Related Manuals for SCHUNK PGS3
Summary of Contents for SCHUNK PGS3
- Page 1 Translation of the Original Operating Manual TANDEM Clamping Block PGS3, PGS3-LH Assembly and Operating Manual Superior Clamping and Gripping...
- Page 2 Imprint Copyright: This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights reserved. Any reproduction, processing, distribution (making available to third parties), translation or other usage - even excerpts - of the manual is especially prohibited and requires our written approval.
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Page 3: Table Of Contents
5.2 Assembling the clamping force block on the machine table ......... 21 6 Troubleshooting ...................... 23 7 Maintenance and care ..................... 24 7.1 Disassembling and assembling the clamping force block ........24 7.2 Leak test ........................26 02|1449903 PGS3, PGS3-LH |en... - Page 4 8.3 Parts lists ......................... 28 9 Assembly drawings ....................29 10 Translation of the original declaration of incorporation ........... 30 11 Appendix on Declaration of Incorporation, as per 2006/42/EC, annex II, No. 1 B ..31 02|1449903 PGS3, PGS3-LH |en...
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Page 5: General
Non-observance will inevitably cause irreversible injury or death. WARNING Dangers for persons! Non-observance can lead to irreversible injury and even death. CAUTION Dangers for persons! Non-observance can cause minor injuries. CAUTION Material damage! Information about avoiding material damage. 02|1449903 PGS3, PGS3-LH |en... -
Page 6: Applicable Documents
* A cycle consists of a complete clamping process ("Open" and "Close"). Scope of Delivery Clamping force block PGS3 100 or PGS3-LH 100 or PGS3 140 or PGS3-LH 140 (without top jaws) ACCESSORY KIT: (for contents, see sealing kit list and parts list) (... -
Page 7: Basic Safety Notes
(for example, to machine clamped workpieces) without additional protective equipment. • The technical data specified by the manufacturer are exceeded during usage. • It is used with machines/systems or workpieces that are not designed to be used with it. 02|1449903 PGS3, PGS3-LH |en... -
Page 8: Constructional Changes
Use of unauthorized spare parts Using unauthorized spare parts can endanger personnel and damage the product or cause it to malfunction. • Use only original spare parts or spares authorized by SCHUNK. Use of special chuck jaws Requirements of the chuck jaws When using special chuck jaws, please observe the following rules: •... -
Page 9: Environmental And Operating Conditions
Instructed person Instructed persons were instructed by the operator about the delegated tasks and possible dangers due to improper behaviour. 02|1449903 PGS3, PGS3-LH |en... -
Page 10: Personal Protective Equipment
• Eliminate any malfunction immediately. • Observe the care and maintenance instructions. • Observe the current safety, accident prevention and environmental protection regulations regarding the product's application field. 02|1449903 PGS3, PGS3-LH |en... -
Page 11: Transport
• Order appropriately trained personnel to rectify the malfunction. • Do not recommission the product until the malfunction has been rectified. • Test the product after a malfunction to establish whether it still functions properly and no increased risks have arisen. 02|1449903 PGS3, PGS3-LH |en... -
Page 12: Disposal
• Have all work carried out by appropriately qualified personnel. • For all work, secure the product against accidental operation. • Observe the relevant accident prevention rules. • Use suitable assembly and transport equipment and take precautions to prevent jamming and crushing. 02|1449903 PGS3, PGS3-LH |en... -
Page 13: Protection During Commissioning And Operation
Before starting up the machine or automated system, check that the EMERGENCY STOP system is working. Prevent operation of the machine if this protective equipment does not function correctly. 02|1449903 PGS3, PGS3-LH |en... -
Page 14: Notes On Particular Risks
• Make sure the clamping block and chuck jaws do not fall during transport, installation or removal. • Use a crane and/or a transport truck for transportation. • Only install the clamping block on machines with the appropriate connection dimensions. 02|1449903 PGS3, PGS3-LH |en... - Page 15 Risk of crushing from chuck jaws opening and closing when manually loading and unloading! • Do not reach between the chuck jaws. • Wear personal protective equipment. • Prevent the clamping block from being actuated unintentionally. • Use automated loading. 02|1449903 PGS3, PGS3-LH |en...
