Stryker Neptune 2 ROVER ULTRA Service And Installation Manual
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Stryker Neptune 2 ROVER ULTRA Service And Installation Manual

Waste management system, domestic/ international 120v/230v
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®
®
Stryker
and Neptune
are trademarks and/or registered trademarks of the Stryker Corporation.
2014/12
Print Date: Dec 16, 2014 04:03:57 PM
0000026959, Rev. C Effective Date: Dec 16, 2014 3:43:21 PM
Waste Management System
Service and Installation Manual
Domestic/ International
0702-002-619 Rev C
Neptune
120V/230V ROVER - ULTRA
REF 0702-001-000
0702-002-000
120V/230V DOCKING STATION
REF 0702-014-000
0702-015-000
www.stryker.com
®
2

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Summary of Contents for Stryker Neptune 2 ROVER ULTRA

  • Page 1 120V/230V DOCKING STATION REF 0702-014-000 0702-015-000 ® ® Stryker and Neptune are trademarks and/or registered trademarks of the Stryker Corporation. 2014/12 0702-002-619 Rev C www.stryker.com Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev. C Effective Date: Dec 16, 2014 3:43:21 PM...
  • Page 2 Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev. C Effective Date: Dec 16, 2014 3:43:21 PM...
  • Page 3 120V/230V DOCKING STATION REF 0702-014-000 0702-015-000 ® ® Stryker and Neptune are trademarks and/or registered trademarks of the Stryker Corporation. 2014/12 0702-002-619 Rev C www.stryker.com Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev. C Effective Date: Dec 16, 2014 3:43:21 PM...
  • Page 4 Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev. C Effective Date: Dec 16, 2014 3:43:21 PM...
  • Page 5 Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev. C Effective Date: Dec 16, 2014 3:43:21 PM...
  • Page 6 Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev. C Effective Date: Dec 16, 2014 3:43:21 PM...
  • Page 7 Docker) to remove waste fluid, and a mobile device called a Rover to collect surgical fluid. The Neptune Ultra is Stryker’s two canister model Rover, which also provides a motorized IV Pole and smoke evacuation in the same compact footprint. Chapter 2 outlines the procedures necessary to remove and replace components in the Ultra Rover.
  • Page 8  Warning Indicators First and foremost, it is crucial that the technician be familiar with the indicators used when performing maintenance on the Neptune Waste Management System. The words WARNING, CAUTION, and NOTE each carry a special meaning. WARNING: Disregarding WARNING information may compromise the safety of the patient and/or health care staff and may result in injury.
  • Page 9 Disassembly Diagram Assembly Title The assembly title consists of the name and the part number of the component to be removed. If an assembly has additional parts that can be removed, the technician should refer to the procedure for that part. For example, page 2-7 outlines the steps to remove the top cover assembly.
  • Page 10 Warning Indicators Certain steps in the disassembly process will require the technician to take special precaution. In this case the step, or sometimes even the whole procedure, will be preceded by a warning indicator. The message contains an indicator, a warning level, and the message.
  • Page 11 Disassembly Step Each step in the removal process outlines the following: Component: The component name is always in bold. Part Number: The part number for the component being removed. Reference Designator: A visual reference to the component to remove. Required Tool: Lists the tool needed to perform the listed action Component to Component...
  • Page 12 Disassembly Diagram The diagram provides the technician with a visual reference of the components to be removed. The reference designators shown help the technician to correspond each part in the diagram to the one listed in the disassembly step. Dashed lines indicate a motion path for parts to be removed.
  • Page 13 Chapter 4 – Troubleshooting This chapter provides the technician with the information required to troubleshoot the Neptune 2 Waste management system. Chapter 5 provides:  Troubleshooting Overview  Ultra Rover Block Diagrams  Docking Station Block Diagrams  System Troubleshooting Chart ...
  • Page 14 It is important to note that the information listed here is meant for a Stryker certified trained technician only. This information should be considered sensitive material. It is possible for someone to adversely affect the operation of the Neptune Waste Management System if they are unaware.
  • Page 15 Chapter 5 – Technical Procedures The disassembly procedures listed in chapters 2 and 3 provide a step-by-step process to remove components in the Neptune Waste Management System. The procedures in chapter 5 are provided to outline the steps necessary in a process other than removal. Each process guides the technician from start to finish through procedures that mostly require navigation through the Rover’s software menus.
  • Page 16 Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev. C Effective Date: Dec 16, 2014 3:43:21 PM...

  • Page 17: Table Of Contents

    Actuator Assembly P/N 0702-014-100 ....................3-2 Docker Power Coupler Assembly P/N 0702-014-114 ................. 3-6 Extend Hall Sensor P/N 0702-014-119....................3-8 2014/12 0702-002-619 Rev C www.stryker.com Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev. C Effective Date: Dec 16, 2014 3:43:21 PM...
  • Page 18 (Retract) Hall Sensor P/N 0702-014-906 ..................... 3-8 Stepper Motor P/N 0702-014-123 ..................... 3-10 Offload Pump P/N 0702-014-201 ...................... 3-12 Electromagnet P/N 0702-014-920 ..................... 3-14 Injector Pump Assembly P/N 0702-001-380 ..................3-14 Docker Isolation Transformer P/N 0702-014-520 ................3-17 Water Inlet Assembly P/N 0702-014-400..................3-19 Docker Power Coupler PCBA P/N 0702-014-510 ................
  • Page 19 Appendix C – Power Distribution Block Diagram ................7-34 Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev. C Effective Date: Dec 16, 2014 3:43:21 PM...
  • Page 20 Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev. C Effective Date: Dec 16, 2014 3:43:21 PM...

  • Page 21: Chapter 1 - Operational Description

    Chapter 1 - Operational Description 2014/12 0702-002-619 Rev C www.stryker.com Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev. C Effective Date: Dec 16, 2014 3:43:21 PM...
  • Page 22 Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev. C Effective Date: Dec 16, 2014 3:43:21 PM...

  • Page 23: General Description

    This fluid is off-loaded later through the Docker. While docked, the Rover receives fresh water as well as Stryker detergent for pre-fill and self-cleaning purposes. The Rover also has a smoke evacuation system and ULPA filter for the purpose of evacuating smoke. Also, a powered height- adjustable IV Pole capable of holding four IV bags is provided on the same compact footprint.

  • Page 24: Pre-Fill

    Pre-Fill The Pre-fill Pump transfers water from the pre-fill tank to the Small Canister after the user has activated the empty tank function. (Only the Small Canister receives a prefill after a tank dump) The pre-fill tank holds 1200 ml of clean water, which allows for at least 3 pre-fills after a tank dump. To ensure that the prefill tank is full, the pre-fill is directed through the inlet fluid coupling during each docking cycle.

  • Page 25: User Interface

    User Interface The user interface consists of an LCD, two rotary dials, two LEDs, and a membrane switch. (See pic below for a representation these components.) The rotary dials are used to adjust the vacuum level for each canister. The membrane switch provides user functions to control the smoke evacuator on/off, volume reset, empty tank, vacuum system on/off, IV pole up, and IV pole down.

  • Page 26: Chapter 2 - Ultra Rover Disassembly

    Chapter 2 – Ultra Rover Disassembly Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev. C Effective Date: Dec 16, 2014 3:43:21 PM...

  • Page 27: Front Panel Assembly P/N 0702-001-070

    Front Panel Assembly P/N 0702-001-070 1. Slide IV Pole Grommet (P/N 0702-001-536) (P) up on IV pole approximately 4 inches to allow front panel removal. 2. Remove two Strikeplates (P/N 0702-001-323) (BN) on the bottom of Front Cover Assembly using 3/16” allen wrench. 3.
  • Page 28 4. Remove Front Panel Assembly (P/N 0702-001-070) (CH) and place aside. Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev. C Effective Date: Dec 16, 2014 3:43:21 PM...
  • Page 29 5. When reinstalling the Front Cover Assembly, make sure that the manifold receptacle opening is lined up properly. Failure to do so may cause the grey manifold boot to come loose. To allow sufficient clearance when reinstalling the front cover, follow the procedure for removing the Rear Panel Assembly.
  • Page 30 Rear Panel Assembly P/N 0702-001-060Q Note: Before removing the Rear Panel Assembly, remove the Hepa Filter Door Assembly (P/N 0702-001-050) (BL) by pulling out. Remove the Fluid Suction Hepa Filter (P/N 0702-034-000) (BJ). Also, if installed, remove the Smoke Evacuator ULPA Filter (P/N 0702-040-000).
  • Page 31 Note: Before removing the Rear Panel Assembly, if present, remove the House Suction Port Boot (P/N 0702-001-024) (CL) by removing the two Button Head Cap Screws (P/N 0004-651-000) (CE) using 3/16” Allen Wrench or equivalent. Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev.
  • Page 32 1. Using a 3/16” Allen Wrench, remove 6 Socket Head Button Cap Screws (P/N 0004- 651-000) (CE) from Rear Panel Assembly (P/N 0702-001-060Q) (BK). 2. Remove Rear Panel Assembly (P/N 0702-001-060Q) (BK) and place aside. Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev.
  • Page 33 Lower Panel Assembly P/N 0702-001-030 Note: The rear panel assembly must be removed prior to removing the lower panel assembly. Follow the steps in the rear panel assembly instructions. 1. Remove the 4 Socket Head Button Cap Screws (P/N 0004-651-000) (CE) from Lower Panel Assembly (P/N 0702-001-030) (BH).

  • Page 34: Bumper Assembly P/N 0702-001-940; 0702-001-950

    Bumper Assembly P/N 0702-001-940; 0702-001-950 Note: The Front Cover Assembly must be removed prior to removing the Bumper Assembly. Follow the steps in the Front Cover Assembly instructions. 1. Remove the Socket Head Button Cap Screws (P/N 0004-651-000) (CE) from the Left Bumper (P/N 702-1-940) (BC) and Right Bumper (702-1-950) (BD).

  • Page 35: Top Cover Assembly P/N 0702-001-090Q

    Top Cover Assembly P/N 0702-001-090Q Note: Due to a design change to help ensure Patient safety is adhered to, the Top Cover has several warning labels on it to ensure that the unit is represented as a High Suction Device and should not be connected directly to Chest tubes or other closed wound drains.
  • Page 36 4. Remove Front Cover Assembly (P/N 0702-001-070) (CH) and place aside. 2-10 Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev. C Effective Date: Dec 16, 2014 3:43:21 PM...
  • Page 37 5. When reinstalling the Front Cover Assembly, make sure that the Manifold Receptacle opening is lined up properly. Failure to do so may cause the grey manifold boot to come loose. 2-11 Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev. C Effective Date: Dec 16, 2014 3:43:21 PM...
  • Page 38 6. Remove two Socket Head Cap Screws (P/N 0004-645-000) (BT) and two Flat Washers (P/N 0011-507-000) (W) from Top Cover Assembly (P/N 0702-001-090Q) (BF). Caution: Do not remove any connector by pulling on the wires. Doing so may damage the equipment. 7.

  • Page 39: Main Control Pcba P/N 0702-001-800Q

    Main Control PCBA P/N 0702-001-800Q 1. Slide IV Pole Grommet (P/N 0702-001-536) (P) up on IV pole approximately 4 inches to allow front panel removal. 2. Remove two Strikeplates (P/N 0702-001-323) (BN) on the bottom of Front Cover Assembly using 3/16” Allen Wrench. 3.
  • Page 40 4. Remove Front Cover Assembly (P/N 0702-001-070) (CH) and place aside. 2-14 Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev. C Effective Date: Dec 16, 2014 3:43:21 PM...
  • Page 41 5. When reinstalling the Front Cover Assembly, make sure that the manifold receptacle opening is lined up properly. Failure to do so may cause the grey manifold boot to come loose. 2-15 Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev. C Effective Date: Dec 16, 2014 3:43:21 PM...
  • Page 42 6. Remove two Socket Head Cap Screws (P/N 0004-645-000) (BT) and two Flat Washers (P/N 0011-507-000) (W) from Top Cover Assembly (P/N 0702-001-090Q) (BF). Note: Do not remove any connector by pulling on the wires. Doing so may damage the equipment. 7.
  • Page 43 8. Disconnect the cable from the Volume Display Assembly (P/N 0702-001-840Q) connected to J3 on Main Control Board. 9. Disconnect ribbon cable from J8 on Main Control Board. 2-17 Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev. C Effective Date: Dec 16, 2014 3:43:21 PM...
  • Page 44 10. Remove four Socket Head Cap Screws (P/N 0004-523-000) (T) and four Stainless Flat Washers (P/N 0011-491-000) (W) from Main Control Board. 11. Remove the Main Control PCBA (P/N 0702-001-800Q) (C) and set aside. 2-18 Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev.
  • Page 45 12. If replacing the Main Control PCBA (P/N 0702-001-800Q) assembly, make sure to follow procedure for Reprogramming Rover Software when finished. If the technician is only removing the Main Control PCBA to gain access to another part of the system, then you do not need to refer to Reprogramming Rover Software afterwards.

