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O P E R AT I N G M A N U A L
Virtus Equipment
9120 Centerlinks Commerce Dr., Unit 4
Fort Myers, FL 33912
239-219-1500
Parts@Virtus-Equipment.com
www.Virtus-Equipment.com
H 8 0 S E R I E S
Operating Manual H 80 Series
Virtus Equipment
9120 Centerlinks Commerce DR.,
Unit 4
Fort Myers, FL 33912
Phone: +1-239-219-1500
Parts@Virtus-Equipment.com
www.Virtus-Equipment.com

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  • Page 1 O P E R AT I N G M A N U A L H 8 0 S E R I E S Operating Manual H 80 Series Virtus Equipment 9120 Centerlinks Commerce DR., Unit 4 Fort Myers, FL 33912 Virtus Equipment 9120 Centerlinks Commerce Dr., Unit 4...
  • Page 2: Table Of Contents

    Safety measures at the application site _________________________________ 29 4.13 Fire fighting agents __________________________________________________ 29 4.14 Cleaning agents _____________________________________________________ 29 4.15 Conduct in case of an emergency ______________________________________ 29 4.16 Classification of specific safety advice __________________________________ 30 Page 2 Virtus Equipment 2023, All rights reserved...
  • Page 3 Safety measures at the application site __________________________________ 30 4.13 Fire fighting agents ___________________________________________________ 30 4.14 Cleaning agents _____________________________________________________ 30 4.15 Conduct in case of an emergency _______________________________________ 30 4.16 Classification of specific safety advice___________________________________ 31  VIRTUS 2023, All rights reserved Page 2...
  • Page 4 Lubrication intervals: _______________________________________________________ 56 8.7.2 Check lubricant quality ______________________________________________________ 56 8.7.3 Replacing or refilling lubricant ________________________________________________ 56 8.7.4 List of lubricants ___________________________________________________________ 58 Mounting and dismounting the DOKO tensioning element ____________________ 59  VIRTUS 2023, All rights reserved Page 3...
  • Page 5 Storage, disposal, transportation __________________________________ 84 10.1 Storage _____________________________________________________________ 84 10.2 Disposal ____________________________________________________________ 84 10.3 Transportation _______________________________________________________ 84 Hydraulic Maintenance__________________________________________ 86 Customer service and spare parts orders ___________________________ 88 Spare Parts Lists ________________________________________________ 89  VIRTUS 2023, All rights reserved Page 4...
  • Page 6 Rotor assembly no pulley side ________________________________________ 102 Hydraulic Unit _________________________________________________ 103 14.1 Hydraulic Diagram __________________________________________________ 103 14.2 Spare parts list hydraulic unit _________________________________________ 104 14.3 Hydraulic Unit ______________________________________________________ 105 Clarification for Personal Training _________________________________ 106 ADDITION _____________________________________________________ 107  VIRTUS 2023, All rights reserved Page 5...
  • Page 7: Information On This Instruction Manual

    2. Part B: Plans, operation manuals for systems from other manufac- turers etc. Should you wish to order further operation manuals, please quote the machine number. We wish you every success with your new machine!  VIRTUS 2023, All rights reserved Page 6...
  • Page 8: Technical Data

    Noise level: Without noise equipment, Approx. 110 Depends on plant location and in dB(A): type of grinding material! With noise equipment depends on in dB(A): type of soundproof Dimensions: See Layout drawing  VIRTUS 2023, All rights reserved Page 7...
  • Page 9 Noise level: Without noise equipment, Approx. 110 Depends on plant location and in dB(A): type of grinding material! With noise equipment depends on in dB(A): type of soundproof Dimensions: See Layout drawing  VIRTUS 2023, All rights reserved Page 8...
  • Page 10 Noise level: Without noise equipment, Approx. 110 Depends on plant location and in dB(A): type of grinding material! With noise equipment depends on in dB(A): type of soundproof Dimensions: See Layout drawing  VIRTUS 2023, All rights reserved Page 9...
  • Page 11: General Information

    The goods must be inspected by the purchaser to ensure that the delivery is complete and free from damage during transport. In the event of any queries VIRTUS must be informed with regard to missing items or transport damage. In the event of actual transport...
  • Page 12: General Safety Advice

    Failure to heed this safety advice can lead to loss of all compensation claims. Furthermore, the existing rules and regulations for the prevention of accidents as well as in house company working, operational and safety regulations have to be observed.  VIRTUS 2023, All rights reserved Page 11...
  • Page 13: Use In Accordance With The Regulations