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Page 16: Technical Data
0.02 0.02 0.02 accuracy** [mm] max. jaw height [mm] Weight [kg] Clamping force is the arithmetic sum of the individual forces occurring at the chuck jaws at distance "H". End position spread after 100 consecutive strokes. 02|1449903 PGS3, PGS3-LH |en... -
Page 17: Tightening Torques For Screws
TANDEM clamping force block (screw quality 12.9) Screw size M10 M12 M14 M16 M20 M24 Tightening torques (Nm) Tightening torques to mount the chuck piston onto the cylinder piston (screw quality 12.9) Screw size Tightening torque (Nm) 02|1449903 PGS3, PGS3-LH |en... -
Page 18: Assembly
• Make sure the clamping block and chuck jaws do not fall during transport, installation or removal. • Use a crane and/or a transport truck for transportation. • Only install the clamping block on machines with the appropriate connection dimensions. 02|1449903 PGS3, PGS3-LH |en... -
Page 19: Connecting The Clamping Force Block
Always make sure the connections are tight, and use appropriate protection covers to protect the pneumatic hoses and lines from hot chips and falling parts. 02|1449903 PGS3, PGS3-LH |en... - Page 20 The clamping force block has two air connections: A, B. Connection for OPEN (A) and connection for CLOSE (B). Thread for pneumatic fitting (frontal): PGS3 100, PGS3-LH 100, PGS3 140(--LH): M5 NOTE: The air connections at the front come sealed with locking screws (item 11) on delivery of the clamping force block.
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Page 21: Assembling The Clamping Force Block On The Machine Table
Assembly Assembling the clamping force block on the machine table 02|1449903 PGS3, PGS3-LH |en... - Page 22 Mounting on clamping station (option 3): After mounting the clamping pin and indexing pin, the clamping force block is prepared for set-up on SCHUNK NSL3 150 clamping stations. Use an M10 x 40 screw (12.9) for mounting the clamping pin. The clamping pin (ID 0471151) and indexing pin (ID 0471980) are available separately as accessories.
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Page 23: Troubleshooting
Place the oiler closer to the clamping system. Set the required oil quantity. Chuck piston screw broken (overload) Send clamping system to SCHUNK for repairs or disassemble clamping system and repair using original SCHUNK spare parts ( 7.1, Page 24) -
Page 24: Maintenance And Care
The base jaws (2), chuck piston (3) and housing (1) are made to go together. These parts cannot be replaced individually. To replace these parts, ship the entire clamping force block to SCHUNK along with a repair order. 1 Apply 6 bar of air pressure to the clamping system until the jaws are in the OPEN position. - Page 25 11 Remove the seals (items 40, 45). 12 Clean all the parts thoroughly and check for damage and wear. Replace damaged and worn parts with original SCHUNK spare parts. 13 Lubricate the new seals (items 40, 41, 42, 45) with Renolit HLT 2 or an equivalent grease.
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Page 26: Leak Test
If the clamping system is leaking, check the screws first (e.g. with Metaflux leak detection spray). Seal any leaking screws. Once the screws are sealed, check for leaks and replace if necessary (see Disassembling and assembling the clamping block ( 7.1, Page 24)). 02|1449903 PGS3, PGS3-LH |en... -
Page 27: Sealing Kits, Accessory Packs And Parts Lists
Seals, sealing elements, screw connections, springs, bearings, screws, wiper bars and parts that come into contact with the workpiece are not covered by the warranty. Sealing kit lists PGS3 100, PGS3-LH 100 (ID 1449887), PGS3 140, PGS3-LH 140 (ID 1452865) Item Designation... -
Page 28: Parts Lists
Sealing kits, accessory packs and parts lists Parts lists PGS3 100 (ID: 1446779) PGS3-LH 100 (ID: 1446791) PGS3 140 (ID: 1452817) PGS3-LH 140 (ID: 1452818) Item Designation Quantity Body Base jaws Chuck piston Cylinder piston Mounting flange Guide strip Covering strip... -
Page 29: Assembly Drawings
Assembly drawings Assembly drawings 02|1449903 PGS3, PGS3-LH |en... -
Page 30: Translation Of The Original Declaration Of Incorporation
Product designation: TANDEM clamping force block, pneumatic Type designation: PGS3 100, PGS3-LH 100, PGS3 140, PGS3-LH 140 ID number 1446779, 1446791, 1452817, 1452818 The partly completed machine may not be put into operation until conformity of the machine into which the partly completed machine is to be installed with the provisions of the Machinery Directive (2006/42/EC) is confirmed. -
Page 31: Appendix On Declaration Of Incorporation, As Per 2006/42/Ec, Annex Ii, No. 1 B
I, that apply to and are fulfilled for the scope of the incomplete machine: Product designation TANDEM clamping force block, pneumatic Type designation PGS3 100, PGS3-LH 100, PGS3 140, PGS3-LH 140, ID number 1446779, 1446791, 1452817, 1452818 Fulfilled for the scope of the partly completed machine ⇓... - Page 32 The classification from Annex 1 is to be supplemented from here forward. Foodstuffs machinery and machinery for cosmetics or pharmaceutical products Portable hand-held and/or guided machinery 2.2.1 Portable fixing and other impact machinery Machinery for working wood and material with similar physical characteristics 02|1449903 PGS3, PGS3-LH |en...
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