COVANA 241145 Owner's Manual
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COVANA 241145 Owner's Manual

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  • Page 3 LEGEND COVER page - COVANA SPA COVER MANUFACTURER OWNER'S MANUAL MANUAL NO. 241145 REVISION 2 241145 OWNER'S MANUAL REVISION 2...
  • Page 4 LEGEND COVER LEGEND COVER MANUAL NO. 241145 First edition 2021-04-01 REVISION DESCRIPTION DATE OWNER'S MANUAL NEW RELEASE 2021-04-01 HARDWARE REVISED 2021-06-01 HARDWARE IDENTIFICATION TABLE REVISED 2021-07-01 241145 OWNER'S MANUAL REVISION 2...

  • Page 5: Table Of Contents

    LEGEND COVER page- INTRODUCTION CONGRATULATIONS FOR THE PURCHASE OF YOUR NEW COVANA COVER IMPORTANT INFORMATION SAFETY DRUGS AND ALCOHOL SAFETY INSTRUCTIONS MODIFICATIONS TO THE COVER POSITION OF THE KEYSWITCH LABELING RISK OF ELECTROCUTION INFORMATION ON THE ELECTRICAL CABLES KEY SWITCH DIAGRAM...
  • Page 6 FRAME DIMENSIONS AND FOOT PRINT (CONCRETE PAD RECOMMENDED) CONCRETE PAD OPTIONS ELECTRICAL SPECIFICATIONS (AC OPERATED MODEL) ELECTRICAL SPECIFICATIONS (BATTERY OPERATED MODEL) OPERATION LIMITATIONS GENERAL SPECIFICATIONS TROUBLESHOOTING COVANA LIMITED WARRANTY WARRANTY COVERAGE LIMITATIONS EXCLUSIONS DISCLAIMER AND LEGAL RIGHTS 241145 OWNER'S MANUAL...

  • Page 7: Introduction

    LEGEND COVER page- INTRODUCTION As part of its ongoing commitment to improve the quality, reliability, durability and safety of its products, Covana is proud to present this edition of the cover Owner's Manual. The various sections that make up this manual will provide you with the most recent information allowing you to understand the operation of the cover, its installation and its maintenance in order to obtain complete satisfaction and to ensure maximum safety and comfort for users.

  • Page 8: Important Information

    Covana. SAFETY The cover was designed, tested and certified to be installed over a spa and under important installation instructions issued by Covana. Any other type of 241145 OWNER'S MANUAL REVISION 2...
  • Page 9 Do not allow children to have access to the cover operation without supervision. Have any repairs, adjustments or mechanical work performed by a certified Covana dealer as Never operate the cover until all people and soon as possible when you notice any objects are removed out of the spa.
  • Page 10 After removing a component, always keep it in a safe location on a clean and level surface to ensure proper functionality. CAUTION This product mainly contains steel, plastic, fiberglass, foam, copper and die-cast aluminum. Please recycle properly according to the local rules. 241145 OWNER'S MANUAL REVISION 2...

  • Page 11: Modifications To The Cover

    Covana. MODIFICATIONS TO THE COVER Replace electrical components with original components provided or approved by Covana. Ask your dealer for replacement parts. WARNING To reduce the risk of electrical shock, replace a damaged electrical cord immediately.

  • Page 12: Position Of The Keyswitch

    Make sure the user has a clear view of the cover when operating it. Furthermore, the keyswitch should be located in an area where no water downpour or debris could fall on it seeFigure FIGURE 2: POSITION OF THE KEYSWITCH 241145 OWNER'S MANUAL REVISION 2...

  • Page 13: Labeling

    RISK OF ELECTROCUTION (For AC-operated models only) This label warns you for the risk of electrocution. It is located on the AC control box FIGURE 3: RISK OF ELECTROCUTION FIGURE 4: WATER ACCUMULATION RISKS 241145 OWNER'S MANUAL REVISION 2...

