedal is pressed halfway back. Press the pedal (1) fully back. The thread cutter is activated, and the sewing feet are raised. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
(1) - Stitch adjustment lever Slowly push the stitch adjustment lever (1) down. The stitch length becomes smaller. In the lower end position, the machine sews backwards with the set stitch length. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
The elevated sewing foot stroke is retained as long as the knee button is pushed to the right. • To switch off the elevated sewing foot stroke: Release the knee button (1). Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
Press the desired button again. Function is deactivated. The button turns off. Information The function buttons can be expanded by an additional button. The button can be assigned 2 additional functions. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
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Fully customizable The button is fully customizable. The machine comes configured so that the machine will switch to the next seam section when the button is pressed. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
Turn all screws to their initial position (3) so that the slots of the screws are horizontal. Turn the screw (2) under the desired button 90° so that the slot is vertical (4). Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
• Press the pedal halfway back (position -1) The sewing feet are lifted. the sewing material • Position the sewing material. • Release the pedal. Sewing feet are lowered onto the sewing material. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
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• Press the pedal fully back (position -2) and keep it seam and there. End bartack is sewn, and thread is cut (if set). remove the Machine stops. sewing Needle is up. Sewing feet up. material • Remove the sewing material. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
Control panel OP3000 Fig. 31: Control panel ① ② (1) - Softkey button (2) - Softkey menu button All settings in the software for the 867-M PREMIUM are performed using the OP3000 control panel. Button Function Numeric • Inputting the parameter value...
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Display on the control panel The display shows the menu items that can be selected. The activated menu point is shown inverted. Fig. 32: The active entry is shown inverted (example) 4 +000 +00 -013 Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
Switching on the machine Fig. 33: Switching on the machine ① (1) - Main switch To switch on the machine: Switch on the main switch (1). The display briefly shows the software versions: Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
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The display shows the program last used, or Manual mode. Fig. 35: Display of the program last used (Automatic mode) 4 +000 +00 -013 Fig. 36: Display in Manual mode 5 3.0 Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
Programming Software operating modes The software of the 867-M PREMIUM has 3 available operating modes: • Manual mode (program 000) ( p. 58) Manual mode is the simplest operating mode. There are no programs/seam programs and no inputs for individual seam sections.
Stitch length Value range: 00.0 – 12.0 [mm] (depending on the sewing equipment and subclass) • Use ◄/► to select the Stitch length parameter • Use ▲/▼ to change the stitch length Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
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• Edge stop (Edge Guide) ( p. 74) • Correcting effects of high speed (Speed Corr.) ( p. 74) • Material thickness detection (Fabric Thickness) ( p. 79) • Light barrier (LightBarrier) ( p. 85) Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
Here, you have quick access to functions during the sewing pro- cess. You can also assign a function to the softkey button. To select a quick access function: Press the softkey menu button. The following display appears: Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
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The needle bar moves to the defined position. The pedal is temporarily locked. Raise/lower sewing foot BEFORE the seam: Position of the sewing foot after thread cutting. IN the seam: Position of the sewing foot when sewing stops. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
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Moves the position for the 2nd edge stop distance. Edge stop reference run If the edge stop has lost its correct position due to an interruption, the reference run returns it to its starting position. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
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Moves the position for the 2 edge stop distance. Edge stop reference run If the edge stop has lost its correct position due to an interruption, the reference run returns it to its starting position. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
Number of sections in a bartack p. 67 Value range t Change, Waiting time at turning 0000 – 1000 [ms] points p. 67 ON/OFF St.Len.Def., Default stitch length p. 67 Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
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Value range 01 - 50 ON/OFF First Repet, Number of stitches different for 1 section p. 67 Stitches (↑/↓) Value range 01 - 50 ON/OFF Invert Dir., Invert direction p. 68 Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
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Only the number of forward and backward stitches can be select- ed. The stitch length cannot be set individually – it corresponds to the stitch length of the normal start bartack. Setting: Number of stitches different for 1 section Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
Number of sections in a bartack p. 67 Value range t Change, Waiting time at turning 0000 – 1000 [ms] points p. 67 ON/OFF St.Len.Def., Default stitch length p. 67 Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
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Number of stitches different for last section p. 69 Stitches (↑/↓) Value range 01 - 50 ON/OFF Invert Dir., Invert direction p. 68 Setting: Number of stitches different for last section Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