  • Page 46: Volume Display Assembly P/N 0702-001-840Q

    Volume Display Assembly P/N 0702-001-840Q 1. Slide IV Pole Grommet (P/N 0702-001-536) (P) up on IV pole approximately 4 inches to allow front panel removal. 2. Remove two Strikeplates (P/N 0702-001-323) (BN) on the bottom of Front Cover Assembly using 3/16” allen wrench. 3.
  • Page 47 4. Remove Front Cover Assembly (P/N 0702-001-070) (CH) and place aside. 2-21 Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev. C Effective Date: Dec 16, 2014 3:43:21 PM...
  • Page 48 5. When reinstalling the Front Cover Assembly, make sure that the manifold receptacle opening is lined up properly. Failure to do so may cause the grey manifold boot to come loose. 2-22 Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev. C Effective Date: Dec 16, 2014 3:43:21 PM...
  • Page 49 6. Remove two Socket Head Cap Screws (P/N 0004-645-000) (BT) and two Flat Washers (P/N 0011-507-000) (W) from Top Cover Assembly (P/N 0702-001-090Q) (BF). Note: Do not remove any connector by pulling on the wires. Doing so may damage the equipment. 7.
  • Page 50 8. Disconnect the cable from the Volume Display Assembly (P/N 0702-001-840Q) connected to J3 on Main Control Board. Note: The wire harness connected to J3 is shown here in a previous configuration. The new installation method secures the harness with a cable tie that must be cut when removing the connector.
  • Page 51 10. Remove Volume Display Assembly (P/N 0702-001-840Q) (R) from Top Cover Assembly and set aside. 13. If replacing the Volume Display Assembly (P/N 0702-001-840Q) assembly, make sure to follow procedure for Reprogramming Rover Software when finished. If the technician is only removing the Volume Display to gain access to another part of the system, then you do not need to refer to Reprogramming Rover Software afterwards.

  • Page 52: Removing Large And Small Canisters P/N 0702-001-320Q & 0702-001-300Q

    Removing Large and Small Canisters P/N 0702-001-320Q & 0702-001-300Q When accessing components behind the fluid collection canisters it is best to remove both canister assemblies together as one. It is not necessary to remove each canister individually. The same applies when accessing hardware located behind the canister assemblies. Use this procedure, followed by Separation of Large &...
  • Page 53 3. Disengage the two Coupling Clips (P/N 0702-001-204) (J) on Small Canister Cap Assembly (P/N 0702-001-200Q) 4. Remove elbow from ports marked Vacuum Port and Sprinkler Port from the Small Canister Cap Assembly (P/N 0702-001-200Q) 5. Remove the nylon tubing coming from the Injector Pump Assembly going to the green press-to-lock fitting on the Small Canister Cap Assembly (P/N 0702-001-200Q).
  • Page 54 7. Remove the grey cable labeled Small Canister PCBA from the connector on the Canister Calibration PCBA (P/N 0702-001-803) (Behind Canister). 8. Disengage the Coupling Clips on the Large Canister at the water and vacuum ports. 2-28 Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev.
  • Page 55 9. Remove the two Socket Head Cap Screws (P/N 0004-645-000) (BT) that hold the IR Board Bracket (0702-001-326) (AY) to the Rover Chassis using a 3/16” Allen Wrench. The IR Board Bracket Assembly can remain connected via cabling while removing the canister.
  • Page 56 11. Using a 3/16” Allen Wrench, remove the Socket Head Cap Screw (P/N 0004-645-000) (BT) that holds the Rover Inlet Fluid Diverter Assembly (P/N 0702-001-350Q) to the Rover Chassis. 2-30 Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev. C Effective Date: Dec 16, 2014 3:43:21 PM...
  • Page 57 Caution: Ensure that both canisters are empty prior to removing them. Removing the canisters with fluid inside will cause the fluid to leak into the chassis area. Caution: DO NOT lift the Large Canister Assembly completely out of the chassis once the hardware has been removed! On some models, the connection behind the canister is inaccessible until after the canister hardware is removed, and the canister is rotated slightly.

  • Page 58: Separation Of Large & Small Canister Assemblies

    Separation of Large & Small Canister Assemblies This procedure outlines how to separate the Large and Small Canister Assemblies. It should be followed only after removing both assemblies together as described in the preceding section. If you are only replacing the Small Canister, proceed to Small Canister Assembly. Caution: Ensure that the Small Canister is empty prior to step 1! Loosening the seal nut and removing the Fluid Level Transducer may cause fluid to leak from the Small Canister if it is not empty.
  • Page 59 3. Be especially careful when reinstalling the Fluid Level Transducer. There are two compartmented sides at the opening in the bottom of the Large Canister. The transducer must be routed through the small opening. The reference magnet for the volume sensing subsystem is adjacent to the small opening. If the transducer rod is not routed correctly, the Rover will not read fluid volume in the Large Canister.
  • Page 60 4. Remove the Small V-Clamp (P/N 0702-001-304) (AR) that holds the Small Canister Cap Assembly (P/N 0702-001-200Q) (AM) to the Small Canister Assembly (P/N 0702-001-300Q) (AK) and set the v-clamp aside. 5. Remove the Small Canister Cap Assembly (P/N 0702-001-200Q) (AM) from the Small Canister Assembly (P/N 0702-001-300Q) and set aside.
  • Page 61 8. Carefully lift the Small Canister Assembly (P/N 0702-001-300Q) (AK) out and set aside. Be mindful of any fluid that may remain in the drain valve assembly. 9. The Large Canister can be accessed by removing the Large V-Clamp (P/N 0702-001- 324) (AJ) and then removing the Large Canister Cap Assembly (P/N 0702-001-220Q) (AH) from the Large Canister Assembly (P/N 0702-001-320Q) (AD).
  • Page 62 Small Canister Assembly P/N 0702-001-300Q The following procedure outlines the removal of the Small Canister only. The Small Canister can be removed while leaving the rest of the fluid collection assembly intact in the system. To remove the Large Canister assembly it is best to follow the procedure Removing Large and Small Canisters followed by Separation of Large &...
  • Page 63 3. Disconnect the grey cable labeled Level Sensor from the Fluid Level Transducer (P/N 0702-001-880Q) (AN). 4. Disengage the two Coupling Clips (P/N 0702-001-204) (J) on Small Canister Cap Assembly (P/N 0702-001-200Q) 5. Remove elbow from ports marked Vacuum Port and Sprinkler Port from the Small Canister Cap Assembly (P/N 0702-001-200Q) 6.
  • Page 64 8. Remove the Small V-Clamp (P/N 0702-001-304) (AR) that holds the Small Canister Cap Assembly (P/N 0702-001-200Q) (AM) to the Small Canister Assembly (P/N 0702-001-300Q) (AK) and set the V-Clamp aside. 9. Remove the Small Canister Cap Assembly (P/N 0702-001-200Q) (AM) from the Small Canister Assembly (P/N 0702-001-300Q) (AK) and set aside.
  • Page 65 Caution: There is a small amount of water that remains in the Drain Valve Assembly after the prefill has been emptied. After all the bolts have been removed, make sure to lift the Small Canister Assembly slowly to allow the fluid to drain into the Large Canister Assembly.
  • Page 66 Power Transformer Assembly P/N 0702-002-830 Note: Earlier models of the Power Transformer Assembly were labeled as (P/N 0702- 001-830). Due to an engineering change in recent years, the Power Transformer Assembly product number has been changed to the following: (P/N 0702-002-830). Please ensure that the correct product number is ordered when replacing the Power Transformer Assembly! Note: This procedure begins with the both fluid collection canisters removed.
  • Page 67 2. Remove two Socket Head Cap Screws (P/N 0004-645-000) (BT) using a 3/16” Allen Wrench. 3. Remove Power Transformer Assembly (P/N 0702-001-830 or P/N 0702-002-830) and set aside. 2-41 Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev. C Effective Date: Dec 16, 2014 3:43:21 PM...
  • Page 68 Coupling Block Assembly P/N 0702-001-600Q Note: This procedure begins with the Front Cover already removed. If the Rover Canister(s) contain fluid, you will need to manually dock the unit using the Technician Menu before proceeding! 1. Disengage the Coupling Clip (P/N 0702-001-204) from the Coupling Block (P/N 0702-001-600Q) that holds the Diverter Inlet Water Hose Assembly (P/N 0702-001- 341) and remove the hose from the block.
  • Page 69 3. Once the four screws have been removed, remove the two Coupling Block Rails (P/N 0702-001-603) (AF) and set aside. Note: Be aware of the orientation of the coupling block rails. There are guide pins to keep the rail aligned, but it can be installed backwards as well as upside down. The sloped portion of the rail should point away from the vacuum pump and towards the floor.

  • Page 70: Exhaust Plenum Assembly P/N 702-001-930

    Exhaust Plenum Assembly P/N 0702-001-930 1. There is a cable tie underneath the Vacuum Pump holding the fan cable to the chassis. Prior to removing the exhaust plenum, be sure to cut the cable tie to allow sufficient slack in the cable assembly. Note: Prior to lowering the exhaust plenum assembly you must remove the rover power coupler assembly.
  • Page 71 3. Remove the Rover Power Coupler Cover (P/N 0702-001-944) (P) and place aside. 4. Set the Rover Power Coupler Assembly (P/N 0702-001-945Q) (N) inside the chassis. Take caution not to put too much stress on the gray cable or bend the springs on the assembly.
  • Page 72 IV Pole Assembly P/N 0702-001-500Q 1. Using a 3/16” Allen Wrench, remove the Socket Head Button Cap Screw (P/N 0004- 651-000) (CE) and remove the Left Bumper (P/N 0702-001-940) (BC). 2. Disconnect the cables labeled IV Pole and IV Pole Brake from the two connectors on the motor of the IV Pole Assembly (P/N 0702-001-500Q).
  • Page 73 4. Using a 3/16” Allen Wrench, remove the four Socket Head Cap Screws (P/N 0004- 645-000) (BT) that hold the chassis support plate to the Rover chassis. 5. Remove the IV Pole Assembly (P/N 0702-001-500Q) and set aside. 2-47 Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev.

  • Page 74: Prefill Tank P/N 702-001-370Q

    Prefill Tank P/N 0702-001-370Q Removing the prefill tank can only be accomplished once the fluid collection assemblies have been removed. The removal procedure for the fluid collection assemblies is detailed in Removal of Large and Small Canisters. Make sure to manually run the prefill pump to drain the fluid from the prefill tank prior to removing the canister assemblies.

  • Page 75: Prefill Pump Assembly 0702-001-380

    Prefill Pump Assembly 0702-001-380 Note: Make sure to manually run the Prefill Pump to drain the fluid from the Prefill Tank prior to removing the Prefill Pump. Failure to do so will cause fluid to leak when removing the tubing in step 2. 1.
  • Page 76 Fluid Diverter Assembly P/N 0702-001-350Q Note: When removing elbow connectors be aware of any water and detergent that may be present! 1. Disengage the Coupling Clip (P/N 0702-001-204) from the Coupling Block (P/N 0702-001-600Q) that holds the Diverter Inlet Water Hose Assembly (P/N 0702-001- 341) and remove the hose from the block.
  • Page 77 3. Disengage the Coupling Clip (0702-001-204) that holds the Prefill Tank Inlet Water Hose Assembly (0702-001-343) to the Prefill Tank. 4. Using a 3/16” Allen Wrench, remove the Socket Head Cap Screw (P/N 0004-645-000) (BT) that holds the Rover Inlet Fluid Diverter Assembly (0702-001-350Q) to the Rover chassis.
  • Page 78 6. Remove the Rover Inlet Fluid Diverter Assembly (P/N 0702-001-350Q) (AS) and set aside. 2-52 Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev. C Effective Date: Dec 16, 2014 3:43:21 PM...

