SCHUNK PPD Assembly And Operating Manual

Pneumatic positioning unit

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Assembly and operating manual
PPD 
Pneumatic Positioning Unit
Translation of Original Operating
Manual

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Summary of Contents for SCHUNK PPD

  • Page 1 Assembly and operating manual PPD  Pneumatic Positioning Unit Translation of Original Operating Manual...
  • Page 2 Imprint Imprint Copyright: This manual is protected by copyright. The author is SCHUNK SE & Co. KG. All rights reserved. Technical changes: We reserve the right to make alterations for the purpose of technical improvement. Document number: 1563798 Version: 01.00 | 27/09/2023 | en...
  • Page 3: Table Of Contents

    6 Notes on Commissioning and operation ............. 17 7 Troubleshooting................... 19 8 Maintenance ..................20 9 EU-Declaration of Conformity ..............21 10 UKCA Declaration of Conformity ..............22 01.00 | PPD | Assembly and operating manual | en | 1563798...
  • Page 4: General

    Dangers for persons! Non-observance can lead to irreversible injury and even death. CAUTION Dangers for persons! Non-observance can cause minor injuries. CAUTION Material damage! Information about avoiding material damage. 01.00 | PPD | Assembly and operating manual | en | 1563798...
  • Page 5: Definition Of Terms

    If the product is used as intended, the warranty is valid for 24 months from the ex-works delivery date under the following conditions: Observe the applicable documents, } 1.1.5 [/ 5] Observe the ambient conditions and operating conditions, } 2.3 [/ 7] 01.00 | PPD | Assembly and operating manual | en | 1563798...
  • Page 6: Scope Of Delivery

    Mounting set PPD (1540705) Cable extension 1.5 m (1540662) Cable extension 3m (1540663) For information regarding which accessory articles can be used with the corresponding product variants, see catalog data sheet. 01.00 | PPD | Assembly and operating manual | en | 1563798...
  • Page 7: Basic Safety Notes

    Before working with the product, the personnel must have read and understood the complete assembly and operating manual. Observe the national safety regulations and rules and general safety instructions. 01.00 | PPD | Assembly and operating manual | en | 1563798...
  • Page 8: Notes On Particular Risks

    Before starting any work on the product: Switch off the power supply and secure against restarting. Make sure, that no residual energy remains in the system. 01.00 | PPD | Assembly and operating manual | en | 1563798...
  • Page 9: Technical Data

    Without using a sound absorber. The sound level of the exhaust air can be reduced by using a sound absorber More technical data is included in the catalog data sheet. Whichever is the latest version. 01.00 | PPD | Assembly and operating manual | en | 1563798...
  • Page 10: Design And Description

    (gripper open and gripper closed). Four integrated high-speed 2/2 valves together with the position sensor signal and the integrated Electronic ensure a closed control loop 01.00 | PPD | Assembly and operating manual | en | 1563798...
  • Page 11: Led Status Display

    LED off: No supply voltage is applied LED on: connection active, IO-Link communication inactive LED flashing: Connection active, IO-Link communication active LED off: No supply voltage is applied 01.00 | PPD | Assembly and operating manual | en | 1563798...
  • Page 12: Assembly And Settings

    Optional accessories "PPD mounting set Alternatively mounting options of the PPD from above. The scope of delivery includes two stainless steel mounting brackets (1) and four M5x5 stainless steel screws (2). 01.00 | PPD | Assembly and operating manual | en | 1563798...
  • Page 13: Connections

    4-20 mA or SCHUNK IO-Link IO-Link Master Class A Controller Terminal strip Sensor Gripper Power 24 V Compressor Compressed air 4-8 bar Compressed air A + B Maintenance unit 01.00 | PPD | Assembly and operating manual | en | 1563798...
  • Page 14: Electrical Connection

    Unexpected movements of the gripper jaws possible An incorrect signal from the position sensor for the set position can cause an undesired malfunction. Before commissioning, make sure that the position sensor signals are correct. 01.00 | PPD | Assembly and operating manual | en | 1563798...
  • Page 15: Connection Cable For Communication Io-Link

    A special connection cable is required to connect the PPD to an IO-Link master. The cable has a 12-pin M12 connector on one side for connection to the PPD. On the other side is a 5-pin M12 connector for connection to an IO-Link master. ID of the connection cable: } 1.4 [/ 6]...
  • Page 16: Pneumatic Connection

    Danger due to unexpected movements when inserting external locking or booster valves. Missing signals and pressure loss possible When using booster valves, consider the effects of missing signals and pressure losses. 01.00 | PPD | Assembly and operating manual | en | 1563798...
  • Page 17: Notes On Commissioning And Operation

    Movements against empty piston chambers can cause uncontrolled (fast) movements. Consider the safety of the application and the user when designing systems to account for the effects of rapid movement. 01.00 | PPD | Assembly and operating manual | en | 1563798...
  • Page 18 Supply pressure loss may cause the system to exhaust the air when trying to compensate for pressure loss. CAUTION Leakage may cause impaired function, uncontrolled movement, and increased noise levels. 01.00 | PPD | Assembly and operating manual | en | 1563798...
  • Page 19: Troubleshooting

    Check position sensor has been lost The gripper jaws remain stuck in one end position Possible cause Corrective action Position sensor signal inverted or Check position sensor out of range 01.00 | PPD | Assembly and operating manual | en | 1563798...
  • Page 20: Maintenance

    Maintenance 8 Maintenance The product is maintenance-free. In case of damage, send the product to SCHUNK with a repair order. 01.00 | PPD | Assembly and operating manual | en | 1563798...
  • Page 21: Eu-Declaration Of Conformity

    Generic standards - Emission standard for industrial environments Signed for and on behalf of: SCHUNK SE & Co. KG Lauffen/Neckar, September 2023 Dr.-Ing. Manuel Baumeister, Head of Systems Engineering, Technology & Innovation 01.00 | PPD | Assembly and operating manual | en | 1563798...
  • Page 22: Ukca Declaration Of Conformity

    Marcel Machado, address: refer to manufacturer's address Signed for and on behalf of: SCHUNK SE & Co. KG Lauffen/Neckar, September 2023 Dr.-Ing. Manuel Baumeister, Head of Systems Engineering, Technology & Innovation 01.00 | PPD | Assembly and operating manual | en | 1563798...
  • Page 23 01.00 | PPD | Assembly and operating manual | en | 1563798...
  • Page 24 SCHUNK SE & Co. KG Toolholding and Workholding | Gripping Technology | Automation Technology Bahnhofstr. 106 - 134 D-74348 Lauffen/Neckar Tel. +49-7133-103-0 info@de.schunk.com schunk.com Folgen Sie uns I Follow us Wir drucken nachhaltig I We print sustainable...

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