The bobbin monitor setting is global and NOT limited to an oper- ating mode or a seam program. Settings that are more complex and therefore require further explanation are described in more detail after the table. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
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If the parameter is not activated, only the LEDs on the machine arm give a warning if the bobbin is empty. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
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LEDs on the machine arm give a warning if the bobbin is empty. It is only possible to resume sewing after ResetNeces ON/OFF changing the bobbin and confirming the message on the control panel. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
Menu item Meaning no display Pedal position Pedal (Value range 24 – -2) Material thickness detection Thick Handwheel position (Value range 000 – 359 [°]) Current speed Speed Bobbin stitch counter Bobbin Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
Menu items Setting option 1 Setting option 2 ON/OFF Stitchlen., Stitch length p. 77 linear Stitchlen. Min. speed Max. speed 2.OnOff Min. speed 2.On Min. speed Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
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Thr.Tens., Needle thread tension p. 78 linear Thr.Tens. Min. speed Max. speed 2.OnOff Min. speed 2.On Min. speed FootPress., Sewing foot pressure p. 78 linear FootPress. Min. speed Max. speed Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
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DOES NOT switch to the base value for the parameter. Only after finishing the seam by cutting the thread is the base value for the param- eter set again. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
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0000 – 4000 [rpm] (depending on subclass) Speed from which the 2 stitch 2.On Min. speed Value range length should be used. 0000 – 4000 [rpm] (depending on subclass) Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
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0000 – 4000 [rpm] should start. (depending on subclass) Speed up to which the Max. speed Value range increase in sewing foot 0000 – 4000 [rpm] pressure should occur. (depending on subclass) Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
Stroke ThickMin ThickMax 2.OnOff ThickMin 2.On ThickMin Stitchlen., Stitch length p. 83 linear Stitchlen. ThickMin ThickMax 2.OnOff ThickMin 2.On ThickMin Thr.Tens., Needle thread tension p. 84 linear Thr.Tens. ThickMin ThickMax Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
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Menu items Setting option 1 Setting option 2 2.OnOff ThickMin 2.On ThickMin FootPress., Sewing foot pressure p. 84 linear FootPress. ThickMin ThickMax Max.Speed, Speed p. 84 linear Max.Speed ThickMin ThickMax Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
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DOES NOT switch to the base value for the parameter. Only after finishing the seam by cutting the thread is the base value for the parameter set again. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
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Value range 00.0 – 10.0 [mm] which the 2 sewing foot stroke height should be used. Material thickness from 2.On ThickMin Value range 00.0 – 10.0 [mm] which the 2 sewing foot stroke height should be used. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
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Value range 00.0 – 10.0 [mm] which the 2 stitch length should be used. Material thickness from 2.On ThickMin Value range 00.0 – 10.0 [mm] which the 2 stitch length should be used. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
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Value range 00.0 – 10.0 [mm] the increase in sewing foot pressure should start. Material thickness up to ThickMax Value range 00.0 – 10.0 [mm] which the increase in sewing foot pressure should occur. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
The signal scan of the light barrier is performed at the end of the seam. If the function is active, the machine will continue to sew with the specifically set parameters following the signal detection. If the function is inactive, nothing will happen. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
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To prevent this from happening, you enter the number of filter stitches. This number represents the minimum number of stitches with signal detection following the 1st detection of the signal. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
0 – 9 and confirm with the OK button If you select program 000, the control selects Manual mode, p. 58. Seam sections Number of seam sections contained in the current program. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
The number under the current seam section shows the number of stitches yet to be sewn / the outstanding length of the seam section. The program bar shows half the current seam section in bold. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
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Technician level. The s.p.m. option is set at the factory. Stop at the end of the seam section with thread cutting Switch between two seam sections without stopping Switch between two seam sections, with a stop, but without thread cutting Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
To cancel the program completely, press the pedal all the way backwards again. The program is canceled, and the machine starts from the first seam section in the program when sewing resumes. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
Fig. 45: Programming mode display Programming mode offers two options for creating new seam programs: • Creating a program using keyboard input, p. 92. • Creating a program using teach-in, p. 94. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
Stitch length for the current seam section Value range: 00.0 – 12.0 [mm] (depending on subclass) • Use ◄/► to select the Stitch length parameter • Use ▲/▼ to change the stitch length Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