    (see Contract of sale). Any other work or design will differ from the specified requirements. VIRTUS America will not be held responsible. The specified requirements also include all information found in the owner’s manual such as maintenance and service.
  • Page 14 New excerpts or additions to the owners’ manual must always be replaced to include any safety requirements or environmental re- quirements. All safety or caution signs must be visual and easy to read.  VIRTUS 2023, All rights reserved Page 13...
  • Page 15: Liability And Responsibility

     the machine or acts of God We honour a 12 month guarantee valid after delivery under the conditions that originally delivery or original parts from VIRTUS Equipment are used or accepted for use in accordance with our owner’s manual.
  • Page 16: Structural Changes, Spare Parts, Accessories

    Integrated in the machine are systems from other manufacturers. When working on or with these systems, please observe the advice in the operation manuals from the respective manufacturer. These operation manuals are enclosed with the machine documentation.  VIRTUS 2023, All rights reserved Page 15...
  • Page 17: Noise Levels And Noise Control Measures

    Therefore it is necessary to actually determine if the noise level is directly coming from the machine or another accessory equipment. VIRTUS EQUIPMENT offers the following equipment to reduce the noise levels;  Two piece soundproof box ( one piece stationary, one piece moveable ) also available with soundproof hopper.
  • Page 18: Remaining Risks

    Danger of crushing when closing the granulator upper section. Activity: Maintenance work. Possible Serious injury can result. consequences: Preventative When closing the granulator upper section, measures: ensure that no persons are in the danger area.  VIRTUS 2023, All rights reserved Page 17...
  • Page 19 Danger of pulling in caused by running "V"- belts. Activity: All activities. Possible Hair, jewellery etc. can be pulled into the consequences: machine. Serious injury can result. Preventative Never dismount "V"-belt protection and measures: window.  VIRTUS 2023, All rights reserved Page 18...
  • Page 20: Electrical Dangers

    All activities. Possible Serious injury or death. consequences: Preventative It must be guaranteed that failure of an measures: Emergency Stop button is displayed and leads to an immediate stop of the machine.  VIRTUS 2023, All rights reserved Page 19...
  • Page 21: Thermal Dangers

    Loosening of the cutting knife mountings caused by vibration. Activity: All activities. Possible Serious injury can result. consequences: Preventative Check the cutting knife mountings regularly measures: according to the instructions in this operation manual.  VIRTUS 2023, All rights reserved Page 20...
  • Page 22: Dangers Caused By Materials And Substances

    Serious injury or death can result. consequences: Preventative Never make the protective devices measures: ineffective. Check the protective devices regularly for proper functioning according to the specifications given in this operation manual.  VIRTUS 2023, All rights reserved Page 21...
  • Page 23: Protective Devices

    The safety switch for the front door has a guard locking and can be only opened after the key switch “Door Open” at the panel is activated. The electrical time delay prevents that the machine can be opened before the machine comes to shutdown.  VIRTUS 2023, All rights reserved Page 22...
  • Page 24: Safety Device For The Granulator Housing

    A third safety switch is installed on the hinge of the screen holder. It prevents that the granulator can be started, when the screen holder is lowered.  VIRTUS 2023, All rights reserved Page 23...
  • Page 25 PART A: Basic machine Granulator H 80 Series Illustration: Opened hopper/ upper section  VIRTUS 2023, All rights reserved Page 24...
  • Page 26: V"-Belts, Disk Flywheels And Shaft Protector

    If machines are delivered on the request of the customer without drive motors, the operator is obliged to fit and mount the protective devices delivered together with the machine himself in line with the current legal safety regulations. Illustration: Shaft cover  VIRTUS 2023, All rights reserved Page 25...
  • Page 27: Splash Guard

    Safety markings are attached to the machine. If one of these markings becomes detached or is no longer recognisable, it must be replaced. You can order new markings at specialist shops or from us.  VIRTUS 2023, All rights reserved Page 26...
  • Page 28: Rotor Look

    To secure the rotor against turning by knife change or other maintenance work, move the security interlock into the rotor. The interlock is secured by a safety switch what will provide damage to the lock caused by closing the housing  VIRTUS 2023, All rights reserved Page 27...
  • Page 29: Authorized Persons