  • Page 79: Smoke Evacuator Assembly Removal P/N 0702-001-400Q

    Smoke Evacuator Assembly Removal P/N 0702-001-400Q 1. Slide IV Pole Grommet (P/N 0702-001-536) (P) up on IV pole approximately 4 inches to allow front panel removal. 2. Remove two Strikeplates (P/N 0702-001-323) (BN) on the bottom of Front Cover Assembly using 3/16” allen wrench. 3.
  • Page 80 4. Remove Front Cover Assembly (P/N 0702-001-070) (CH) and place aside. 2-54 Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev. C Effective Date: Dec 16, 2014 3:43:21 PM...
  • Page 81 5. When reinstalling the Front Cover Assembly, make sure that the manifold receptacle opening is lined up properly. Failure to do so may cause the grey manifold boot to come loose. To allow sufficient clearance when reinstalling the front cover, follow the procedure for removing the Rear Panel Assembly.
  • Page 82 Note: Before removing the REAR PANEL ASSEMBLY, remove the Hepa Filter Door Assembly (P/N 0702-001-050) (BL) by pulling out. Remove the Fluid Suction Hepa Filter (P/N 0702-034-000) (BJ). Also, if installed, remove the Smoke Evacuator ULPA Filter (P/N 0702-040-000). 2-56 Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev.
  • Page 83 Note: Before removing the REAR PANEL ASSEMBLY, if present, remove the House Suction Port Boot (P/N 0702-001-024) (CL) by removing the two Button Head Cap Screws (P/N 0004-651-000) (CE) using 3/16” Allen Wrench or equivalent. 2-57 Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev.
  • Page 84 6. Using a 3/16” Allen Wrench, remove 6 Socket Head Button Cap Screws (P/N 0004- 651-000) (CE) from Rear Panel Assembly (P/N 0702-001-060) (BK). 7. Remove Rear Panel Assembly (P/N 0702-001-060) (BK) and place aside. Caution: Be careful not to cut the wire harness or any tubing when cutting cable ties.
  • Page 85 9. Disconnect the Smoke Blower Wiring Harness. (white connector with purple wires) 10. Disconnect the grey cable labeled Smoke Sensor. (grey cable with black connector) 11. Remove the three Socket Head Cap Screws (P/N 0004-645-000) (BT) that hold the Smoke Evacuator Assembly (P/N 0702-001-400Q) (R) to the Rover chassis. 12.

  • Page 86: Vacuum Manifold Assembly P/N 0702-001-110Q

    Vacuum Manifold Assembly P/N 0702-001-110Q Note: Observe how the four norprene sensor lines are routed behind the board block. When reinstalling the vacuum manifold assembly, make sure to properly place the sensor lines behind the block to avoid pinching a sensor line. 1.
  • Page 87 3. Using a pair of wire cutters, cut the One Ear Hose Clamp (P/N 0058-098-000) (CC) that holds the Canister Vacuum Hose Assemblies (P/N 0702-001-127) (CB) and the Small Canister Vacuum Hose Assy (P/N 0702-001-038) (H) to the Vacuum Manifold Assembly (P/N 0702-001-110Q) (N) and remove the hoses.
  • Page 88 5. Using a 3/16” Allen Wrench, remove the two Socket Head Cap Screws (P/N 0004-645- 000) (BT) that hold the Vacuum Manifold Assembly to the Rover chassis. 6. Remove the Vacuum Manifold Assembly and set aside. 2-62 Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev.

  • Page 89: Fluid Suction Hepa Housing Assembly P/N 0702-001-110Q

    Fluid Suction HEPA Housing Assembly P/N 0702-001-110Q 1. Disengage the Vacuum Manifold Clips that secure the two Vacuum Hoses from the HEPA Filter Housing to the Vacuum Manifold Assembly. Note: There are two clamps on the Canister Vacuum Hose Assembly (P/N 0702-001-127) (CB).
  • Page 90 3. Remove the Socket Head Cap Screw (P/N 0004-645-000) (BT) and Flat Washer (P/N 0011-507-000) (W) that hold the HEPA Filter Assembly to the Rover chassis. 4. Slide the Fluid Suction HEPA Housing (P/N 0702-001-190Q) (BP) up and out to remove, and then set aside.
  • Page 91 Vacuum Pump Assembly P/N 0702-001-100Q Note: There are two clamps on the Canister Vacuum Hose Assembly (P/N 0702-001-127) (CB). One style is an Adjustable Hose Clamp (P/N 0058-328-000) (CK), while the other is a One Ear Hose Clamp (P/N 0058-098-000) (CC). The One Ear Hose Clamp is used during assembly.
  • Page 92 2. Disconnect the Vacuum Pump Wire Harness (P/N 0702-001-819) from the right side of the Vacuum Pump. 3. In order to allow enough clearance for the Vacuum Pump to be removed, you may have to remove the Silencer Manifold Assembly (P/N 0702-001-160Q) (J). If this is required, loosen the flare swivel adapter that connects the silencer to the Vacuum Pump using a 7/8”...
  • Page 93 5. Using a 3/16” Allen Wrench, remove the two Socket Button Head Cap Screws (P/N 0004-651-000) (AM) from underneath the Rover. 6. Lift the Vacuum Pump Assembly (P/N 0702-001-100Q) (AL) far enough to clear the recessed holes the in the chassis and remove. 2-67 Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev.

  • Page 94: Silencer Manifold Assembly P/N 0702-001-160Q

    Silencer Manifold Assembly P/N 0702-001-160Q 1. Using a 7/8” open-ended wrench, loosen the flare swivel adapter that connects the Silencer Manifold Assembly (P/N 0702-001-160Q) (J) to the Vacuum Pump. 2. Remove the silencer manifold and set aside. 2-68 Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev.

  • Page 95: Caster Assembly P/N 0702-001-012Q; 0702-001-013Q

    3. Remove either the Caster Assembly Without Brake (P/N 0702-001-012Q) (D) or the Caster Assembly With Brake (P/N 0702-001-013Q) (E) and set aside. 2014/12 0702-002-619 Rev C www.stryker.com Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev. C Effective Date: Dec 16, 2014 3:43:21 PM...
  • Page 96 4. Place the Steel Caster Spacers (P/N 0702-001-924) on a FLAT SURFACE as shown in Figure 1 below. Note: The spacers are all identical, but once assembled can only be applied one way. 5. Place the metal spacer onto the stem of the caster lining up the hex on the caster with the hex on the metal spacer.
  • Page 97 6. Apply the Belleville Washer (P/N 0011-623-000) over the Caster Stem so that the beveled side is down, see Figure 3. Figure 3. Washer configuration 7. Using the 3/4" Socket, tighten the Nylon Insert Locknut (P/N 0016-141-000) on the threaded portion of the caster to approximately what is shown in Figure 4. Figure 4.
  • Page 98 Manifold Receptacle Assembly P/N 0702-001-230Q 1. Using a 7/64 Allen Wrench, remove the three Socket Head Cap Screws (0004-529- 000) (N). 2. Remove the Manifold Receptacle Assembly (P/N 0702-001-230Q) (B) and set aside. Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev.

  • Page 99: Rover Power Coupler Circuit Board Assembly P/N 0702-001-806Q

    Rover Power Coupler Circuit Board Assembly P/N 0702-001-806Q Note: There are two cables labeled Power Coupler PCBA that connect to the circuit board assembly. One is grey with a black connector; the other cable has one red and one black wire going to a white connector.

  • Page 100: Power Entry Module P/N 0702-001-862

    Power Entry Module P/N 0702-001-862 1. Using a 7/64” Allen Wrench, remove the two Socket Head Cap Screws (P/N 0004-529- 000) (C). Note: The wires connected to the power module have limited slack. Be careful not to pull the power entry module out too far. Doing so may place excess stress on the wiring and connectors.

  • Page 101: Power Distribution Pcba P/N 0702-001-035Q

    Power Distribution PCBA P/N 0702-001-035Q Caution: Make sure proper Electro Static Discharge (ESD) measures are observed when removing and replacing circuit boards. Failing to properly handle sensitive components can cause damage to the circuits. Warning: Make sure the rover is powered off before removing any circuit boards! Failure to do so may cause serious personal injury and may severely damage the equipment.
  • Page 102 4. Remove the Power Distribution PCBA (P/N 0702-001-035Q) (J) by grasping at each end and pulling the board out. 5. Place the circuit board aside. 6. Make sure to follow procedure for Reprogramming Rover Software after replacing the circuit board. Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev.

  • Page 103: Ac Power Pcba P/N 0702-001-802Q

    AC Power PCBA P/N 0702-001-802Q Caution: Make sure proper Electro Static Discharge (ESD) measures are observed when removing and replacing circuit boards. Failing to properly handle sensitive components can cause damage to the circuits. Warning: Make sure the Rover is powered off before removing any circuit boards! Failure to do so may cause serious personal injury and may severely damage the equipment.
  • Page 104 2. Remove the AC power PCBA (P/N 0702-001-802Q) (L) by grasping at each end and pulling the board out. 3. Place the circuit board aside. 2-10 Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev. C Effective Date: Dec 16, 2014 3:43:21 PM...

  • Page 105: Chapter 3 - Docker Disassembly

    Chapter 3 – Docker Disassembly 2014/12 0702-002-619 Rev C www.stryker.com Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev. C Effective Date: Dec 16, 2014 3:43:21 PM...
  • Page 106 Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev. C Effective Date: Dec 16, 2014 3:43:21 PM...
  • Page 107 Chassis Top Cover Removal P/N 0702-014-011 1. Using a 3/16” Allen Wrench, remove four Socket Head Cap Screws (P/N 0004-638- 000). Make sure to remove the Electronic Ports Cover (P/N 0702-014-027) (BH) before removing top cover in the next step. 2.
  • Page 108 Actuator Assembly P/N 0702-014-100Q 1. Using a 1/8” Allen Wrench, remove four Socket Flat Countersunk Head Cap Screws (P/N 0004-346-000) (J) from the Actuator Strike Skirt (P/N 0702-014-117) (E). 2. Remove the Actuator Strike Skirt (P/N 0702-014-117) (E) and set aside. Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev.
  • Page 109 3. The Extension Springs (P/N 0038-586-000) (H) are normally connected to the Actuator Cover Back (P/N 0702-014-014) (R) and serve to keep the actuator cover closed. Remove the looped end of the Extension Springs (P/N 0038-586-000) (H) and place them on the Actuator Cover Spring Tab (P/N 0702-014-101) (C). 4.
  • Page 110 5. Push Actuator Cover (P/N 0702-014-012) (L) inside chassis enough to remove Actuator Cover Back (P/N 0702-014-014) (R). Continue to push Actuator Cover (P/N 0702-014-012) (L) back to remove. 6. Unplug the connector from Docker Power Coupler Assembly (P/N 0702-014-114) at J1 of the Docker Power Coupler PCBA (P/N 0702-014-510) (H).
  • Page 111 10. Using a 3/16” allen wrench, remove the four Socket Head Cap Screws (P/N 0004-518- 000) (C) from inside chassis assembly from the Actuator Assembly (P/N 0702-014- 100) (K). Remove the Actuator Assembly (P/N 0702-014-100) (K) and carefully guide the wiring harnesses through the opening in the chassis. Ensure the connectors do not get caught on the Docker chassis on the way out.
  • Page 112 Docker Power Coupler Assembly P/N 0702-014-114 1. The wire harness attached to the Docker Power Coupler Assembly (P/N 0702-014- 114) (F) is secured by two cable ties to the Actuator Base Frame (P/N 0702-014-101) (D). Carefully cut the cable ties to remove the wire harness. 2.
  • Page 113 4. Using a 1/8” Allen Wrench remove four Socket Flat Countersunk Head Cap Screws (P/N 0004-346-000) (L) and separate the Actuator Strike Plate (P/N 0702-014-111) (B) by lifting it upwards. Note: the Extended Hall Sensor (P/N 0702-014-119) (H), the Rover Hall Sensor (P/N 0702-014-106) (E), the Hall Sensor (P/N 0702-014-906) (J), and the Docker Power Coupler Assembly (P/N 0702-014-114) (F) are all mounted to the strike plate.
  • Page 114 Extend Hall Sensor P/N 0702-014-119 (Retract) Hall Sensor P/N 0702-014-906 1. The wire harness attached to the Docker Power Coupler Assembly (P/N 0702-014- 114) (F) is secured by two cable ties to the Actuator Base Frame (P/N 0702-014-101) (D). Carefully cut the cable ties to remove the wire harness. 2.
  • Page 115 4. Using a 1/8” Allen Wrench remove four Socket Flat Countersunk Head Cap Screws (P/N 0004-346-000) (L) and separate the Actuator Strike Plate (P/N 0702-014-111) (B) by lifting it upwards. Note:: the Extended Hall Sensor (P/N 0702-014-119) (H), the Rover Hall Sensor (P/N 0702-014-106) (E), the Hall Sensor (P/N 0702-014-906) (J), and the Docker Power Coupler Assembly (P/N 0702-014-114) (F) are all mounted to the strike plate.
  • Page 116 Stepper Motor P/N 0702-014-123Q 1. The wire harness attached to the Docker Power Coupler Assembly (P/N 0702-014- 114) (F) is secured by two cable ties to the Actuator Base Frame (P/N 0702-014-101) (D). Carefully cut the cable ties to remove the wire harness. 2.
  • Page 117 4. Using a 1/8” allen wrench remove four Socket Flat Countersunk Head Cap Screws (P/N 0004-346-000) (L) and separate the Actuator Strike Plate (P/N 0702-014-111) (B) by lifting it upwards. Note: the Extended Hall Sensor (P/N 0702-014-119) (H), the Rover Hall Sensor (P/N 0702-014-106) (E), the Hall Sensor (P/N 0702-014-906) (J), and the Docker Power Coupler Assembly (P/N 0702-014-114) (F) are all mounted to the strike plate.