  • Page 14: Key Switch Diagram

    These labels also show the serial number of the OPERATED AND NORTH AMERICAN MODELS ONLY cover. NO STEP LABEL This label warns you not to step on this area of the unit. The label is located on the top of the control box. 241145 OWNER'S MANUAL REVISION 2...

  • Page 15: Avoid Drowning Label

    This label is located on the back of the battery pack. This label gives you information where to get more information about cover maintenance procedures. The label is located on one of the C- channels. 241145 OWNER'S MANUAL REVISION 2...
  • Page 16 LEGEND COVER FIGURE 14: BATTERY SPECIFICATION LABEL 241145 OWNER'S MANUAL REVISION 2...

  • Page 17: Glossary

    Contour seal installation clips are used during the Contour seal installation installation process to make sure the seal is installed clip properly. The seal connector is used to link both ends of the Contour seal connector contour seal. 241145 OWNER'S MANUAL REVISION 2...
  • Page 18 The AC control box powers and controls the lifting (AC-operated model mechanism of the cover. only) Battery pack The battery pack is a sealed case where the two 12 V (Battery-operated model batteries are located. and battery backup only) 241145 OWNER'S MANUAL REVISION 2...
  • Page 19 The long I to C connection plate makes the link between (long) the I-beam, the posts and the sleeves. I to C connection plate The short I to C connection plate is installed between the (short) I-beams and C-channels. 241145 OWNER'S MANUAL REVISION 2...
  • Page 20 Dual side bracket is used for higher or lower spa. (optional) This mount bracket arm links the sleeves and spa Mount bracket arm together. The jack allows the cover to move up and down. Jack assembly 241145 OWNER'S MANUAL REVISION 2...
  • Page 21 Top plate assembly. This bracket links the cover to the spa. There is one tub Tub mounbrackett mount bracket located at the top of the outer sleeve and one at the bottom for every post. 241145 OWNER'S MANUAL REVISION 2...
  • Page 22 The extended tub mount bracket is optional for spas over Extended tub mount 54” (137 cm) high. This bracket will replace the upper tub bracket (Optional) mount bracket on the spa and will allow for better mounting options. 241145 OWNER'S MANUAL REVISION 2...

  • Page 23: Installation Procedure

    Make sure the base of the cover is not in a flood zone. Any damage caused by flooding or water The cover should be installed by a certified Covana accumulation will not be covered by the warranty. installer. Having the cover installed by someone who is not certified will void the warranty.

  • Page 24: Delivery

    1/4” (6 mm). NOTE A path at least 1” wide all around the perimeter of the If you find any damage, refer to the Covana spa is necessary to properly install the seal. Damaged claim form attached to the crate, take pictures and simply refuse the delivery from the carrier.
  • Page 25 FIGURE 18: SLEEVE REMOVAL 9. Remove all boxes above the jack box, install them in a safe location see Figure NOTE All the hardware, brackets and other parts are located in these boxes. 241145 OWNER'S MANUAL REVISION 2...
  • Page 26 Figure Carefully slide the jack box out. Some parts can be CAUTION damaged if the jack box is pulled out too roughly. Jacks may be greasy; wash your hands after manipulation or use gloves. 241145 OWNER'S MANUAL REVISION 2...
  • Page 27 Then, remove the top of the crate see Figure 26 WARNING Do not further dismantle the crate; it will be used for the future installation steps. FIGURE 24: OTHER PART REMOVAL DESCRIPTION I-BEAMS AND C-CHANNELS SEAL FOAMS 241145 OWNER'S MANUAL REVISION 2...
  • Page 28 Remove the fiberglass panels from the crate and keep them in a safe location see Figure WARNING Panels are fragile. Handle with care, they can easily be scratched or damaged. FIGURE 27: PANEL BLOCK REMOVAL 241145 OWNER'S MANUAL REVISION 2...