    The operator must make sure that only authorized person’s work on the machine. He is responsible for the safety of third persons in the working area of the machine.  VIRTUS 2023, All rights reserved Page 28...
  • Page 30: Personal Protective Gear

    Screen replacement. Maintenance of "V"-belts. Maintenance of cutting knives. Knife sharpening. If necessary, protect yourself (in addition to the air suction device) with breathing equipment before inhaling substances harmful to the health.  VIRTUS 2023, All rights reserved Page 29...
  • Page 31: Safety Measures At The Application Site

    The EMERGENCY STOP must be activated in all situations whereby injury or damage could result! Reoperation:  Eliminate cause of Emergency Stop.  Unlock EMERGENCY STOP BUTTON.  Acknowledge fault. The machine is now ready for operation again.  VIRTUS 2023, All rights reserved Page 30...
  • Page 32: Classification Of Specific Safety Advice

    HINT Indicates a possibly harmful situation. If you do not take avoiding action, the machine could be damaged. Indicates application tips and other particularly useful in- formation.  VIRTUS 2023, All rights reserved Page 31...
  • Page 33: Description Of The Machine

    Additional in feed device If your machine has an optional in feed device such as roller feeder or conveyor belt please refer to the additional information about the accessories in the appendix.  VIRTUS 2023, All rights reserved Page 32...
  • Page 34: Base Frame

    The base frame is equipped with a sufficient number of vibration and noise muffling mounting pads.  VIRTUS 2023, All rights reserved Page 33...
  • Page 35: Drive

    "V"-belts by means of tensioning screws. The "V"-belt pulley is attached with a special tensioning element to the motor shaft. Illustration: Drive Motor Please observe the operation manual from the manufacturer!  VIRTUS 2023, All rights reserved Page 34...
  • Page 36: Granulator Upper Section

    Granulator upper section (opened) In addition, an anti-winding device is also integrated on the granulator upper section. This prevents foil strips, for example, becoming wrapped around the rotor axis and thus causing operational faults.  VIRTUS 2023, All rights reserved Page 35...
  • Page 37: Granulator Lower Section

    The design of the rotor has a significant influence on the quality of the grinding process and it's results. The rotor construction, the type of knife mounting and the number of knives have all been exactly matched to your task allocation.  VIRTUS 2023, All rights reserved Page 36...
  • Page 38 The deflection wedge and the block knives ensure that larger pieces of grinding material e.g. lumps, foil rolls etc. can be ground and do not cause blockage of the rotor. Illustration: Deflection wedge (3.Stator knife)  VIRTUS 2023, All rights reserved Page 37...
  • Page 39: Screen And Screen Support

    The screen is replaceable and can be taken out through the open housing flap of the granulator lower section.  VIRTUS 2023, All rights reserved Page 38...
  • Page 40: Discharge Of Grinding Material

    Illustration: By-pass flap If a material blower is installed in your plant configuration, please observe the additional information for work with and on the material blower in Part B: Accessories.  VIRTUS 2023, All rights reserved Page 39...
  • Page 41: Hydraulic Opening Device

    The granulator upper section and the screen support can be opened with a hydraulic system for maintenance work and cleaning. It is connected with the lower part by means of a joint. Illustration: (1) Hydraulic Unit (2) Hydraulic Controls  VIRTUS 2023, All rights reserved Page 40...
  • Page 42: Hydraulic Controls

    (4) Two hand switch start 1 and 2 The hydraulic unit is set ready for operation at VIRTUS. Normally adjustment work is not necessary. On the control arm you have 2 buttons (Start) and 2 switches (hopper open/close and screen open/close).
  • Page 43: Initial Startup

    Insulation for the tropics is also necessary. • The machine may not be operated within range of static discharges or strong magnetic fields as this could lead to faults in the machine control system.  VIRTUS 2023, All rights reserved Page 42...
  • Page 44: Unloading And Installing The Machine

    Do not use blocks to place underneath the machine, use instead metal strips in order to prevent buckling of the base frame. Make sure that an even distribution of weight is achieved on all the points of support.  VIRTUS 2023, All rights reserved Page 43...
  • Page 45: Electrical Connection

    The voltage tolerance is ± 10%.  For machines, which have been supplied none pre-wired by VIRTUS the electrical connection, is to be carried out in accord- ance with the enclosed Wiring diagram in the terminal box. When doing this, the regulations of the local electricity authority are to be adhered to.
  • Page 46 HINT If running in the wrong direction, reconnect the motor con- nection immediately. Damage to the machine will result from operation in the wrong direction.  VIRTUS 2023, All rights reserved Page 45...
  • Page 47: Machine Check Prior To Initial Start-Up