  • Page 118: Offload Pump P/N 0702-014-201

    Offload Pump P/N 0702-014-201 1. Unplug the power connector to Offload Pump (P/N 0702-014-201) (AP). Caution: Be aware that fluids may be present when removing the Waste Offload Hose! 2. Using an adjustable wrench, loosen and remove the fittings for the Waste Offload Hose (P/N 0702-014-015) (BJ) from ½”...
  • Page 119 3. Remove two Hex Nuts (P/N 0015-004-000) (AL) and two Flat Washers (P/N 0011-512- 000) (AK). 4. Remove Offload Pump (P/N 0702-014-201) (AP) and set aside. 3-13 Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev. C Effective Date: Dec 16, 2014 3:43:21 PM...
  • Page 120 Electromagnet P/N 0702-014-920 1. Unplug the two power connectors from the Electromagnets (P/N 0702-014-920) (AA). 2. Using a 3/16” Allen Wrench, remove the two Socket Head Cap Screws (P/N 0004-529- 000) (E) from the back of the Electromagnets (P/N 0702-014-920) (AA). 3.
  • Page 121 Injector Pump Assembly P/N 0702-001-380 1. Remove two Hex Nuts (P/N 0015-004-000) (AL). 2. Remove Transformer Cover (P/N 0702-014-025) (AN) and set aside. 3. Using a #2 Phillips Screwdriver, unscrew the fastener holding the power connector to the Injector Pump Assembly (P/N 0702-001-380) (AJ) and pull connector off. 3-15 Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev.
  • Page 122 4. Disconnect nylon tubing from both ends of Injector Pump Assembly (P/N 0702-001- 380) (AJ). 5. Using a 3/8” socket, loosen and remove the two Hex Nuts (P/N 0015-004-000) (AL) and two Flat Washers (P/N 0011-512-000) (AK). 6. Remove the Injector Pump Assembly (P/N 0702-001-380) (AJ) from the Oscillating Piston Pump Mount (P/N 0702-001-382) (B) and set aside.

  • Page 123: Docker Isolation Transformer P/N 0702-014-520

    Docker Isolation Transformer P/N 0702-014-520Q 7. Remove two Hex Nuts (P/N 0015-004-000) (AL). 8. Remove Transformer Cover (P/N 0702-014-025) (AN) and set aside. 9. Unplug the connector labeled transformer from isolated AC from transformer wire harness (P/N 0702-014-021C). This wiring harness has an 8-pin connector with multi- colored wires.
  • Page 124 10. Using a 3/8” socket, remove both Hex Nuts (P/N 0015-004-000) (AL) and both Flat Washers (P/N 0011-512-000) (AK). 11. Remove the Docker Isolation Transformer (P/N 0702-014-520) (AM) and set aside. Note: Once the Docker Isolation Transformer (P/N 0702-014-520) (AM), is reinstalled, the proper electrical safety tests must be performed before placing docking station back in service.
  • Page 125 Water Inlet Assembly P/N 0702-014-400Q 1. Unplug the power connector labeled Water Inlet, from Water Valve/ Offload Pump/ Soap Pump Wire Harness (P/N 0702-014-021E). 2. Using an adjustable wrench, remove the fresh water hose connected to the Water Inlet Assembly (P/N 0702-014-400) (AF) from the bottom of the assembly. 3.

  • Page 126: Docker Power Coupler Pcba P/N 0702-014-510

    Docker Power Coupler PCBA P/N 0702-014-510Q 1. Disconnect connector labeled IR Board from Power Coupler Wire Harness (P/N 0702- 014-021B) at J3 on Docker Power Coupler PCBA (P/N 0702-014-510) (H). 2. Disconnect connector labeled Coupling Motor Wire Harness (P/N 0702-014-021A) at J1 on Docker Power Coupler PCBA (P/N 0702-014-510) (H).
  • Page 127 Docker Main Controller PCBA P/N 0702-014-500Q 1. Remove two Socket Head Cap Screws (P/N 0004-529-000) (E) using a 7/64” Allen Wrench. 2. Remove Electronics Shield (P/N 0702-014-016) (F) to gain access to the Docker Main Controller PCBA (P/N 0702-0104-500Q) (D) 3-21 Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev.
  • Page 128 3. Disconnect connections from J3, J4, J7, J8, J9, J10, & J12 shown below from the Docker Main Controller PCBA (P/N 0702-014-500Q). 4. Remove two Socket Head Cap Screws (P/N 0004-529-000) (E) using 7/64” Allen Wrench and remove Docker Main Controller PCBA (P/N 0702-014-500Q) (D) from Docker chassis.
  • Page 129 Power Switch P/N 0700-001-412 Note: Ensure that connections to the power switch are connected in the manner below as improper connection can cause damage to equipment as well as harm to technician. 1. Unplug the connections at each of the four prongs on the back of the Power Switch (P/N 0700-001-412) (AC).
  • Page 130 2. Using a 7/64” Allen Wrench, remove both Socket Head Cap Screws (P/N 0004-529- 000) (E). 3. Remove the Power Switch Splash Cover (P/N 0700-001-409) (AD) and set aside. 4. Remove Power Switch (P/N 0700-001-412) (AC) by depressing tabs on the rear top and bottom and push forward.

  • Page 131: Power Plug Module P/N 0702-014-019

    Power Plug Module P/N 0702-014-019 1. Unplug the electrical connections from the Power Plug Module (P/N 0702-014-019) (T). The diagram below shows a rear view of how the wiring is connected with the Power Plug Module (P/N 0702-014-019) (T) removed from the chassis. 2.
  • Page 132 Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev. C Effective Date: Dec 16, 2014 3:43:21 PM...

  • Page 133: Chapter 4 - Troubleshooting

    Chapter 4 – Troubleshooting 2014/12 0702-002-619 Rev C www.stryker.com Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev. C Effective Date: Dec 16, 2014 3:43:21 PM...
  • Page 134 Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev. C Effective Date: Dec 16, 2014 3:43:21 PM...

  • Page 135: Troubleshooting Overview

    Troubleshooting Overview Troubleshooting the Neptune Ultra system is accomplished by using the half split method. The half split or half split bracketing method of troubleshooting divides the suspected faulty circuitry in half, and begins the diagnosis in the center. If the input is good and the output is bad, then the device is considered faulty and should be replaced.
  • Page 136 The point in the circuitry that was found faulty now becomes the right portion of the half split. Figure 2 shows how the bracket is moved left (towards the source) for our next troubleshooting check. Input Device Output Previous Check Control Power Distribution IV Pole...
  • Page 137 The input to the power distribution board is the control signal from the main control board (in the UIP). Again, the technician will not be able to verify these inputs at the backplane of this assembly. Instead we can proceed directly to the main control board to verify the inputs from the membrane switch and the control signal output to the power distribution board.
  • Page 138 faulty and not sending the signal to the power distribution board, or the power distribution board is faulty and it is not generating the required 12 volts to engage the IV pole motor. In either case the faulty circuit board should be replaced. (good input, no output) To determine which circuit board has failed, the technician should remove the output connector on the main control board and check the output while pressing the IV pole up button.

  • Page 139: Rover System Block Diagrams - Ultra Rover

    Rover System Block Diagrams – Ultra Rover Vacuum System Although the Vacuum Pump is the source, it is drawing air in rather than exhausting. Just as in the troubleshooting example, a bad check at any point still requires a move towards the source.

  • Page 140: Fresh Water System

    Fresh Water System The fresh water system is used at two different times. During operation, the small tank can be emptied into the large tank after it is full. This would leave the Small Canister completely empty and unable to be used again. To prepare the Small Canister for use, we restore the prefill amount to the Small Canister.

  • Page 141: Waste System

    Waste System The waste system is vertically aligned. Surgical fluid enters both canisters through either a single-port or four-port manifold. Fluid from the Small Canister empties into the Large Canister via a quarter turn drain valve. The Large Canister is tapered at the bottom to allow connection directly to the waste coupler without any tubing needed.

  • Page 142: Docking Station Block Diagram

    Docking Station Block Diagram To External From Water Drain Source Fresh Water Waste Fitting Fitting Backflow Fitting Backflow +120 VAC Solenoid Offload +120 VAC Pump Check Valve +120 VAC Soap Detergent Detergent Inlet Bottle Pump Fresh Water Actuator Waste Coupler Assembly Coupler Docking Station...

  • Page 143: System Troubleshooting Chart

    System Troubleshooting Chart Main Control Board Measurement Black Unit of Component Reading State Location Lead Lead Measure Pin 1 Rover power on, system idle J7 on Board Pin 7 Pin 2 Rover power on, system idle Pin 3 Rover power on, system idle Pin 2 Rover power on, system idle Pin 3...
  • Page 144 Main Control Board Measurement Black Unit of Component Reading State Location Lead Lead Measure Connector removed, while Pin 2 pressing button A Connector removed, while Pin 3 pressing button B Connector removed, while Pin 4 pressing button C Connector removed, while Pin 5 pressing button D Connector removed, while...

  • Page 145: Ac Power Board, Volume Display Board, & Tank Valve Motor

    AC Power Board, Volume Display Board, & Tank Valve Motor Measurement Black Unit of Component Reading State Location Lead Lead Measure AC power board removed, Rover J2 on Backplane Pin 12 Pin 1 power on, system idle Fuse Fuse F3 on Board Fuse removed, Rover power off AC Power Board Fuse...

  • Page 146: Pole, Fluid Diverter, Power Coupler, Prefill Pump, & Canister Calibration Board

    IV Pole, Fluid Diverter, Power Coupler, Prefill Pump, & Canister Calibration Board Measurement Black Unit of Component Reading State Location Lead Lead Measure J1 - Motor Side Pin 1, Pin 2, While pressing IV pole up, power (IV Pole Motor) Black on (0v when pole stops at top) IV Pole...

  • Page 147: System Settings Menu Overview

    System Settings Menu Overview The system settings menu allows the operator (the O.R. staff) to adjust the settings and indicators for the Neptune 2. The options in this menu only adjust operational settings such as fluid and suction units of measure, display brightness, and display contrast. While the operator will make most of these adjustments, the technician can certainly adjust these values if requested.
  • Page 148 3. From the system setup screen, push the buttons next to the arrow icons (on the left side) to highlight the appropriate system setting. 4. From the system setting screen, push the buttons next to the arrow icons to highlight or adjust the appropriate setting option. See the System Setting Options in the table below for available settings.