  • Page 29: Hardware Identification Table

    #10-32 x 5/8” SOCKET HD. SCREW 16' TO 20' 1/4-20 X 3/4” CARRIAGE BOLT USED FOR FASTENING THE SLEEVE TO THE POST MOUNT BRACKET ASSEMBLIES #10-12 X 3/4” SCREWS USED FOR ANCHORING THE TUB MOUNT BRACKETS 241145 OWNER'S MANUAL REVISION 2...
  • Page 30 16' TO 20' 1/4” FLAT STAINLESS STEEL WASHER USED FOR MOUNT BRACKETS AND COVER ASSEMBLY SPACER FOR I TO C LONG CONNECTION PLATE INSTALLATION 1/4” LOCK WASHER USED FOR THE MOUNT BRACKETS AND SLEEVE ASSEMBLIES 241145 OWNER'S MANUAL REVISION 2...

  • Page 31: Assembly Preparation

    FIGURE 28: SPA COVER SETUP (12' TO 15' LONG) DESCRIPTION END PANEL MIDDLE PANEL MIDDLE PANEL WITH ESCAPE HATCH I-BEAM WITH I TO C LONG CONNECTION PLATE I-BEAM WITH I TO C SHORT CONNECTION PLATE SIDE EXTENSION C-CHANNEL SIDE MIDDLE C-CHANNEL END C-CHANNEL 241145 OWNER'S MANUAL REVISION 2...
  • Page 32 SIDE MIDDLE C-CHANNEL END C-CHANNEL EXTRA PANEL WARNING Before assembling, keep in mind to not over tighten screws. Power tools must not be used. The screws may break if the value of the torque is too high. 241145 OWNER'S MANUAL REVISION 2...
  • Page 33 1. Install an I to C long connection plate as I TO C BRACKET shown in Figure 32. See the table following the figure for the fasteners to use. NUT #10-32 FLAT WASHER #10 SCREW #10-32x5/8 241145 OWNER'S MANUAL REVISION 2...
  • Page 34 I to C-bracket and the I to C- short connection plate. FIGURE 33: I TO C LONG CONNECTION PLATE SECTION VIEW DESCRIPTION I TO C LONG CONNECTION PLATE I TO C SPACER FLAT WASHER #10 SPACER 241145 OWNER'S MANUAL REVISION 2...
  • Page 35 Figure 35. Ensure the WARNING seal around the escape hatch opening is on the top and TOP/DESSUS label (Figure When assembling the C- channel onto the foam panel, be careful not to delaminate the fiberglass. 241145 OWNER'S MANUAL REVISION 2...
  • Page 36 While inserting the I-beam in the C-channel, make sure is it always square with the C-channel. FIGURE 40: INSTALL LARGE PANEL INTO THE C- CHANNELS WARNING Make sure the panel side with the cut out shown in Figure 41 is pointing outward. 241145 OWNER'S MANUAL REVISION 2...
  • Page 37 Assemble them with two 1/4'' x 1” socket top section. head screws. Tighten to a torque value of 5 ft- WARNING Make sure the I-beam is still free to move in the I to C slots. 241145 OWNER'S MANUAL REVISION 2...
  • Page 38 I-beams to simulate seal height. 11. Insert the side extension C-channel inside the support bracket see Figure NOTE There are two slots at one end of the C-channels. The slots must go toward the cover see Figure 241145 OWNER'S MANUAL REVISION 2...
  • Page 39 WARNING Ensure that the screws run through the extension C-channel slots. When installing the panels on the C-channels, be careful not to delaminate the fiberglass. Ensure the I-beam has cleared the bottom and top section. 241145 OWNER'S MANUAL REVISION 2...
  • Page 40 FIGURE 50: I-BEAM INSTALLATION hand) on each end C-channel by using a #2 square screwdriver or any other appropriate 16. Insert one end panel with the tapered end toward the end of the cover. The end panel is 241145 OWNER'S MANUAL REVISION 2...
  • Page 41 CAUTION Use cardboard or a non- abrasive material to protect panels while using ratchet straps. 241145 OWNER'S MANUAL REVISION 2...
  • Page 42 57) and 8 holes to drill for the long support bracket (Figure 58). FIGURE 55: GAP BETWEEN C-CHANNELS WARNING DESCRIPTION Make sure the cover is perfectly straight and sitting A MIDDLE C-CHANNEL on the foam spacers before drilling. 241145 OWNER'S MANUAL REVISION 2...
  • Page 43 Do not drill the foam panel, only drill through the metal. Be careful while cleaning holes; metal chips might scratch the painted parts. FIGURE 60: SCREW INSTALLATION ON THE SUPPORT BRACKET 8. Repeat previous steps on the other cover corners. 241145 OWNER'S MANUAL REVISION 2...

