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LEGENDX COVER page- INTRODUCTION CONGRATULATIONS FOR THE PURCHASE OF YOUR NEW COVANA COVER IMPORTANT INFORMATION SAFETY DRUGS AND ALCOHOL IMPORTANT SAFETY INSTRUCTIONS RISK OF ELECTROCUTION ELECTRICAL WARNING MODIFICATIONS TO THE COVER POSITION OF THE KEY SWITCH LABELING RISK OF ELECTROCUTION...
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LEGENDX COVER OPERATE THE COVER RAISING/LOWERING THE COVER WITH THE KEY SWITCH USING THE ESCAPE HATCH BATTERY CHARGING ELECTRICAL DIAGRAMS WIRING DIAGRAM (NORTH AMERICA) – 60 HZ, 120 VAC CONTROL BOX MAINTENANCE WINTERIZING WASHING THE COVER POST GREASING PERIODIC MAINTENANCE TABLE...
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LEGENDX COVER page- INTRODUCTION As part of its ongoing commitment to improve the quality, reliability, durability and safety of its products, Covana is proud to present this edition of the cover Owner's Manual. The various sections that make up this manual will provide you with the most recent information allowing you to understand the operation of the cover, its installation and its maintenance in order to obtain complete satisfaction and to ensure maximum safety and comfort for users.
Before reproducing or copying this manual, in whole REVIEW THESE INSTRUCTIONS or in part, written consent must be obtained from REGULARLY. Covana. Covana reserves the right to make changes without notice and without incurring any obligation. NOTE READ AND FOLLOW ALL INSTRUCTIONS. 243462 OWNER'S MANUAL...
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Have any repairs, adjustments or mechanical Never operate the cover until all people and work performed by a certified Covana dealer as objects are out of the spa. soon as possible when you notice any malfunction.
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LEGENDX COVER DON'TS CAUTION Do not operate the unit before all mechanical All four posts of the cover must be properly and electrical connections are completely anchored to the spa frame using the tub installed. mounting brackets and arms.
). (NEC art. 680). been approved by Covana. Replace electrical components with original MODIFICATIONS TO THE COVER components provided or approved by Covana. Ask your dealer for replacement parts. To reduce the risk of electrical shock, replace a WARNING damaged electrical cord immediately. Failure to...
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LEGENDX COVER POSITION OF THE KEY SWITCH WARNING The key switch must be permanently installed and located 5 ft (1.5 m) away from the spa and 5 ft (1.5 m) above the deck or ground level, see Figure Make sure the user has a clear view of the cover when operating it.
LEGENDX COVER page- LABELING INFORMATION ON THE ELECTRICAL CABLES This section shows the location of all safety labels. They are positioned on various components for your safety. These labels inform the user about the danger of electrocution with the presence of water near the electrical wiring.
LEGENDX COVER KEY SWITCH OPERATION DIAGRAM This label shows you how to turn the key into the key switch to lift up or lower the cover. The label is located on the key switch. FIGURE 6: FOR BATTERY OPERATED MODEL ONLY...
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LEGENDX COVER page- FIGURE 11: MAINTENANCE INFORMATION LABEL CENTER LABEL FIGURE 8: NO STEP LABEL This label is located on the 94.6" (240 cm) long C- channel (remove after installation). AVOID DROWNING LABEL Additional labels are also provided to facilitate the installation of the escape hatch panel.
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LEGENDX COVER page- GLOSSARY PART IMAGE FUNCTION This all-weather seal protects sleeves from Sleeve all-weather seal damage weather. The C-channel is the C-channel outer frame of the cover panels. contour seal ensures even contact between the cover spa, Contour seal...
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LEGENDX COVER PART IMAGE FUNCTION The outside corner is aesthetic Outside corner aluminum grid fixed to the corner bracket. The outside corner brackets link the C- Outside corner bracket channels on the side to the ones in front and back.
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LEGENDX COVER page- PART IMAGE FUNCTION The battery pack is a Battery pack sealed case where (Battery-operated model the two 12 V batteries and battery backup only) are located. Control box control manages (for battery-operated movement of the unit. model only)
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LEGENDX COVER PART IMAGE FUNCTION The short I to C connection plate is I to C connection plate installed between the (short) I- beams channels. The I to C spacer creates necessary space between the I to C connection...
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LEGENDX COVER page- PART IMAGE FUNCTION This mount bracket Mount bracket arm arm links the sleeves and spa together. The jack allows the Jack assembly (with or cover to move up and without motor) down. The support bracket strengthens the joint...
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LEGENDX COVER PART IMAGE FUNCTION The wiper is attached under the I- beams. This component Wiper ensures waterproofing of the cover. The top plate is a cover that is installed Top plate sleeve assembly. This bracket links the cover to the spa.