    14. Open the air regulating flap on the by-pass Discharge of grinding material flap far enough so that the trough is completely emptied (do not open further!).  VIRTUS 2023, All rights reserved Page 46...
  • Page 48: Operation

    The material blower is installed properly and Part B: Accessories. the air regulating flap on the suction trough is set so that the grinding material can be completely sucked away.  VIRTUS 2023, All rights reserved Page 47...
  • Page 49: Switch On Machine

    If in your design of machine an additional in feed device is installed, please observe the additional information for work with and on the in feed device Part B: Accessories.  VIRTUS 2023, All rights reserved Page 48...
  • Page 50: Maintenance

    A service engineer from VIRTUS Equipment can also carry this out on request.  VIRTUS 2023, All rights reserved...
  • Page 51: Checking The Protective Devices

    • If defects occur during operation, stop the machine im- mediately and eliminate the defects! • Do not change or remove any protective devices. Do not put any protective devices out of action by modifying them.  VIRTUS 2023, All rights reserved Page 50...
  • Page 52: Opening And Closing The Granulator

     Open the hopper by using the hydraulic system, by pushing the start buttons of the 2 hand switch on the control arm. ( Selector switch 1 at HOPPER and selector switch 2 at OPEN)  VIRTUS 2023, All rights reserved Page 51...
  • Page 53: Closing The Granulator

     Tighten the connecting bolts between the granulator lower section and the granulator upper section.  Switch of the hydraulic via key switch on the control panel  Deactivate the key switch “DOOR OPEN”  Machine can be started again.  VIRTUS 2023, All rights reserved Page 52...
  • Page 54: Cleaning The Machine

     Pivot the screen support into the working position using the hy- draulic system and fasten with the mounting screws  Close the granulator upper section (see Closing the granulator).  Rotate in the threaded spindle completely  Machine can be started again  VIRTUS 2023, All rights reserved Page 53...
  • Page 55: Replacing The Main Bearings

     Loose the bearings cover mounting screws and take off the bear- ing cover.  Pull the bearing housing off with a pulling-off device.  Pull the bearing off the rotor axis using a pulling-off device.  VIRTUS 2023, All rights reserved Page 54...
  • Page 56: Mounting The Main Bearing

    (see, Mounting and dismounting TAPER-LOCK tensioning ele- ment).  Pull on "V"-belts and adjust the "V"-belt tension force ( see Retensioning and relaxing the "V"-belt).  Attach the "V"-belt cover.  Carry out a test run.  VIRTUS 2023, All rights reserved Page 55...
  • Page 57: Lubricating The Main Bearings

    Lubricating the main bearings An important requirement for high operational safety and long service life of the arrangement of bearings is the correct lubricant supply. Every VIRTUS machine is greased and checked in test runs before delivery. HINT Unsuitable lubricant, lubricant deficiency, excessive lubri- cation or impurities in the lubricant lead to overheating and thus extreme wear of the bearings.
  • Page 58 After washing out, the bearing must immediately be preserved using lubricant, in order to avoid corrosion.  Fill bearing with approved lubricant (see List of lubricants).  VIRTUS 2023, All rights reserved Page 57...
  • Page 59: List Of Lubricants

    Zeller & Gmelin ZET GE Grease M 50 FAG L 71 ANTAR Petroles de ROLEXA l’Antlantique Holland, Beverol Beverol Multi Purpose Grease Italy, Agip AGIP Grease 33 FD Swede, NYNÄS Nynäs FI 3-42  VIRTUS 2023, All rights reserved Page 58...
  • Page 60: Mounting And Dismounting The Doko Tensioning Element

    The length of the thread allows maximum utilization of the tensioning screws. Tightening torque of the screws: 395Nm  VIRTUS 2023, All rights reserved Page 59...
  • Page 61: Mounting The Doko Tensioning Element

    If the tensioning elements only have to be dismounted for the first time after a longer period, you should spray corrosion solvent into the slit and into the open screw holes and allow this to react for a sufficient amount of time.  VIRTUS 2023, All rights reserved Page 60...
  • Page 62: Dismounting The Doko Tensioning Element