  • Page 44: Mount Bracket Installation

    All security risks such as drowning, injury or undesired entry due to an open cover without an escape hatch installed are not approved by Covana and product certification will be void. FIGURE 63: TUB MOUNT BRACKET INSTALLATION...
  • Page 45 Make sure the sleeve is at vertical level in all C POST MOUNT BRACKET directions when in contact with the post mount bracket. EXTENDED TUB MOUNT BRACKET (OPTIONAL) 3. Install the top and bottom mount bracket arms on one of the sleeves see Figure 241145 OWNER'S MANUAL REVISION 2...
  • Page 46 Fastening the tub mount brackets and/or extended tub mount brackets to soft/fragile engineered wood, MDF panels, plastic skirting or any composite siding is not approved by Covana and is not safe for operation. Improper fastening to the spa frame can result in serious injury or even death when the cover operates.
  • Page 47 Do not twist the motorized jack with the wrench. 2. Slide the drive shaft over the square shaft of This jack contains a gearbox which could break one motor-side jack see Figure 70 when stressed from the output. 241145 OWNER'S MANUAL REVISION 2...
  • Page 48 You can remove the red tags on the non- side. motor jacks see Figure WARNING Failure to properly engage the drive shaft will cause the non-motor jack to elevate by itself. Failure to remove the locking screw will break the lifting mechanism. 241145 OWNER'S MANUAL REVISION 2...
  • Page 49 Figure compression connector should be oriented Further unscrewing is not considered safe and is horizontally. You might have to rotate the not recommended by Covana. connector as shown on Figure Failure to follow these guidelines could cause 12. Let the remainder of the cable pass near the serious injury.
  • Page 50 U-frame that covers the drive shaft. There are right and left models for sleeves see Figure Handle the sleeves with care to prevent them from being scratched otherwise damaged. 241145 OWNER'S MANUAL REVISION 2...
  • Page 51 Use a 5/32” (4 mm) drive and 7/16” (11 mm) spanner see Figure 78 Figure 79 CAUTION The rounded tongue section of the bracket should always be mounted on the spa side see Figure FIGURE 79: MOUNT BRACKET ARM SIDE VIEW 241145 OWNER'S MANUAL REVISION 2...
  • Page 52 Failure to properly level the posts could cause aesthetic damage, even mechanical damage or malfunction. 23. Attach the top plate cover for all posts. Use the provided Robertson #8X 1/2'' self-drilling screws (2 screws per post) see Figure 81 241145 OWNER'S MANUAL REVISION 2...

  • Page 53: Electrical Connections

    10 ft. (3 m) of the spa must be bonded to the equipment grounding bus with copper conductors not smaller than No. 6 AWG (4.11 mm / 13.30mm ). (NEC art. 680.) 241145 OWNER'S MANUAL REVISION 2...
  • Page 54 ELECTRICAL WARNING The charger must always be indoors, away from FIGURE 84: CONTROL BOX water. Damage, injury or death may occur if this instruction is not followed. DESCRIPTION MOTOR CONNECTOR 241145 OWNER'S MANUAL REVISION 2...
  • Page 55 Furthermore, any modifications to applicable local electrical regulations. the electrical components will also void the warranty. For AC-operated model: The Covana AC control box must be connected to a circuit that is protected by a dedicated Ground Fault Circuit CAUTION Interrupter (GFCI) that complies with all applicable local electrical codes and regulations.
  • Page 56 ELECTRICAL WARNING The charger must absolutely be indoors, away from water. Damage, injury or death might occur if this instruction is not followed. 241145 OWNER'S MANUAL REVISION 2...