  • Page 149: System Setting Options

    System Setting Options SETTINGS OPTIONS FACTORY DEFAULT Volume Display Units mL [milliliter] L [liter] cc [cubic centimeters] Volume Display Bright 0 - 100% Fluid Audible Indicators 4-liter canister 600 mL (remaining capacity) 20-liter canister 2000 mL (remaining capacity) Vacuum Display Units in-Hg [inches of mercury] in-Hg mm-Hg [millimeters of mercury]...

  • Page 150: Technician Menu Overview

    This menu is only accessible by the technician and should not be shared with anyone who has not been authorized by Stryker. Also note that the Technician Menu can be accessed at the Docker as well as away from the Docker. Each option is illustrated below.

  • Page 151: To Access The Technician Menu (Away From The Docker)

    To Access the Technician Menu (Away from the Docker) 1. Follow the instructions to access the system settings menu. 2. To access the technician menu from the system settings menu, hold down the Vacuum System power button, then press and release the IV Pole UP button, and finally press and release the IV Pole DOWN button .

  • Page 152: To Access The Technician Menu (At The Docker)

    4. Push the button next to the OK icon to select the appropriate technician menu option. Push the button next to the icon to return to the system settings menu. 5. Once the desired selection has been made the technician can access the various sub-menus within the technician menu.
  • Page 153 2. After the system is ready, you will hear the Couplings extending. Once the screen below appears, select icon to end the Docking process. PRESS THE ESC SOFT KEY TO END DOCKING CYCLE 3. After the soft key has been pressed, you should hear the couplings retracting. After the couplings have retracted, you should see the screen below.
  • Page 154 4. Press and Hold Vacuum System soft key and press “Up” arrow and “Down” arrow to enter “Tech Mode” 5. Once in “Tech Mode” all options below will be available. Technician Mode Options: Technician Menu Main Screen – Top of Menu Technician Menu Main Screen –...
  • Page 155 Technician Menu Software Revision Screen Technician Menu Docking Menu Screen Technician Menu Docking Odometer Screen 4-21 Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev. C Effective Date: Dec 16, 2014 3:43:21 PM...
  • Page 156 Technician Menu Docking Control Screen – Top of Menu Technician Menu Docking Control Screen – Bottom of Menu Technician Menu Level Sensor Screen 4-22 Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev. C Effective Date: Dec 16, 2014 3:43:21 PM...
  • Page 157 Technician Menu Level Sensor Data Screen Technician Menu Float Calibration Screen Technician Menu Vacuum Screen 4-23 Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev. C Effective Date: Dec 16, 2014 3:43:21 PM...
  • Page 158 Technician Menu Vacuum Regulator Screen Technician Menu Vacuum Sensor Screen Technician Menu Diagnostics Screen 4-24 Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev. C Effective Date: Dec 16, 2014 3:43:21 PM...

  • Page 159: Neptune 2 Error Messages

    Neptune 2 Error Messages If a problem exists with the Neptune® Ultra Waste Management System, the user will be given an error code that corresponds to an identifiable issue. Each error code will be displayed via the User Interface Panel (UIP). The Error Codes in the Neptune Ultra Waste Management System are categorized into 17 different groups starting...
  • Page 160 How to Use Error Message Table: Stop Prevent Current Display System Number Error Conditions Rover Docking to User Cycle Gradient fetch error reported from Gradient level sensor FPGA, or timeout LEVEL fetch trying get good response to read error gradient packet from level sensor FPGA Under prefill...
  • Page 161 Note: When multiple error codes are displayed, use the table to determine which of the codes are major or minor codes by asking these 3 questions: DOES THE ERROR PREVENT ROVER USE, STOP CURRENT DOCKING CYCLE AND DISPLAY TO THE USER. If all 3 answers are “Yes,” the code would be considered major and likely caused the others.
  • Page 162 Stop Current System Number Error Conditions Prevent Rover Use Display to User Docking Cycle Reset line switch not activated on power distribution board. Determined by holding Power Distribution reset SYSTEM reset line low and attempting to communicate with a micro on the board. Should not switch get a response.
  • Page 163 EDMS Mini Stamp Rev SYSTEM Mini Stamp software does not match rev of stored SUBA file Mismatch Small Potentiometer out of SYSTEM Voltage reading from small potentiometer out of expected range range Large Potentiometer out of SYSTEM Voltage reading from large potentiometer out of expected range range RMC EEPROM checksum Calculated checksum did not match read checksum when reading the Rover Controller...
  • Page 164 NO response from UART communication within variable timeout period from power COMM UART timeout error distribution board. COMM TWI port expander error Failed read of port expander COMM TWI MAIN eeprom error NACK or Timeout communicating with Rover control board EEPROM COMM TWI timeout Timeout during TWI write or read...
  • Page 165 DOCKING Prefill error - large tank Prefill level in large tank not reached after retries, (float check?) Extend / Retract Sensor DOCKING Both Extend and retract sensors are triggered simultaneously Error DOCKING Coupling Door Sensor Error Coupling Door sensor not triggered when Coupling Extend sensor is triggered Stepper Motor - Open DOCKING Stepper motor will not accept current from control hardware...
  • Page 166 Stop Current System Number Error Conditions Prevent Rover Use Display to User Docking Cycle EMPTY TANK Prefill timeout Timeout (1 min) prefilling during tank dump EMPTY TANK Prefill Empty 4th tank dump attempted before dock FILTER HEPA Filter Life HEPA Filter life reached FILTER Smoke Filter Life Smoke Filter life reached...
  • Page 167 LEVEL SCAN Missing all magnets 100% All magnets missing 100% of the time reported from level sensor FPGA LEVEL SCAN Missing all magnets 5-128 All magnets missing 5-128 out of 128 reported from level sensor FPGA Stop Current System Number Error Conditions Prevent Rover Use...
  • Page 168 Smoke Controller 50/60 Hz Cannot determine whether AC mains is 50 or 60 Hz - will be set when on power SMOKE 10.1 Detection Error coupler SMOKE 10.2 No smoke sensor detected Set this error if running with no sensor present. VOL DISPLAY 11.0 Volume display comm error...
  • Page 169 VACUUM - LARGE - 13.0 UART Error Vacuum controller communication lost VACUUM - LARGE - Primary Vac Sensor out of 13.1 A/D output is 0 range low VACUUM - LARGE - Primary Vac Sensor out of 13.2 A/D output is FFFF range high VACUUM - LARGE - Secondary Vac Sensor out...
  • Page 170 VACUUM - LARGE - 14.1 Regulator Init span low Too few encoder ticks between hard stops. Hard stops were identified improperly VACUUM - LARGE - 14.2 Open motor control circuit Motor cannot be powered VACUUM - LARGE - 14.3 Stalled regulator motor Stalled regulator motor VACUUM - LARGE - 14.4...
  • Page 171 POWER COUPLER 17.2 Power Coupler - Locked Out Power coupler has shut down due to excessive I Limit POWER COUPLER 17.3 Power Coupler - I Limit Power coupler limited the current 4-37 Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev. C Effective Date: Dec 16, 2014 3:43:21 PM...

  • Page 172: Chapter 5 - Technical Procedures

    Chapter 5 – Technical Procedures 2014/12 0702-002-619 Rev C www.stryker.com Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev. C Effective Date: Dec 16, 2014 3:43:21 PM...

  • Page 173: Technical Procedures Overview

    Technical Procedures Overview The technical procedures section guides the technician by using a step-by-step process. This section details the procedures necessary to perform specific maintenance for the system, such as priming the Docker detergent pump and reprogramming software. Check the table of contents for a complete list of procedures. Procedure 5.0 –...
  • Page 174 3. Press the soft key next to the icon to return to the User Screen. 4. Press the soft key next to the error log icon to display the error log. Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev. C Effective Date: Dec 16, 2014 3:43:21 PM...
  • Page 175 5. Press and hold the volume reset soft key for at least 3 seconds to clear the error log. All the errors may not clear and that’s ok. 6. Press the soft key next to the icon to return to the “User Screen”. 7.

  • Page 176: Procedure 5.1 - Priming The Detergent Pump

    Procedure 5.1 – Priming the Detergent Pump This procedure is to be used when installing a new detergent pump (P/N 0702-014-380) during a repair, or when an existing detergent pump is not functioning properly. It is important to note that the Rover will be powered off when docking the unit. In order to perform the following procedure the technician will be required to access the technician menu while docked.
  • Page 177 screen below appears, select icon to end the Docking process. PRESS THE ESC SOFT KEY TO END DOCKING CYCLE c. After the soft key has been pressed, you should hear the couplings retracting. After the couplings have retracted, you should see the screen below.
  • Page 178 e. Once the technician menu is displayed, push the button next to the arrow icon (on the left side) to highlight the DOCKING option. Then press the button next to the OK icon to select the docking menu. f. Next, push the button next to the arrow icon (on the left side) to highlight the CONTROL option.
  • Page 179 g. In the DOCKING CONTROL menu, the OK button is used to cycle through the different options.* For instance, when OFFLOAD is highlighted, pressing OK will cycle between on and off. Continue to use the arrow buttons to highlight each option below in the table to prime the Detergent Pump starting with Step 1. Select Option Change To Step...

  • Page 180: Procedure 5.2 - Manually Filling The Detergent Tube

    Procedure 5.2 – Manually Filling the Detergent Tube This procedure is only used when procedure 5.1 failed to properly prime the detergent pump. It is possible that the pump may not draw detergent from the bottle, but will prime correctly if the inlet tube is manually filled with detergent. The technician should obtain a syringe from the facility to properly complete this procedure.

  • Page 181: Procedure 5.3 - Reprogramming Rover Software

    Procedure 5.3 – Reprogramming Rover Software There are two options to choose from within the REPROGRAM menu. ALTHOUGH REPROGRAMMING THE MAIN BOARD IS AN OPTION, IT IS NOT USABLE IN THE FIELD. The technician can select EEPROM to reset all of the stored values or PD to reprogram the power distribution board.
  • Page 182 3. From the technician menu, push the buttons next to the arrow icons (on the left side) to highlight the REPROGRAMMING menu. 4. Push the button next to the OK icon to select the desired REPROGRAMMING menu option. Push the button next to the ESC icon to return to the previous menu.
  • Page 183 5a. RESET EEPROM Choosing this option will reset all of the values that are stored on the EEPROM. After selecting RESET EEPROM, the system will display a warning to indicate that the options will be erased. The values that will be restored to system defaults are: 1.

  • Page 184: Procedure 5.4 - Performing The Canister Calibration

    Procedure 5.4 – Performing the Canister Calibration Note: Due to a software change, the screens below will be displayed to remind user to ensure the unit is used properly for patient safety! Differences you will see with the new Main Control Board during reprogramming: At boot up the warning screen above will appear.
  • Page 185 The canister calibration must be performed when certain volume sensing components are replaced. These components include the Main Controller Circuit Board (P/N 0702- 001-800Q) and Float Sensors (P/N 0700-001-155). The technician will need an accurate device capable of measuring 1 liter of fluid. A suitable beaker is listed in Appendicies: List of Materials.
  • Page 186 3. After the system is ready, you will hear the Couplings extending. Once the screen below appears, select icon to end the Docking process. PRESS THE ESC SOFT KEY TO END DOCKING CYCLE 4. After the soft key has been pressed, you should hear the couplings retracting. After the couplings have retracted, you should see the screen below.
  • Page 187 5. Press and Hold Vacuum System soft key and press “Up” arrow and “Down” arrow to enter “Tech Mode” 6. Once the technician menu is displayed, push the button next to the arrow icon (on the left side) to highlight the DOCKING option. Then press the button next to the OK icon to select the docking menu.
  • Page 188 7. Next, push the button next to the arrow icon (on the left side) to highlight the CONTROL option. Then press the button next to the OK icon to select the docking menu. 8. In the DOCKING CONTROL menu, the OK button is used to cycle through the different options.* For instance, when OFFLOAD is highlighted, pressing OK will cycle between on and off.* Continue to use the arrow buttons to highlight the options below, and the ok button to select in order to complete the required steps...
  • Page 189 9. Remove the Rover from the Docking Station and plug into an AC wall outlet. Note: It is normal for the system to have the errors below at this time, as there is no prefill. 10. To access the Technician Menu from the ERROR screen above, hold down the Vacuum System Power Button, then press and release the IV Pole Up Button, and finally press and release the IV Pole Down Button.
  • Page 190 13. Next, push the button next to the icon to display the Error Log. 14. Depress the Volume Reset Button to clear the error log screen long enough to allow the Vacuum Pump to turn on. This should take no longer than 3- 4 seconds.
  • Page 191 22. Press the soft key next to the error log Icon to display the error log. 23. To access the technician menu from the ERROR screen above, hold down the vacuum system power button, then press and release the IV pole up button, and finally press and release the IV pole down button.
  • Page 192 24. Once the technician menu is displayed, push the button next to the arrow icon (on the left side) to highlight the LEVEL SENSOR option. Then press the button next to the OK icon to select the docking menu. 25. Next, select the CALIBRATE FLOAT option from the calibration menu. 26.
  • Page 193 27. Using the buttons next to the arrow icons on the left, enter the recorded value from step 16 or 18 that was suctioned in to the canister. DOCKING 1002 ml PRESS OK TO CALIBRATE USE ARROWS TO ADJUST VOLUME 28.