CAUTION on a properly prepared surface. It is important to adequately prepare the foundation and carefully read The cover should be installed by a certified Covana the following recommendations. installer. Having the cover installed by someone who is not certified will void the warranty.
1/4" (6 NOTE mm). If you find any damage, refer to the Covana A path at least 1" (2.5 cm) wide all around the Damaged claim form attached to the crate, take perimeter of the spa is necessary to properly install pictures and simply refuse the delivery from the the seal.
LEGENDX COVER page- UNPACKING PROCEDURE 1. Before uncrating the unit, ensure there is no visible damage to the crate. In case of any suspicious damage, take pictures first. If any damage is discovered, please call the Covana customer service immediately.
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LEGENDX COVER FIGURE 21: JACK BOX REMOVAL FIGURE 19: BOX REMOVAL 12. Remove the jack assembly by unscrewing the Robertson #8 x 1.5" screws. There are 10. Unscrew the Robertson #8 x 1.5" screws two screws at the bottom of each jack, see holding the jack box –...
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LEGENDX COVER page- 16. With the help of another person, lay the crate horizontally on its back. There should be one person on each side of the crate, see Figure WARNING The crate is heavy; you may require a third person to rotate the crate.
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LEGENDX COVER FIGURE 26: TOP BOARD REMOVAL 18. Unscrew the blocks that retain the panels. Remove the fiberglass panels from the crate and keep them in a safe location, see Figure WARNING Panels are fragile. Handle with care, they can easily be scratched or damaged.
LEGENDX COVER ASSEMBLY PREPARATION Next steps show how to assemble the cover. FIGURE 28: SPA COVER SETUP DESCRIPTION END PANEL EXTRA PANEL MIDDLE PANEL MIDDLE PANEL WITH ESCAPE HATCH END C-CHANNEL I-BEAM WITH I TO C SHORT CONNECTION PLATE...
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LEGENDX COVER page- FOAM INSTALLATION the figure for the fasteners to use. NOTE 1. Install the foam spacers on the top of the spa using the masking tape provided in the seal The trimmed portion of the I to C-long connection bag to keep the spacers in place.
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LEGENDX COVER DESCRIPTION DESCRIPTION G FLAT WASHER #10 FLAT WASHER #10 H SCREW #10-32x5/8 SPACER CAUTION WARNING Two I to C long connection plates must be installed The orientation and the installation of each per I-beam and on two I-beams.
LEGENDX COVER page- FIGURE 34: WIRE INSTALLATION FIGURE 33: I-BEAM WITH THE SHORT I TO C CONNECTION PLATE INSTALLATION DESCRIPTION DESCRIPTION I TO C LONG CONNECTION PLATE A SCREW #10-32 X 5/8" FLAT WASHER 5/16" (2) B FLAT WASHER #10 SCREW 5/16-18 x 5/8"...
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LEGENDX COVER 4. Slide one I-beam with short I to C connection plates in the C-channels on both sides of the escape hatch panel. Install the I-beam in such a manner that the bent portion of the I to C...
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LEGENDX COVER page- FIGURE 39: I-BEAM INSTALLATION 7. Slide a middle panel on each side of the escape hatch panel. Ensure the I-beam has FIGURE 38: MIDDLE SUPPORT BRACKET INSTALLATION slid over the panels on both the bottom and top sides, see...
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LEGENDX COVER FIGURE 41: INSTALL BOTH I-BEAMS WITH LONG I TO C CONNECTION PLATES FIGURE 40: INSTALL A MIDDLE PANEL ON EACH SIDE OF THE ESCAPE HATCH PANEL 8. Install both I- beams with the long I to C connection plates.
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LEGENDX COVER page- NOTE For some spas, optional dual side brackets (item B,Figure 43) are needed to mount the cover to the posts. The installation of these brackets is made the same way as for the post mount brackets described in the previous step.
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LEGENDX COVER WARNING Make sure the extension C-channel is free to move in its slots. FIGURE 46: SIDE EXTENSION C-CHANNEL INSTALLATION DESCRIPTION SIDE EXTENSION C-CHANNEL FIGURE 47: SCREW INSTALLATION SUPPORT BRACKET 15. Repeat previous steps for the remaining side I TO C LONG CONNECTION PLATE extension C-channels.
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LEGENDX COVER page- FIGURE 48: EXTRA PANEL INSTALLATION DESCRIPTION FIGURE 49: I-BEAM INSTALLATION EXTRA RECTANGULAR PANEL C-CHANNEL 17. Slide an I-beam on both sides with the short I to C connection plates in the C-channels with the bent portion pointing outwards, see...