     Then try to loosen the tensioning element by tightening the threaded screws again using the torque wrench. Keep repeating this process until the tensioning element becomes loose.  Remove the tensioning element.  VIRTUS 2023, All rights reserved Page 61...
  • Page 63: Mounting And Dismounting Taper-Lock Tensioning Element

    TAPER-LOCK tensioning element. The disks must be dismounted for certain maintenance work. 8.9.1 Table for the tightening torque of the screws Tensioning Screws- Screw details element (Type) Tightening torque in Nm Number Size (BSW) 4040 "  VIRTUS 2023, All rights reserved Page 62...
  • Page 64: Mounting The Taper-Lock Tensioning Element

     Tighten screws alternately until bush is loosened in hub and as- sembly is free on the shaft.  Remove assembly from shaft.  VIRTUS 2023, All rights reserved Page 63...
  • Page 65: Replacing The Screen

     Pivot the screen support downwards, by pushing the start buttons of the 2 hand switch on the control arm. ( Selector switch 1 at SCREEN and selector switch 2 at OPEN)  VIRTUS 2023, All rights reserved Page 64...
  • Page 66 1 at SCREEN and selector switch 2 at CLOSE)  Fasten the screen support by using the mounting screws.  Close the housing flap.  Deactivate the key switch “DOOR OPEN”  Granulator can be started again.  VIRTUS 2023, All rights reserved Page 65...
  • Page 67: Work On The "V"-Belts

     Compare determined value with the value in the above table. If the value lies below the lowest tolerance limit, the "V"-belt must be retensioned. If the value lies above the highest tolerance limit, the "V"-belt must be relaxed.  VIRTUS 2023, All rights reserved Page 66...
  • Page 68: Retensioning And Relaxing The "V"-Belt

     Loosen the front and rear tensioning screw.  Relax the "V"-belt by shifting the drive motor.  Put new "V"-belt in.  Tension the "V"-belt (see Retensioning and relaxing the "V"-belt).  Mount the "V"-belt cover.  VIRTUS 2023, All rights reserved Page 67...
  • Page 69: Working On The Cutting Knives

    Torque: Bolt type Grade 8.8 Grade 10.9 Grade 12.9 lbf ft lbf ft lbf ft 18.4 25.8 30.2 36.1 50.9 61.2 63.4 88.5 1000 1200  VIRTUS 2023, All rights reserved Page 68...
  • Page 70: Checking The Condition Of The Cutting Knives

    (2) Knife mounting screws  Open the granulator (see Opening the granulator ).  Safeguard the rotor against torsion.  Loosen the knife mounting screws.  Take out the knife capping and knives.  VIRTUS 2023, All rights reserved Page 69...
  • Page 71: Mounting The Cutting Knives

     Check whether the cutting gap is correct and whether the cut- ting knives do not collide as the rotor turns. Stator knives from VIRTUS have two symmetrical cutting edges. This makes it possible to turn the knives and only to sharp- en after every second knife change.
  • Page 72: Sharpening Cutting Knives

    By taking these measures, the service life of the cutting knives can be increased.  Set the cutting knives (see mounting the cutting knives).  Mount the cutting knives (see mounting the cutting knives).  VIRTUS 2023, All rights reserved Page 71...
  • Page 73 PART A: Basic machine Granulator H 80 Series Illustration: Resharpening plan S-rotor knife  VIRTUS 2023, All rights reserved Page 72...
  • Page 74 PART A: Basic machine Granulator H 80 Series Illustration: Resharpening plan stator knife  VIRTUS 2023, All rights reserved Page 73...
  • Page 75 PART A: Basic machine Granulator H 80 Series Illustration: Resharpening plan flat knife deflection wedge  VIRTUS 2023, All rights reserved Page 74...
  • Page 76: Setting The Cutting Knives

    The cutting gap is set using the knife gap of the rotor knives in the knife-setting device. Illustration: Cutting gap Knife gap Stator knife Rotor kife Rotor-cutting circle  VIRTUS 2023, All rights reserved Page 75...
  • Page 77  Unscrew the setting screw of the knife so far that the feeler gage is gently squeezed.  Tighten the counter nut.  Set all the setting screws as described. Check the knife gap at the end of setting and correct if required.  VIRTUS 2023, All rights reserved Page 76...
  • Page 78 (3) Cover plate HINT In operating state, the granulator heats up and expands unevenly. Therefore, if the knife gap is too small this can lead to machine damage caused by the knives colliding.  VIRTUS 2023, All rights reserved Page 77...
  • Page 79: Transporting And Storing The Cutting Knives