  • Page 194: Procedure 5.5 - Testing

    Procedure 5.5 – Testing The testing listed in this section is performed after every service call, whether the maintenance action is a repair or scheduled preventive maintenance. The testing includes both electrical testing as well as a functional check. The Rover and Docker testing is completed in two stages.
  • Page 195 Earth Leakage Current Test (Covers Removed) 1. Plug the Rover into the safety analyzer. 2. Turn on the Smoke Evacuator and set to100%. Turn on the Vacuum pump and set the Vacuum Control (for the Small and Large Canister) and set both to 0%. NOTE: To ensure that the measurement is taken with all functions at maximum, the technician will need to measure and record the values in step 5 - while performing step 4.
  • Page 196 6. Measure and record the patient leakage in all combinations listed in the table below. Analyzer Settings Leakage Current Limit Polarity Neutral Normal Closed < 10 uA Reverse Closed < 10 uA Normal Open < 50 uA Reverse Open < 50 uA 5-24 Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev.
  • Page 197 Hi-Pot Test (Covers Installed) The technician will change three functions of the hi-pot tester to set up for the test: voltage, trip current, and dwell time. To configure the hi-pot tester, press the SET button to select either VOLTAGE, CURRENT, or DWELL. (When the correct setting is selected, the corresponding LED will blink on the face of the hi-pot tester.) Use the up and down arrows to adjust for the proper value.
  • Page 198 6. Touch the high voltage lead (red, pen-like attachment) to the shorted live and neutral terminals, ensuring not to touch the ground pin. 7. Press the TEST button. The test is passed when a single short beep is heard. If pressing the test button yields the same results as in step 3 (continuous beep and audible alarm) the Rover has failed.
  • Page 199 Rover Functional Test Vacuum Function 1. Ensure the Rover is plugged in and turned on. 2. Insert a Manifold (with all ports closed) into the Large Canister Manifold Receptacle. 3. Turn on the Vacuum Pump (Vacuum Subsystem ON button) 4. Turn the Large Canister Control Knob to 100% and ensure the set point reads 480mm/Hg.
  • Page 200 Rover Label/ Software Visual Inspection WARNING: To ensure patient safety is implemented by the user, there are several labels that must be applied to the Rover and a Software upgrade must be performed. Ensure that each and every label shown below is applied to the unit. Also, ensure the software screens below appear on the unit before returning to service.
  • Page 201 Label Changes: Neptune Warning Flag (P/N 0702-001-762) Flag should rest Flag should rest Flag should rest between two IV between two IV between two IV Pole Grommets. Pole Grommets. Pole Grommets. Chest Tube Warning Label (P/N 0702-001- 705) 5-29 Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev.
  • Page 202 5-30 Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev. C Effective Date: Dec 16, 2014 3:43:21 PM...
  • Page 203 NOTE: Label on International units only! NOTE: Label on New Build units only! 5-31 Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev. C Effective Date: Dec 16, 2014 3:43:21 PM...
  • Page 204 Neptune Docker Testing Requirements (P/N 0702-014-000) Wire Integrity Test (Covers Removed) 1. Ensure Mains Wiring (blue and brown wires) inside the chassis are secure and not touching any components on the circuit boards. 2. Verify wires are secured in a manner to prevent chafing. Functional Test / Amp Draw Test (Covers Removed) 1.
  • Page 205 Hi-Pot Test (Covers Installed) The technician will change three functions of the hi-pot tester to set up for the test: voltage, trip current, and dwell time. To configure the hi-pot tester, press the SET button to select either VOLTAGE, CURRENT, or DWELL. (When the correct setting is selected, the corresponding LED will blink on the face of the hi-pot tester.) Use the up and down arrows to adjust for the proper value.
  • Page 206 6. Touch the high voltage lead (red, pen-like attachment) to the shorted live and neutral terminals, ensuring not to touch the ground pin. 7. Press the TEST button. The test is passed when a single short beep is heard. If pressing the test button yields the same results as in step 3 (continuous beep and audible alarm) the Docker has failed.

  • Page 207: Procedure 5.6 - Clearing A Clog In The Small Canister

    Vacuum System power button, then press and release the IV Pole UP button, and then press and release the IV Pole DOWN button.. 2014/12 0702-002-619 Rev C www.stryker.com Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev. C Effective Date: Dec 16, 2014 3:43:21 PM...
  • Page 208 2. Once the technician menu is displayed, push the button next to the arrow icon (on the left side) to highlight the DOCKING option. Then press the button next to the OK icon to select the docking menu. 3. Next, push the button next to the arrow icon (on the left side) to highlight the CONTROL option.
  • Page 209 4. In the DOCKING CONTROL menu, the OK button is used to cycle through the different options.* For instance, when OFFLOAD is highlighted, pressing OK will cycle between on and off.* Continue to use the arrow buttons to highlight the options below, and the ok button to select in order to complete the required steps in table below: Select Option Change To...
  • Page 210 6. On the user interface panel, adjust the suction in both canisters to 100% and press the vacuum system power icon. The suction display should be approximately 480 mm/Hg. 7. Press the empty tank button on the user interface panel to empty the contents of the Small Canister into the Large Canister.
  • Page 211 9. At this point, the drain valve will open and the fluid from the Small Canister should empty into the Large Canister. Verify that the fluid in the Small Canister is now empty. 10. Turn off the Rover power switch and dock the Rover. Verify that the clog is no longer present and there are no errors remaining in the system.

  • Page 212: Procedure 5.7 - Finding A Missing Magnet

    Procedure 5.7 – Finding a Missing Magnet Overview The volume sensing system in the Rover is comprised of a single transducer rod used for both canisters, and a float magnet and reference magnet for each canister. The reference magnets are fixed at the bottom of both the Large and Small Canisters, and the float sensors indicate the present fluid level.
  • Page 213 Once a response comes back, that value is displayed in the level sensor data screen. The value will be a hexadecimal figure representing the physical location of each magnet. (See Figure 2) The first value will be received from the small tank’s float sensor, since it is the closest to the top of the transducer rod.
  • Page 214 LEVEL SENSOR DATA LEVEL SENSOR DATA FLOAT - 15 – 38 FLOAT 1F341 3CF40 - 1A – 41 192B8 00000 DIFF DIFF 06089 3CF40 VOLUME VOLUME 00445 20000 Figure 3. Expected Value Range for Magnets Figure 4. Magnet Failed Figure 5 shows the decimal equivalents for hexadecimal values. The technician only needs to verify that the magnet is within range of the expected value.
  • Page 215 By looking at figure 6 we see that the original value for the Large Canister’s reference magnet is 3CF40. (This is also reference [E] ) LEVEL SENSOR DATA FLOAT 1F341 35D40 192B8 3CF40 DIFF 06089 07200 VOLUME 00445 01071 Original Value For The Large Tank Reference Magnet If the float sensor in the large tank malfunctions, it will not send a response to the transducer rod.
  • Page 216 In this case, the missing magnet is the large tank’s float sensor because that position is displaying a value that is out of range. The technician should replace the large tank’s float sensor and verify that the readings are correct. In the event that more than one magnet has failed, the technician would find the first position that is out of range and replace it before proceeding.
  • Page 217 Procedure 1. Follow the instructions to access the system settings menu. 2. To access the technician menu from the system settings menu, hold down the Vacuum System power button, then press and release the IV Pole UP button, and finally press and release the IV Pole DOWN button. 3.
  • Page 218 4. Next, push the buttons next to the arrow icons (on the left side) to highlight the LEVEL DATA menu and press OK to display the level data screen. 5. The level sensor data screen will display “APP” centered on the far right hand portion of the screen.
  • Page 219 7. Determine which value is not in the correct range as discussed in the overview. 8. Turn off power switch, unplug the Rover and replace the faulty component. 5-47 Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev. C Effective Date: Dec 16, 2014 3:43:21 PM...

  • Page 220: Procedure 5.8 - Manually Raising & Lowering Docker Couplers

    Procedure 5.8 – Manually Raising & Lowering Docker Couplers 1. Using a 3/16” Allen Wrench, remove four Socket Head Cap Screws (P/N 0004- 638-000). Make sure to remove the Electronic Ports Cover (P/N 0702-014-027) (BH) before removing top cover in the next step. 2.
  • Page 221 3. Remove two Socket Head Cap Screws (P/N 0004-529-000) (E) using a ¼" Allen Wrench. 4. Remove Electronics Shield (P/N 0702-014-016) (F) to gain access to the Docker Main Controller PCBA (P/N 0702-0104-500) (D) 5-49 Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev.
  • Page 222 5. Hold the Actuator Cover in the open position. Make sure it is fully opened to allow sufficient clearance for the couplers to extend without hitting the top of the cover. CTUATOR OVER OVER 6. Switches S4 and S5 are located in the upper left hand corner of the circuit board. Press and hold S4 (on the right) to extend the couplers.
  • Page 223 7. Release the extend switch S4 when the couplers have fully extended and the Extended Led is illuminated. OUPLERS ULLY XTENDED 5-51 Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev. C Effective Date: Dec 16, 2014 3:43:21 PM...