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LEGENDX COVER WARNING When assembling the C- channel onto the foam panel, be careful not to delaminate the fiberglass. Ensure the I-beam has cleared the bottom and top sections. FIGURE 52: HEXAGONAL GUIDE BUSHING INSTALLATION 2. Install the left and right corner bracket supports on each end C-channel by using a #2 square screwdriver and the #8 X 1/2"...
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LEGENDX COVER page- 1. Install the Griplock completely into the 55). hexagonal coupling nut, see Figure 4. Use a #2 square screwdriver to secure the corner bracket on the C-channel end by using 2. Check that the Griplock is well tightened in the #8 X 1/2"...
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LEGENDX COVER * As you prefer, the Griplock can be used with the wing nut or with the hex. nut and a 9/16" wrench. This procedure refers only to the wing nut to simplify the text. 6. Push on the Griplock nut according to the...
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LEGENDX COVER page- FIGURE 59: WIRE TIGHTENING 2. Repeat the process again and again until the short and long C-channels touch each other, Figure If the C-channels still don't touch each other and it is not possible to tighten the wing nut...
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LEGENDX COVER FIGURE 62: LOCATION OF THE DRILLING HOLES (8) IN THE SHORT SUPPORT BRACKET FIGURE 61: SUPPORT BRACKET SCREW TIGHTENING 4. Repeat the previous steps for all remaining support brackets. 5. Next steps show how to drill holes to install the final screws on the support brackets.
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LEGENDX COVER page- FIGURE 65: SCREW INSTALLATION ON THE MIDDLE SUPPORT BRACKET FIGURE 64: HOLE DRILLING THROUGH THE C-CHANNEL 7. Install the painted Phillips #10- 24 x 1/2" tapping screws at the bottom and top of the support brackets, see...
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All security risks such as drowning, injury or undesired entry due to an open cover without an escape hatch installed are not approved by Covana and product certification will be void. FIGURE 68: OUTSIDE CORNER INSTALLATION...
LEGENDX COVER page- FIGURE 70: ESCAPE HATCH INSTALLATION MOUNT BRACKET INSTALLATION FIGURE 71: TUB MOUNT BRACKET INSTALLATION DESCRIPTION NOTE Use hardware bag no. 60 for the following steps. TUB MOUNT BRACKET POST MOUNT BRACKET WARNING Spa wall on both sides must be flat and parallel to the sleeves.
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LEGENDX COVER DESCRIPTION C POST MOUNT BRACKET EXTENDED TUB MOUNT BRACKET (OPTIONAL) 3. Install the top and bottom mount bracket arms on one of the sleeves, see Figure FIGURE 74: POST MOUNT BRACKET ALIGNMENT WITH THE SLEEVE 5. With the sleeve and its arms, align the top...
Fastening the tub mount brackets and/or extended tub mount brackets to soft/fragile engineered wood, MDF panels, plastic skirting or any composite siding is not approved by Covana and is not safe for operation. Improper fastening to the spa frame can result in serious injury or even death when the cover operates.
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LEGENDX COVER FIGURE 80: DRIVE SHAFT INSTALLATION ON THE NON- FIGURE 79: DRIVE SHAFT INSTALLATION ON THE MOTOR SIDE MOTOR SIDE 5. Slide 2 U-frames in the U-frame connection, DESCRIPTION Figure 81. Make sure the ends touching are the ones without holes. Use a measuring DRIVE SHAFT tape to center the U-frame connection.
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LEGENDX COVER page- FIGURE 83: U-FRAME INSTALLATION 10. Check if the drive shaft is still engaged on both ends. Slip your fingers under the U- frames to do this operation. 11. Once the U-frames are installed, the jack lock FIGURE 82: HOLE DRILLING THROUGH THE U-FRAME...
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Further unscrewing is not considered safe and is connector onto the base. The screws of the not recommended by Covana. compression connector should be oriented horizontally. You might have to rotate the Failure to follow these guidelines could cause...
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LEGENDX COVER page- FIGURE 86: THREADED ROD ADJUSTMENT FIGURE 87: SLEEVE INSTALLATION DESCRIPTION DESCRIPTION THREADED ROD CARRIAGE BOLT 1/4-20 X 3/4" JACK ADAPTER LOCK WASHER 1/4" POST MOUNT BRACKET NUT 1/4-20 19. Slide the sleeves over the top of the jacks and 20.
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LEGENDX COVER FIGURE 89: MOUNT BRACKET ARM INSTALLATION FIGURE 88: SLEEVE INSTALLATION DESCRIPTION 22. Repeat previous step for all jacks. MOUNT BRACKET ARM SOCKET HEAD SCREW 1/4-20 X 1" 23. Use a 48" (122 cm) long level to ensure that...