    After unpacking, you must degrease the cutting knives so that they can be gripped safely.  VIRTUS 2023, All rights reserved Page 78...
  • Page 80: Deflection Wedge Removal

     Fix lifting equipment so that the wedge cannot fall down after re- moving the fixing bolts  Remove the fixing bolts from the deflection wedge on the backside of the upper machine section  Take out the deflection wedge  VIRTUS 2023, All rights reserved Page 79...
  • Page 81 The cover plate prevents both damage to the rear surface of the housing and material leaving the granulator through bolt holes. The cover plate is only supplied with the unit if the granulator is intended for operation without the deflection wedge.  VIRTUS 2023, All rights reserved Page 80...
  • Page 82: Troubleshooting

    Material rubs against the housing Fit anti-winding device. wall. 9.3.6 Insufficient cooling. Fit water-spraying device, increase air intake (larger suction fan). 9.3.7 Suction fan rotates in wrong direc- Check connection, if required reverse polarity. tion.  VIRTUS 2023, All rights reserved Page 81...
  • Page 83: Unusual Vibrations

    9.5.2 Knife finish. Check knife and sharpen or replace if necessary. 9.5.3 Wrong cutting angle. Modify cutting angle after consulting VIRTUS service department. 9.5.4 Wrong cutting angle. Check cutting gap and set according to the instruc- tions in this operation manual.
  • Page 84: Screen Damage

    Reduce feed quantity of the grinding material, tor. correct setting, replace fuse. 9.12 Frequent switching off of grinding material in feed device Possible causes Remedy required 9.12.1 Current relay switches off. Correct setting.  VIRTUS 2023, All rights reserved Page 83...
  • Page 85: Storage, Disposal, Transportation

    10.3 Transportation WARNING Suspended load. Falling loads can cause serious injury or death. Only use a crane or forklift truck, which is suitable for the weight and dimensions of the loads.  VIRTUS 2023, All rights reserved Page 84...
  • Page 86 Also use suitable stopping means and pay attention to the gravity centre location. Do not step under the suspended load. Wear a protective helmet in addition to your basic protec- tive gear.  VIRTUS 2023, All rights reserved Page 85...
  • Page 87: Hydraulic Maintenance

    The system may only be filled with new oil after this has been done. This is necessary to prevent gumming of the valves.  VIRTUS 2023, All rights reserved Page 86...
  • Page 88 MOBIL Mobil DTE 24 Mobil DTE 17 Drucköl HLP 32 - C Hydrauliköl HLPD 32 TEXACO Rando Oil HD A - 32 Rando Oil HD AZ - 32 Alcor Oil DD 32  VIRTUS 2023, All rights reserved Page 87...
  • Page 89: Customer Service And Spare Parts Orders

    Phone: +1-239-219-1500 Parts@Virtus-Equipment.com www.Virtus-Equipment.com The easiest way to order your spare parts is to copy the spare parts list and to fill in the order amount after the re- spective spare part.  VIRTUS 2023, All rights reserved Page 88...
  • Page 90: Spare Parts Lists