  • Page 224: Procedure 5.9 - Preventive Maintenance

    Procedure 5.9 – Preventive Maintenance The preventive maintenance for the Neptune 2 Waste Management System includes electrical safety testing and functional testing performed in procedure 5.5 Testing, as well as additional checks and cleaning. 1. First, both Canisters must be completely empty before starting this procedure. The Canisters can be emptied by following the steps below: To Access the Technician Menu (at the Docker) 2.
  • Page 225 3. After the system is ready, you will hear the Couplings extending. Once the screen below appears, select icon to end the Docking process. PRESS THE ESC SOFT KEY TO END DOCKING CYCLE 4. After the soft key has been pressed, you should hear the couplings retracting. After the couplings have retracted, you should see the screen below.
  • Page 226 5. Press and Hold Vacuum System soft key and press “Up” arrow and “Down” arrow to enter “Tech Mode” 6. Once the technician menu is displayed, push the button next to the arrow icon (on the left side) to highlight the DOCKING option. Then press the button next to the OK icon to select the docking menu.
  • Page 227 7. Next, push the button next to the arrow icon (on the left side) to highlight the CONTROL option. Then press the button next to the OK icon to select the docking menu. 8. In the DOCKING CONTROL menu, the OK button is used to cycle through the different options.* For instance, when OFFLOAD is highlighted, pressing OK will cycle between on and off.
  • Page 228 Neptune Rover PM (P/N 0702-001-000) 1. Plug in unit and turn on Main Power Switch. Note any errors present in the system and then clear them. 2. To remove the Front Cover, slide IV Pole Grommet (P/N 0702-001-536) (P) up on IV Pole enough to clear both panels in preparation for removal.
  • Page 229 4. Remove Front Cover Assembly (P/N 0702-001-070) (CH) and place aside. 5-57 Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev. C Effective Date: Dec 16, 2014 3:43:21 PM...
  • Page 230 Note: When reinstalling the FRONT COVER ASSEMBLY, make sure that the manifold receptacle opening is lined up properly. Failure to do so may cause the GREY MANIFOLD BOOT to come loose. 5-58 Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev. C Effective Date: Dec 16, 2014 3:43:21 PM...
  • Page 231 Note: Before removing the REAR PANEL ASSEMBLY, remove the Hepa Filter Door Assembly (P/N 0702-001-050) (BL) by pulling out. Remove the Fluid Suction Hepa Filter (P/N 0702-034-000) (BJ) and discard per the hospital’s Biomedical Waste disposal procedures. Also, if installed, remove the Smoke Evacuator ULPA Filter (P/N 0702-040-000).
  • Page 232 Note: Before removing the REAR PANEL ASSEMBLY, if present, remove the House Suction Port Boot (P/N 0702-001-024) (CL) by removing the two Button Head Cap Screws (P/N 0004-651-000) (CE) using 3/16” Allen Wrench or equivalent. 5-60 Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev.
  • Page 233 6. Using a 3/16” Allen Wrench or equivalent, remove six Button Head Cap Screws (P/N 0004-651-000) (CE) from the Rear Panel Assembly (P/N 0702-001-060) (Bk). 7. Remove Rear Panel Assembly (P/N 0702-001-060) (BK) and place aside. 5-61 Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev.
  • Page 234 Note: The REAR PANEL ASSEMBLY must be removed before the Lower Panel Assembly (P/N 0702-001-030) can be removed. 8. Remove the 4 Button Head Cap Screws (P/N 0004-651-000) (CE) from Lower Panel Assembly (P/N 0702-001-030) (BH). 9. Remove Lower Panel Assembly (P/N 0702-001-030) (BH) and place aside. 5-62 Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev.
  • Page 235 Note: The FRONT COVER ASSEMBLY should be removed before the Left Bumper Assembly (P/N 0702-001-940) or Right Bumper Assembly (P/N 0702-001-950) is removed. 10. Remove the Button Head Cap Screws (P/N 0004-651-000) (CE) from the Left Bumper Assembly (P/N 0702-001-940) (BC) and Right Bumper Assembly (0702-001- 950) (BD).
  • Page 236 15. Check the alignment of the v-clamps on the large and Small Canister. Ensure that the clamp is secured properly and that it is turned to the 10 o’clock position. (when looking down on the canister cap, the IV pole would be considered 9 o’clock) 16.
  • Page 237 19. Disconnect the grey cable labeled LEVEL SENSOR from the Fluid Level Transducer (P/N 0702-001-880). 20. Disengage the two Coupling Clips (P/N 0702-001-204) (J) on Small Canister Cap Assembly (P/N 0702-001-200) and remove ELBOW from ports marked VACUUM PORT and SPRINKLER PORT from the SMALL CANISTER CAP ASSEMBLY. 21.
  • Page 238 23. Remove the grey cable labeled SMALL CANISTER PCBA from the connector on the Canister Calibration PCBA (P/N 0702-001-803) behind Canister. 24. Carefully unthread and remove the Fluid Level Transducer (P/N 0702-001-880)(AN) from the Small Canister Cap Assembly (P/N 702-1-200). 5-66 Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev.
  • Page 239 Note: Be especially careful when reinstalling the FLUID LEVEL TRANSDUCER. There are two compartmented sides at the opening in the bottom of the LARGE CANISTER ASSEMBLY. The TRANSDUCER must be routed through the small opening. The REFERENCE MAGNET for the volume sensing subsystem is adjacent to the small opening.
  • Page 240 25. Remove the Small V-Clamp (P/N 702-001-304) (AR) that holds the Small Canister Cap Assembly (P/N 702-1-200) (AM) to the Small Canister Assembly (P/N 702-001- 300) (AK) and set the V-Clamp aside. 26. Remove the SMALL CANISTER CAP ASSEMBLY from the SMALL CANISTER ASSEMBLY and set aside.
  • Page 241 27. Remove the four Socket Head Cap Screws (P/N 0004-645-000) (BT) that secure the SMALL CANISTER ASSEMBLY to the LARGE CANISTER CAP ASSEMBLY using a 3/16” Allen Wrench or equivalent. 28. Carefully lift the Small Canister Assembly (P/N 702-1-300) (AK) out of the LARGE CANISTER CAP ASSEMBLY and set aside.
  • Page 242 30. Clean out the Small Canister being careful not to damage the Float Sensor inside. Clean out the Large Canister while it is still attached to the Rover Chassis being careful not to damage the Float Sensor inside. 31. Remove the fresh water and suction fittings on both canister caps and replace the o- rings for each fitting.
  • Page 243 34. Reassemble the unit. 35. Complete the Rover testing requirements in procedure 5.5 Testing. (Final testing will require the technician to reinstall the Front Cover, Rear Panel, and Lower Panel.) 36. Observe and record the offload rate for the Rover. This is accomplished by filling the unit with 8 liters of water in dock control and recording the amount of time (in seconds) required to empty the fluid.

  • Page 244: Procedure 5.10 - Cleaning The Fluid Collection Canisters

    Procedure 5.10 – Cleaning the Fluid Collection Canisters The cleaning should be performed as close to the Docking Station as possible. The technician will be required to manually dock the Rover using technician mode to drain fluid from the Rover during the cleaning procedure. 1.
  • Page 245 3. After the system is ready, you will hear the Couplings extending. Once the screen below appears, select icon to end the Docking process. PRESS THE ESC SOFT KEY TO END DOCKING CYCLE 4. After the soft key has been pressed, you should hear the couplings retracting. After the couplings have retracted, you should see the screen below.
  • Page 246 5. Press and Hold Vacuum System soft key and press “Up” arrow and “Down” arrow to enter “Tech Mode” 10. Once the technician menu is displayed, push the button next to the arrow icon (on the left side) to highlight the DOCKING option. Then press the button next to the OK icon to select the docking menu.
  • Page 247 11. Next, push the button next to the arrow icon (on the left side) to highlight the CONTROL option. Then press the button next to the OK icon to select the docking menu. 12. In the DOCKING CONTROL menu, the OK button is used to cycle through the different options.* For instance, when OFFLOAD is highlighted, pressing OK will cycle between on and off.
  • Page 248 Neptune Rover Cleaning (P/N 0702-001-000) 1. To remove the Front Cover, slide IV Pole Grommet (P/N 0702-001-536) (P) up on IV Pole enough to clear both panels in preparation for removal. 2. Remove the two Strikeplates (P/N 0702-001-323) (BN) on the bottom of the FRONT COVER ASSEMBLY using 3/16”...
  • Page 249 4. Remove Front Cover Assembly (P/N 0702-001-070) (CH) and place aside. 5-77 Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev. C Effective Date: Dec 16, 2014 3:43:21 PM...
  • Page 250 Note: When reinstalling the FRONT COVER ASSEMBLY, make sure that the manifold receptacle opening is lined up properly. Failure to do so may cause the GREY MANIFOLD BOOT to come loose. 5-78 Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev. C Effective Date: Dec 16, 2014 3:43:21 PM...
  • Page 251 Note: Before removing the REAR PANEL ASSEMBLY, remove the Hepa Filter Door Assembly (P/N 0702-001-050) (BL) by pulling out. Remove the Fluid Suction Hepa Filter (P/N 0702-034-000) (BJ). Also, if installed, remove the Smoke Evacuator ULPA Filter (P/N 0702-040-000). 5-79 Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev.
  • Page 252 Note: Before removing the REAR PANEL ASSEMBLY, if present, remove the House Suction Port Boot (P/N 0702-001-024) (CL) by removing the two Button Head Cap Screws (P/N 0004-651-000) (CE) using 3/16” Allen Wrench or equivalent. 5-80 Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev.
  • Page 253 6. Using a 3/16” Allen Wrench or equivalent, remove six Button Head Cap Screws (P/N 0004-651-000) (CE) from the Rear Panel Assembly (P/N 0702-001-060) (Bk). 7. Remove Rear Panel Assembly (P/N 0702-001-060) (BK) and place aside. 5-81 Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev.
  • Page 254 Note: The REAR PANEL ASSEMBLY must be removed before the Lower Panel Assembly (P/N 0702-001-030) can be removed. 8. Remove the 4 Button Head Cap Screws (P/N 0004-651-000) (CE) from Lower Panel Assembly (P/N 0702-001-030) (BH). 9. Remove Lower Panel Assembly (P/N 0702-001-030) (BH) and place aside. 5-82 Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev.
  • Page 255 Note: The FRONT COVER ASSEMBLY should be removed before the Left Bumper Assembly (P/N 0702-001-940) or Right Bumper Assembly (P/N 0702-001-950) is removed. 10. Remove the Button Head Cap Screws (P/N 0004-651-000) (CE) from the Left Bumper Assembly (P/N 0702-001-940) (BC) and Right Bumper Assembly (0702-001- 950) (BD).
  • Page 256 21. Check the alignment of the v-clamps on the large and Small Canister. Ensure that the clamp is secured properly and that it is turned to the 10 o’clock position. (when looking down on the canister cap, the IV pole would be considered 9 o’clock) 22.
  • Page 257 24. Disconnect the grey cable labeled LEVEL SENSOR from the Fluid Level Transducer (P/N 0702-001-880). 25. Disengage the two Coupling Clips (P/N 0702-001-204) (J) on Small Canister Cap Assembly (P/N 0702-001-200) and remove ELBOW from ports marked VACUUM PORT and SPRINKLER PORT from the SMALL CANISTER CAP ASSEMBLY. 26.
  • Page 258 28. Remove the grey cable labeled SMALL CANISTER PCBA from the connector on the Canister Calibration PCBA (P/N 0702-001-803) behind Canister. 29. Carefully unthread and remove the Fluid Level Transducer (P/N 0702-001-880)(AN) from the Small Canister Cap Assembly (P/N 702-1-200). 5-86 Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev.
  • Page 259 Note: Be especially careful when reinstalling the FLUID LEVEL TRANSDUCER. There are two compartmented sides at the opening in the bottom of the LARGE CANISTER ASSEMBLY. The TRANSDUCER must be routed through the small opening. The REFERENCE MAGNET for the volume sensing subsystem is adjacent to the small opening.
  • Page 260 30. Remove the Small V-Clamp (P/N 702-001-304) (AR) that holds the Small Canister Cap Assembly (P/N 702-1-200) (AM) to the Small Canister Assembly (P/N 702-001- 300) (AK) and set the V-Clamp aside. 31. Remove the SMALL CANISTER CAP ASSEMBLY from the SMALL CANISTER ASSEMBLY and set aside.
  • Page 261 32. Remove the four Socket Head Cap Screws (P/N 0004-645-000) (BT) that secure the SMALL CANISTER ASSEMBLY to the LARGE CANISTER CAP ASSEMBLY using a 3/16” Allen Wrench or equivalent. 33. Carefully lift the Small Canister Assembly (P/N 702-1-300) (AK) out of the LARGE CANISTER CAP ASSEMBLY and set aside.
  • Page 262 35. Clean out the Small Canister being careful not to damage the Float Sensor inside. Clean out the Large Canister while it is still attached to the Rover Chassis being careful not to damage the Float Sensor inside. 36. Reassemble unit and perform procedure 5.5 Testing. 5-90 Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev.

  • Page 263: Chapter 6 - Installation

    Chapter 6 – Installation 2014/12 0702-002-619 Rev C www.stryker.com Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev. C Effective Date: Dec 16, 2014 3:43:21 PM...
  • Page 264 Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev. C Effective Date: Dec 16, 2014 3:43:21 PM...
  • Page 265 The Bloodborne Pathogens Standard provided by the  United States Occupational Safety and Health The Stryker Docking Station (docker) is for use with the Neptune 2 Waste Association (US OSHA) requires all workers with Management System, specifically the Neptune 2 Rover (rover).
  • Page 266 Ethernet and USB Ports - These ports are located on the side panel (not visible in illustration) and may be accessed by removing a cover. Allows for Stryker-approved software upgrades and maintenance. Power Switch - The toggle switch allows for the application or removal of facility power.
  • Page 267 Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev. C Effective Date: Dec 16, 2014 3:43:21 PM...
  • Page 268 Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev. C Effective Date: Dec 16, 2014 3:43:21 PM...
  • Page 269 8. Connect the detergent inlet tube to the detergent inlet port of the docking station. 9. To connect the detergent, see the label instructions on the Stryker approved detergent REF 0700-001-026. Print Date: Dec 16, 2014 04:03:57 PM...
  • Page 270 Increase spatial distance. Plug equipment into different outlets. *DO NOT service this equipment. If you require service, contact your Stryker sales representative or call Stryker Neptune customer service at 1-800-550- 7836. Outside the US, contact your nearest Stryker subsidiary.
  • Page 271 Specifications* Model: Neptune 2 Docking Station 0702-014-000 REF: Electrical Power 120 V ~, 60 Hz, 3.0 A Requirements: 15 A receptacle connection 23 inch [58.4 cm] width Size: 16 inch [40.6 cm] height 23 inch [58.4 mm] depth 95 lbs. [ 43 kg] Weight: Class I Equipment Type:...
  • Page 272 Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev. C Effective Date: Dec 16, 2014 3:43:21 PM...