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Repeat steps 6 and 7 to define up to 30 seam sections if necessary. Press the ESC button. The program is saved. The machine switches to Automatic mode and the newly created program is selected. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
Stitch length for the current seam section Value range: 00.0 – 12.0 [mm] (depending on subclass) • Use ◄/► to select the Stitch length parameter • Use ▲/▼ to change the stitch length Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
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Push the pedal fully back. The program switches to Edit mode. If necessary, set additional parameters for all seam sections ( p. 96) and complete the selected program ( p. 98). Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
Parameters for the current seam section: Symbol Description StitchCount Length of the seam section 0 = Manually step through > 1 = Number of stitches or length in mm Max. speed Maximum speed for the seam section. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
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Seam middle guide (only on 2-needle machines) Edge Guide • Gap Edge stop (if available); value for the distance between the needle and the material edge, setting identical to Manual mode, p. 74. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
Press the OK button to activate or deactivate the parameter ▲/▼ or use to edit the value and confirm the change by press- ing the OK button. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
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Daily piece counter, can be set to count either up or down. When the daily piece counter is activated, it must be reset once after entering a value using the function in the softkey menu to ensure it counts correctly. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
Press the P button. The control switches to Edit mode. The following information is shown, and the P in the program number field flashes: Fig. 48: Display in editing mode 5 2.0 Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
The P above the program number will flash. Press the softkey menu button. The softkey menu appears. Fig. 49: Softkey menu Press the numeric button under The following display appears: Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
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5 2.0 If necessary, make changes to the newly copied program. Press the ESC button. The program is saved. The machine switches to Automatic mode and the newly created program is selected. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
▲/▼ To delete further programs, select the program using repeat from step 3. Press the ESC button to go to Automatic mode. The machine switches to Automatic mode. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
Advanced maintenance work may only be carried out by qualified specialists ( Service Instructions). Maintenance interval Work to be carried out Operating hours Cleaning Removing lint and thread remnants Lubricating Lubricating the machine head Lubricating the hook Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
Make sure no particles fly into the oil pan. NOTICE Property damage from soiling! Lint and thread remnants can impair the operation of the machine. Clean the machine as described. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
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• Hook (2) • Area around the needle (1) Cleaning steps: Switch off the machine at the main switch. Remove any lint and thread remnants using a compressed air gun or a brush. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
For topping off the oil reservoir, use only lubricating oil DA 10 or oil of equivalent quality with the following specifications: • Viscosity at 40 °C:10 mm • Flash point: 150 °C Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
If the inspection glass lights up red, the machine is not suffi- ciently supplied with oil. If the oil level is below the minimum level marking (3): Pour oil through the refill opening (1) but no higher than the maximum level marking (2). Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
10 seconds with the sewing feet lifted and at a high speed. The blotting paper will show a thin strip of oil when sewing is complete. Fig. 55: Lubricating the hook ① (1) - Screw Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
Refer to the Technical data ( p. 145) chapter for the permissi- ble operating pressure. The operating pressure cannot deviate by more than ± 0.5 bar. Check the operating pressure on a daily basis. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
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Pull the pressure controller (1) up. Turn the pressure controller until the pressure gage (2) indicates the proper setting: • Increase pressure = turn clockwise • Reduce pressure = turn counterclockwise Push the pressure controller (1) down. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
To drain water condensation: Disconnect the machine from the compressed air supply. Place the collection tray under the drain screw (3). Loosen the drain screw (3) completely. Allow water to drain into the collection tray. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
(2) - Water separator To clean the filter element: Disconnect the machine from the compressed air supply. Drain the water condensation ( p. 113). Loosen the water separator (2). Loosen the filter element (1). Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
Tighten the drain screw (3). 10. Connect the machine to the compressed air supply. Parts list A parts list can be ordered from Dürkopp Adler. Or visit our website for further information at: www.duerkopp-adler.com Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
Remove all transport locks before setting up the machine: • Lashing straps and wooden blocks from the machine head, the table and the stand • Supporting wedges between machine arm and throat plate Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
Important: Turn the adjusting screw (3) so that the stand has even contact with the ground. * Stand components for long arm machines have 2 cross bars, and the other stand components have 1 cross bar. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