  • Page 57: Testing The Cover

    The next steps are important for 5. Check if the middle sleeves are free by sliding minimizing water intrusion. them up and down by hand. Test if the middle sleeve slides without scratching or interfering 241145 OWNER'S MANUAL REVISION 2...
  • Page 58 I-beam. Make sure you install the wiper bracket flap at the edge of the I-beam directly into the gap between the I-beam and the C-channel see Figure 5. Repeat previous steps for all I-beams on the left and right sides. 241145 OWNER'S MANUAL REVISION 2...

  • Page 59: Seal Installation

    The roller is not included in the tools. It must be free of scratches, clean and non-abrasive. Covana is not responsible for any misuse of the tool and any damage done to the spa or the cover while using the roller.
  • Page 60 8. Use the supplied seal connector and insert it in both ends of the seal. The use of masking tape to hold the two ends is recommended Figure 241145 OWNER'S MANUAL REVISION 2...
  • Page 61 10 seconds, as this will allow the seal to slowly and fully release from the seal clips. You can also use a non-abrasive plastic tool 241145 OWNER'S MANUAL REVISION 2...

  • Page 62: Upper Limit Reset Of The Cover

    Use the key switch to raise the cover. NOTE Every time that the height of the cover is changed, the 30-second countdown will restart. If that period of time is exceeded, you will exit reset mode. 241145 OWNER'S MANUAL REVISION 2...

  • Page 63: Installation Checklist (Customer Copy)

    The middle sleeves slide freely (Manually slide the middle sleeve up and down when the cover is half open). Serial number: ____________________________________________ Installer name: _________________________ Signature:______________________________________ Customer name: _______________________ Signature:______________________________________ Customer address: ____________________________________________ Date (YYYY/MM/DD): ____________________________________________ Dealer name : ____________________________________________ 241145 OWNER'S MANUAL REVISION 2...

  • Page 65: Installation Checklist (Installer Copy)

    The middle sleeves slide freely (Manually slide the middle sleeve up and down when the cover is half open). Serial number: ____________________________________________ Installer name: ___________________________ Signature: ____________________________________ Customer name: __________________________ Signature: __________________________________ Customer address: ____________________________________________ Date (YYYY/MM/DD): ____________________________________________ Dealer name : ____________________________________________ 241145 OWNER'S MANUAL REVISION 2...

  • Page 67: Operate The Cover

    Keep the spa cover fully closed when it is not 1. Never step on the escape hatch as it may used. affect the removal and may jeopardize the life of the persons trapped in the spa. 241145 OWNER'S MANUAL REVISION 2...

  • Page 68: Battery Charging

    Remove the battery and replace it with the second battery provided. NOTE You can keep the battery connected to the charger since it will stop charging automatically when the battery is fully charged. 241145 OWNER'S MANUAL REVISION 2...

  • Page 69: Wiring Diagram (North America) - 60 Hz, 120 Vac Control Box

    LEGEND COVER page- WIRING DIAGRAM (NORTH AMERICA) – 60 HZ, 120 VAC CONTROL BOX 241145 OWNER'S MANUAL REVISION 2...
  • Page 70 LEGEND COVER 241145 OWNER'S MANUAL REVISION 2...

  • Page 71: Maintenance

    Using any type of fabric or plastic canvas to cover The product lifetime depends on the time you spend the Covana cover during hot weather may damage for the care and the maintenance on the cover. the components. Only use such protection for the...