    20168000 Φ10 20168300 Φ12 20168500 φ15 20168600 φ16 20168800 φ18 20168700 Φ20 20168900 φ25 20169100 φ30 Bearing Bearing housing SN236 20159100 Bearing 22236/W33 80002970 Bearing Cover A 20159200 Bearing Cover B 20159300  VIRTUS 2023, All rights reserved Page 89...
  • Page 91 28 Nut M12/DIN 934/10 80010470 28 Adjusting bolt M16x70/ball head/10.9 20031500 Cover plate ( Rotor knife ) R 80001480 Cover plate ( Rotor knife ) L 80001490 28 Set screw DIN914/M10x12 80011710  VIRTUS 2023, All rights reserved Page 90...
  • Page 92 M16x60 / DIN 912 / 12.9 Hydraulic Cylinder hopper opening 80001770 Cylinder screen opening 80001830 Piping 1 80001640 Piping 2 80001650 Piping 3 80001610 Piping 4 80001620 10 Connector 80001700 Hydraulic unit 1.5KW/400V-50HZ/220V 80001900 1.5KW/400V-50HZ/110V 80050102  VIRTUS 2023, All rights reserved Page 91...
  • Page 93 PART A: Basic machine Granulator H 80 Series 1.5KW/460V-60HZ/110V 80001886 1.5KW/415V-50HZ/110V 80050316 1.5KW/415V-50HZ/220V 80050149 Electrical parts Safety switch ZS336 80005600 Control panel  VIRTUS 2023, All rights reserved Page 92...
  • Page 94 20195200 φ15 20195300 φ16 20195400 Φ20 20195500 Φ25 20195600 Φ30 Bearing Bearing housing SN236 20159100 Bearing 22236/W33 80002970 Bearing Cover A 20159200 Bearing Cover B 20159300 Bearing Cover C 20159500 Sealing 80004050  VIRTUS 2023, All rights reserved Page 93...
  • Page 95 Nut M12/DIN 934/10 80010470 Adjusting bolt M16x70/ball head/10.9 20031500 Cover plate ( Rotor knife ) 80001500 Set screw DIN914/M10x12 80011710 9-knife rotor Rotor knife 385x100x22 80000920 Fixing Bolt M20x65/DIN 933/12.9 80010160 Washer 80010781  VIRTUS 2023, All rights reserved Page 94...
  • Page 96 Cylinder screen opening 80001840 Piping 1 80001640 Piping 2 80001650 Connector 80001700 Hydraulic unit 1.5KW/400V-50HZ/220V 80001900 1.5KW/400V-50HZ/110V 80050102 1.5KW/460V-60HZ/110V 80001886 1.5KW/415V-50HZ/110V 80050316 1.5KW/415V-50HZ/220V 80050149 Electrical parts Safety switch ZS336 80005600 Control panel  VIRTUS 2023, All rights reserved Page 95...
  • Page 97: Machine Complete

    PART A: Basic machine Granulator H 80 Series 13.3 Machine complete  VIRTUS 2023, All rights reserved Page 96...
  • Page 98: Machine Section View

    PART A: Basic machine Granulator H 80 Series 13.4 Machine section view  VIRTUS 2023, All rights reserved Page 97...
  • Page 99: Rotor Knife

    PART A: Basic machine Granulator H 80 Series 13.5 Rotor knife  VIRTUS 2023, All rights reserved Page 98...
  • Page 100: Stator Knife

    PART A: Basic machine Granulator H 80 Series 13.6 Stator knife  VIRTUS 2023, All rights reserved Page 99...
  • Page 101: Deflection Wedge

    PART A: Basic machine Granulator H 80 Series 13.7 Deflection wedge  VIRTUS 2023, All rights reserved Page 100...
  • Page 102: Rotor Assembly Pulley Side

    PART A: Basic machine Granulator H 80 Series 13.8 Rotor assembly pulley side  VIRTUS 2023, All rights reserved Page 101...
  • Page 103: Rotor Assembly No Pulley Side

    PART A: Basic machine Granulator H 80 Series 13.9 Rotor assembly no pulley side  VIRTUS 2023, All rights reserved Page 102...
  • Page 104: Hydraulic Unit

    PART A: Basic machine Granulator H 80 Series HYDRAULIC UNIT 14.1 Hydraulic Diagram  VIRTUS 2023, All rights reserved Page 103...
  • Page 105: Spare Parts List Hydraulic Unit

    Oil lubricator AB-1162 Cartridge relief valve CRV-60-A-10 7Ocean Level gauge LS-3” Oil discharge plug PT3-4 7Ocean Check valve CIT-03 7Ocean Pressure gauge AT-63x250kg/cm² 7Ocean Coupling 7Ocean Cover 7Ocean Suction filter MF-04 7Ocean  VIRTUS 2023, All rights reserved Page 104...
  • Page 106: Hydraulic Unit

    PART A: Basic machine Granulator H 80 Series 14.3 Hydraulic Unit  VIRTUS 2023, All rights reserved Page 105...
  • Page 107: Clarification For Personal Training

    This is to certify that I have attended an in company training for service and operation of the granulator and understand all safety regulations. Further to this I have read and understand the owners’ manual. City Date Printed name Signature  VIRTUS 2023, All rights reserved Page 106...
  • Page 108: Addition

    ADDITION Documentation Main Drive Granulator (PART B) Delivery documentation ATTENTION: The wiring schematics are located in the control panel in the event that the control panel is a part of the delivery  VIRTUS 2023, All rights reserved Page 107...
  • Page 109 Virtus Equipment 9120 Centerlinks Commerce Dr., Unit 4 Fort Myers, FL 33912 239-219-1500 Parts@Virtus-Equipment.com www.Virtus-Equipment.com...

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