Attach the pedal rod (1) with the ball sockets to the setpoint device (5) and to the pedal (4). Pull the pedal rod (1) to the correct length: Proper setting 10° inclination with pedal (4) released Tighten the screw (2). Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
(6) - Hole (3) - Drawer (7) - Reel stand (4) - Oil pan To complete the tabletop: Screw the drawer (3) with the left-hand bracket to the under- side of the tabletop. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
To assemble the tabletop to the stand: Place the tabletop on the head sections (1) of the inner bars. Use the screws (2) to fasten the tabletop at the screw holes of the head sections. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
The working height is continuously adjustable between 750 and 900 mm (clearance between the floor and upper edge of the tabletop). Fig. 63: Setting the working height ① (1) - Screws Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
Screw the control (2) onto the 4 screw holders (3) under the tabletop. Clamp the power cable of the control (2) into the strain relief mechanism (1). Screw the strain relief mechanism (1) under the tabletop. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
Guide the cables through the tabletop with great care so as not to create any chafing or pinching points. Insert the machine head from above at an angle of 45°. Insert the upper hinge parts (2) into the rubber inlays (1). Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
(2) - Plug To assemble the control panel: Tighten the control panel (1) on the bracket (3). Insert the plug (2) of the connecting cable into the socket of the control panel (1). Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
Guide the connecting cable (2) to the back between the oil pan and the control. Insert the plug (3) of the connecting cable into the socket of the control. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
Insert the tube (1) of the oil extraction line into the plastic adapter. 7.12 Electrical connection DANGER Risk of death from live components! Unprotected contact with electricity can result in serious injuries or death. Only qualified specialists may perform work on electrical equipment. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
(1) - Sewing lamp transformer Assembling the sewing lamp transformer Screw the sewing lamp transformer (1) in place at the pre- drilled holes under the tabletop. Assemble the connecting cable under the tabletop using cable ties. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
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Loosen the adapter cover screws (2). Connect the supply line: • for additional sewing lamps to be assembled to the X3 port (5) • for integrated LED sewing lamps connected to the 24V/X5 port (4) Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
Feed the equipotential bonding cable from the connection (1) on the rear side of the control through the slot in the tabletop and plug it onto the tab connector (2) on the base plate. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
The pneumatic system of the machine and of the additional equip- ment must be supplied with dry and oil-free compressed air. The supply pressure must lie between 8 and 10 bar. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
Connect the machine hose (4) coming out of the machine head to the maintenance unit (3) at the top right. Connect the system connection hose (2) to the pneumatic system. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
± 0.5 bar. Fig. 73: Setting the operating pressure ① ② (1) - Pressure controller (2) - Pressure gage To set the operating pressure: Pull the pressure controller (1) up. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
Check at the inspection glass (3) whether the warning indica- tor is lit red or the oil level has dropped below the minimum marking (1). If this is the case, top off oil ( p. 109). Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
11. Transfer the desired quick function from the push button to the favorite button ( p. 47). 12. Start the sewing test at low speed. 13. Gradually increase the speed until the working speed is reached. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
Remove residual oil from the oil pan using a cloth. Cover the control panel to protect it from soiling. Cover the control to protect it from soiling. Cover the entire machine if possible to protect it from contam- ination and damage. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
When disposing of the machine, be aware that it consists of a range of different materials (steel, plastic, electronic components, etc.). Follow the national regulations when disposing these materials. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
Email: service@duerkopp-adler.com Internet: www.duerkopp-adler.com 10.2 Messages of the software Should a fault occur, refer to the Service Instructions or turn to Customer Service. Do not attempt to correct the error yourself. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
( p. 40). Thread-guiding parts, such Check threading path as thread guides, are ( p. 26). sharp-edged Throat plate or hook have Have parts reworked by been damaged by the qualified specialists needle Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
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( p. 26, p. 38). thread have not been threaded correctly Needle Needle thickness is Use recommended needle breakage unsuitable for the sewing thickness ( p. 145). material or the thread Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
[Nm] 120/3 - 10/3 (short thread cutter, KFA max. 15/3) Stitch length [mm] 12/12 Speed maximum 3800 3400 3200 [min Speed set 3400 3000 [min at the factory Sewing foot stroke [mm] Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
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(in combination with compression spring); depending on material thickness detection • Sewing foot lift controlled by stepper motor (max. 20 mm, same actuator as the one used for the sewing foot pressure) Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
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• intuitive control software with graphical user interface • up to 999 different seam programs supporting a maximum of 30 individual seam sections each. Sequential mode for a max- imum of 9 interlinked seam programs Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...