  • Page 273: Chapter 7 - Appendices

    Chapter 7 – Appendices 2014/12 0702-002-619 Rev C www.stryker.com Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev. C Effective Date: Dec 16, 2014 3:43:21 PM...
  • Page 274 Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev. C Effective Date: Dec 16, 2014 3:43:21 PM...

  • Page 275: Appendix A - 230V Ultra Rover/ Docker

    Appendix A – 230V Ultra Rover/ Docker The International Neptune Ultra Rover and Docker share the majority of components except for input power and power distribution. This Appendix focuses on the Non-Shared components to include location, product number and removal/replacement activities associated with these components to include troubleshooting.
  • Page 276 Power Entry Module P/N 0702-002-862 1. Using a 7/64” allen wrench, remove the two socket head cap screws (P/N 0004-529-000) (C). Warning: The wires connected to the power module have limited slack. Be careful not to pull the power entry module out too far. Doing so may place excess stress on the wiring and connectors.
  • Page 277 Product Field Action Model 2 International EU (230V) Must be completed BEFORE upgrade: Caution: Make sure proper Electro Static Discharge (ESD) measures are observed when removing and replacing circuit boards. Failing to properly handle sensitive components can cause damage to the circuits. ...
  • Page 278 Details: Field Action Kit (P/N 0702-002-090Qxx) will include the following components: Part Name Part Number Quantity Top Cover Assembly Warning Label Set 0702-002-777(xx) 0702-002-739(xx) Safety Quick Reference Card or 0702-001-739 0702-002-740(xx) OR Use Quick Reference Card or 0702-001-740 0702-002-762(xx) Neptune Warning Flag or 0702-001-762 Specification Label 0702-002-715(xx)
  • Page 279 Differences you will see with the new Main Control Board during reprogramming: At boot up the warning screen above will appear in English (factory set). User has option to change to 7 different languages. Millimeters of Mercury (mm- Hg) will appear (factory set). User has the option to change units to Kilopascal (kPa).
  • Page 280 Disassembly Instructions: 1.) Remove the Neptune Placard (P/N 9100-002-042) from the Rover Handle & discard (if present). Remove Discard Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev. C Effective Date: Dec 16, 2014 3:43:21 PM...
  • Page 281 2.) Remove eight screws in total (see pictures below). Then remove the HEPA Door, HEPA Filter and House Suction Port Boot. Remove Rear Panel Assembly. (retain all parts) Remove HEPA Door and HEPA Filter inside. Remove two screws. Remove two screws below cord wrap.
  • Page 282 3.) Remove the bumper on the IV Pole side (retain the screw). 4.) Remove two screws with washers from the Top Cover (retain the screws and washers). 5.) Disconnect Main Controller Harness, Rover Controller Harness and Serial Number board from the Top Cover’s Main Control Board (see images below). Unplug Harnesses.
  • Page 283 Remove screws Cut Cable Tie. and washers. Stiffener Bracket. Unplug Harness. 8.) Remove four screws with washers from the Stiffener Bracket and remove the Volume Display from Top Cover. Retain screws, washers, Stiffener Bracket, and Volume Display. See above image. NOTE: Old Top Cover must be destroyed or marked in a manner such that it won’t be mistakenly reassembled in a Rover.
  • Page 284 Installation Instructions: 1.) Retrieve the Warning Flag (0702-002-762xx), 2 Male Half Rivets (0025-201-000) and 2 Female Half Rivets (0025-200-000). 2.) Push the Male Half Rivets (0025-201-000) into the holes on the back of the Warning Flag (side 2), both top and bottom. 7-10 Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev.
  • Page 285 3.) Position flag as depicted in the image below. Flag should rest between two IV Pole Grommets. 7-11 Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev. C Effective Date: Dec 16, 2014 3:43:21 PM...
  • Page 286 4.) Fold the Warning Flag on the crease around the IV Pole and push the Male Half Rivets through the hole on the front side (side 1). 5.) Place the Female Half Rivets over the Male Half Rivets until they click. 7-12 Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev.
  • Page 287 6.) Open the folded flag and pull off the backings (3 in total) on the adhesive strips. 7.) Push together the two sides of the warning flag to ensure the adhesive is stuck to the front side of the flag. 8.) Using Top Cover install Volume Display Assembly with Stiffener Bracket using the 4 screws and washers.
  • Page 288 One way orientation – Staggering of hole distance. 9.) Reconnect Display Wiring Harness to Main Controller PCBA and use Heat Stabilized Cable Tie (P/N 0058-104-000) to secure the harness to the Top Cover (see image below). 7-14 Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev.
  • Page 289 Display Harness secured with cable tie at this through hole location. 10.) Connect the Main Controller Harness, Rover Controller Harness & Serial Number Board to the Top Cover’s Main Control Board. 11.) Fasten top cover assembly to the Rover with two screws and washers. 12.) Reprogram Power Distribution PCBA and perform float calibration per the Neptune 2 Service Manual.
  • Page 290 14.) Clean Rover in area where chest tube warning label will be placed with Isopropyl Alcohol and verify area is dry. Using the Label Aid provided in the technician tool kit use the following instructions to place label at both the top and bottom canister manifold areas: 7-16 Print Date: Dec 16, 2014 04:03:57 PM...
  • Page 291 Note: Backing is only on labels that come in the English (EN) version all other versions the label is removed from the label set before being put on the tabs of the label aid as described below.  Peel back the chest tube warning label backing from the right side of the label enough to stick it to the three tabs on the aid.
  • Page 292  Using your other hand press down the left end of the label against the front cover.  Remove the aid from the label.  Evenly press down the right side of the label to the front cover. 15.) Clean Rover in area where label will be placed with Isopropyl Alcohol and verify area is dry.
  • Page 293 the label set to the area just to the right of the auxiliary suction ports (see image below). Picture label. Text only label. 16.) Remove old revision of the specification label (located on the power cord bracket) and any adhesive left behind (using your thumb to rub away left behind adhesive works well).
  • Page 294 Isopropyl Alcohol and verify area is dry and then apply the new specification label (P/N 0702-002-715xx). See image below. 17.) Clean Rover in area where label will be placed with Isopropyl Alcohol and verify area is dry. Apply Instruct Manual Label (P/N 0036-001-009) in location as depicted in the image below.

  • Page 295: Appendix B - List Of Materials

    NOTE: -739xx side 1 must be in front facing out to customer, behind it - 740xx side 2 facing out as well. 19.) Return Rover to service. **END INSTRUCTIONS** Appendix B – List of Materials 7-21 Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev.
  • Page 296 Item Family Distributor Part Number Item Name 0044200310 TWO SIDED FOAM TAPE 0058099000 CABLE TIE Disposables Stryker 0058104000 CABLE TIE, HEAT SENSITIVE 0058113010 CABLE TIE 0058330000 CABLE TIE 0072002001 LOCTITE 242 0072002002 LOCTITE 271 3/4oz.
  • Page 297 Testing (230V ROVER – ULTRA 0700-002-000) The testing listed in this section is performed after every service call, whether the maintenance action is a repair or scheduled preventive maintenance. The testing includes both electrical testing as well as a functional check. The Rover and Docker testing is completed in two stages.
  • Page 298 Earth Leakage Current Test (Covers Removed) 1. Plug the Rover into the safety analyzer. 2. Turn on the Smoke Evacuator and set to100%. Turn on the Vacuum pump and set the Vacuum Control (for the Small and Large Canister) and set both to 0%. NOTE: To ensure that the measurement is taken with all functions at maximum, the technician will need to measure and record the values in step 5 - while performing step 4.
  • Page 299 6. Measure and record the patient leakage in all combinations listed in the table below. Analyzer Settings Leakage Current Limit Polarity Neutral Normal Closed < 10 uA Reverse Closed < 10 uA Normal Open < 50 uA Reverse Open < 50 uA 7-25 Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev.
  • Page 300 Hi-Pot Test (Covers Installed) The technician will change three functions of the hi-pot tester to set up for the test: voltage, trip current, and dwell time. To configure the hi-pot tester, press the SET button to select either VOLTAGE, CURRENT, or DWELL. (When the correct setting is selected, the corresponding LED will blink on the face of the hi-pot tester.) Use the up and down arrows to adjust for the proper value.
  • Page 301 5. Attach the ground lead (small black clamp) to the ground pin on the power cord. 6. Touch the high voltage lead (red, pen-like attachment) to the shorted live and neutral terminals, ensuring not to touch the ground pin. 7. Press the TEST button. The test is passed when a single short beep is heard. If pressing the test button yields the same results as in step 3 (continuous beep and audible alarm) the Rover has failed.
  • Page 302 Ground (Earth) Resistance Test (Covers Installed) 1. Turn Rover power switch off. 2. Plug Rover power cord into safety analyzer. 3. Attach the test lead to one of the strike plates or strike plate mounting PEMs. 4. Set the analyzer to normal polarity and neutral open. 5.
  • Page 303 230V Rover Functional Test Vacuum Function 1. Ensure the Rover is plugged in and turned on. 2. Insert a manifold (with all ports closed) into the Large Canister manifold receptacle. 3. Turn on the Vacuum Pump (Vacuum Subsystem ON button) 4.
  • Page 304 Neptune 230V Docker Testing Requirements (P/N 0702-015-000) Wire Integrity Test (Covers Removed) 1. Ensure mains wiring (blue and brown wires) inside the chassis are secure and not touching any components on the circuit boards. 2. Verify wires are secured in a manner to prevent chafing. Functional Test / Amp Draw Test (Covers Removed) 1.
  • Page 305 Hi-Pot Test (Covers Installed) The technician will change three functions of the hi-pot tester to set up for the test: voltage, trip current, and dwell time. To configure the hi-pot tester, press the SET button to select either VOLTAGE, CURRENT, or DWELL. (When the correct setting is selected, the corresponding LED will blink on the face of the hi-pot tester.) Use the up and down arrows to adjust for the proper value.
  • Page 306 6. Touch the high voltage lead (red, pen-like attachment) to the shorted live and neutral terminals, ensuring not to touch the ground pin. 7. Press the TEST button. The test is passed when a single short beep is heard. If pressing the test button yields the same results as in step 3 (continuous beep and audible alarm) the Docker has failed.
  • Page 307 2014/12 0702-002-619 Rev C www.stryker.com Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev. C Effective Date: Dec 16, 2014 3:43:21 PM...
  • Page 308 Auto Power Xfmr AC Power Board OGIC OWER 0702-001-830 0702-001-802 OTOR OWER = 120 120 VAC 120 VAC AC P DC P OWER OWER 240 VAC REFILL 120 VAC LO SEC MID SEC 240 VAC HI SEC Power Distribution Board &...
  • Page 309 Signature History Report Version Signature Role Event Date Vote Leggitt, Robert CA_Owner 2014-09-09 11:26:21 EDT Continue Griffin, Mindy Editor 2014-09-09 12:50:12 EDT Rework Leggitt, Robert CA_Owner 2014-09-16 14:25:18 EDT Continue Snell, Tami (Contractor) Editor 2014-09-16 14:48:15 EDT Rework Leggitt, Robert CA_Owner 2014-12-09 11:18:13 EST Continue...
  • Page 310 Related Information CR Number CR0190489 CR Class DMR-Commercially Released Originating Entity INST: Kalamazoo Origin Product Improvement Initial CR Approval Date 08/25/2014 09:55:19 CN Number CN73927 CA Number CA79290 Print Date: Dec 16, 2014 04:03:57 PM 0000026959, Rev. C Effective Date: Dec 16, 2014 3:43:21 PM...

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