  • Page 72: Post Greasing

    2. Remove the #2 Robertson screws (2) on the CARRIAGE BOLT 1/4''-20 X 3/4'' top plate of each post see Figure 101. Keep the top plates in a safe location. LOCK WASHER 1/4'' NUT 1/4''-20 241145 OWNER'S MANUAL REVISION 2...
  • Page 73 FIGURE 105: SLIDING PARTS TO GREASE 8. Inspect the chains for signs of deterioration. If this is the case, please call your local Covana dealer immediately see Figure 106.

  • Page 74: Periodic Maintenance Table

    Remove escape hatch and clean it with a mild detergent (i.e., dishwashing detergent) water. Rinse well using only water. *Contact your local Covana dealer Please call your Covana dealer for any mechanical, electrical or aesthetic maintenance. 241145 OWNER'S MANUAL REVISION 2...

  • Page 75: Technical Specifications

    LEGEND COVER page- TECHNICAL SPECIFICATIONS COVER SIDE VIEW 241145 OWNER'S MANUAL REVISION 2...

  • Page 76: Frame Dimensions And Foot Print (Concrete Pad Recommended)

    LEGEND COVER FRAME DIMENSIONS AND FOOT PRINT (CONCRETE PAD RECOMMENDED) FIGURE 107: FRAME DIMENSIONS AND FOOT PRINT 241145 OWNER'S MANUAL REVISION 2...

  • Page 77: Concrete Pad Options

    LEGEND COVER page- CONCRETE PAD OPTIONS FIGURE 108: CONCRETE PAD OPTIONS 241145 OWNER'S MANUAL REVISION 2...

  • Page 78: Electrical Specifications (Ac Operated Model)

    15 A single-pole GFCI (not included) Continuous current draw WARNING Covana does not allow any modifications of the electrical system. Covana reserves the right to void the warranty if any modifications is done without its approval. ELECTRICAL SPECIFICATIONS (BATTERY OPERATED MODEL)

  • Page 79: General Specifications

    LEGEND COVER page- GENERAL SPECIFICATIONS Lifting speed 2.5''/s (6.35 cm/s) Total weight 920 lb (417 kg) (20’ models) Length of keyswitch electrical wire 25 ft. (7.6 m) 241145 OWNER'S MANUAL REVISION 2...

  • Page 80: Troubleshooting

    Verify the relative position of the four posts heavy. (See Foundation Preparation section). The power source is disconnected. Call your Local authorized Covana dealer. The chain skipped during operation. Verify whether a drive shaft has fallen off and if it is the case, reinstall the shaft.
  • Page 81 If all previous attempts failed, contact your local authorized Covana dealer. The chain is broken. Call your local certified Covana dealer for A spring pin is broken. The cover raises technical support. unevenly.

  • Page 82: Covana Limited Warranty

    Limited Warranty starts on the original consumer purchase date. The limited warranty on Covana Unit sold outside Canada and the United States will take effect sixty (60) days after the date shown on Covana/Canimex commercial invoice to the distributor or the Covana authorized dealer.
  • Page 83 LEGEND COVER page- POWDER COAT: 3 YEARS Covana warrants the powder paint on all surfaces against chipping and peeling under normal conditions for three (3) years from the original purchase date. Labor associated to replacement of parts or repairs under this warranty is paid for one (1) year from the original purchase date.

  • Page 84: Limitations

    Covana Unit even by a Covana authorized dealer, which goes against the owner's manual. Covana is not liable for any injury, loss or damage, direct or consequential, arising out of the inability to use the Covana Unit.
  • Page 85 LEGEND COVER page- Contact your local authorized Covana dealer for all service-related issues. Made in Canada by Covana, a division of the Canimex group COVANA.COM CANIMEX GROUP PATENTED CANADA 2,532,429 US 11/162,557 UK 0515168.3 AUSTRALIA 2006200251 The information in this manual was accurate at the time of print. The manufacturer reserves the right to change or improve its product without prior notice.

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