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LEGENDX COVER page- FIGURE 92: TOP PLATE COVER INSTALLATION 28. For all posts, slide the all- weather seals FIGURE 91: POST LEVEL ADJUSTMENTS down. Ensure they are properly seated on the outer sleeve base. Push down on the seal as 25.
The wiring must comply with all applicable local electrical regulations. FIGURE 93: SEAL INSTALLATION For AC-operated model: The Covana AC control box must be connected to a circuit that is ELECTRICAL CONNECTIONS protected by a dedicated Ground Fault Circuit Interrupter (GFCI) that complies with all applicable local electrical codes and regulations.
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LEGENDX COVER page- ELECTRICAL WARNING WARNING Choose a side of the spa that will allow any WARNING maintenance to the box to be easily done but that will also avoid direct and constant sunlight To reduce the risk of electrical shocks, the exposure.
LEGENDX COVER OPTIONAL EMERGENCY BATTERY BACKUP NOTE If you have purchased the optional emergency battery backup kit, it will be in one of the parts boxes. Install the charger in a safe, indoor location. The charger cuts the power once the battery is fully charged so you can keep the battery plugged on the charger.
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LEGENDX COVER page- FIGURE 98: BATTERY/SOLAR PANEL CONTROL BOX FIGURE 97: CONTROL BOX HOUSING DESCRIPTION 3. Unpack the key switch and plug the harness BATTERY into the control box (item C, Figure CIRCUIT BREAKER 4. Unpack the optional solar panel kit from the...
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LEGENDX COVER 5. Check if the middle sleeves are free by sliding them up and down by hand. Test if the middle sleeve slides without scratching or interfering with inner or outer sleeve. If all seems to function properly, lower the cover and check if the sleeves are level using the 48"...
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LEGENDX COVER page- WIPER INSTALLATION 1. Lift the cover halfway up to proceed to the next steps. The next steps are important for minimizing water intrusion. CAUTION 12 wipers need to be installed. Make sure the I-beams are dry and clean.
LEGENDX COVER SEAL INSTALLATION WARNING The recommended tool to install the seal properly is a J-Roller with rubber roller (Covana part no. 239693), see Figure 103. The roller is not included in the tools. It must be free of scratches, clean and non-abrasive.
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LEGENDX COVER page- FIGURE 106: SEAL JOINT CONNECTOR 6. Start installing the seal joint with the adhesive FIGURE 105: MASKING TAPE AND CLIPS layer facing up towards the cover, see Figure Figure 107. WARNING CAUTION The use of masking tape is recommended since it will protect the spa acrylic from the clip glue.
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LEGENDX COVER or your fingers to help release the seal from WARNING the clips. At this point, if there is no water in the spa and the 12. Once satisfied that the seal is released, lift up ambient air temperature is below 50 °F (10 °C), a the cover 36"...
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LEGENDX COVER page- UPPER LIMIT RESET OF THE COVER NOTE Every time that the height of the cover is changed, the 30-second countdown will restart. If that period NOTE of time is exceeded before having made the adjustments, you will exit the reset mode.
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LEGENDX COVER INSTALLATION CHECKLIST (CUSTOMER COPY) To ensure proper installation you must carefully read this checklist and confirm that you have completed all steps of the installation. The customer must receive a completed copy of this checklist. (Please check each circle when the point is completed) The base preparation steps are done correctly (Location and Foundation preparation sections).
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LEGENDX COVER page - INSTALLATION CHECKLIST (INSTALLER COPY) To ensure proper installation you must carefully read this checklist and confirm that you have completed all steps of the installation. The customer must receive a completed copy of this checklist. (Please check each circle when the point is completed) The base preparation steps are done correctly (Location and Foundation preparation sections).
LEGENDX COVER page- OPERATE THE USING THE ESCAPE HATCH COVER FROM INSIDE THE SPA Please read the SAFETY section of this manual 1. Turn the red handle by a quarter turn in either carefully before operating the cover. direction to retract the arms, see Figure 109.
(Time may vary for charging). WARNING Only use the charger provided by Covana to charge the batteries. Do not charge the battery when it is connected to the cover. Remove the battery and replace it with the second battery provided.
Using any type of fabric or plastic canvas to cover The product lifetime depends on the time you spend the Covana cover during hot weather may damage for the care and maintenance of the cover. the components. Only use such protection for the winterization procedure and during the cold season.
LEGENDX COVER 2. Apply the soap solution, working it across the WARNING surface in a scrubbing or circular motion. The surface of the cover panels can be cleaned Do not use power tools, since screws might break with a sponge, cloth or a soft plastic brush.
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FIGURE 116: SLIDING PARTS TO GREASE 8. Inspect the chains for signs of deterioration. If this is the case, please call your local Covana dealer immediately, see Figure 117.
Remove escape hatch and clean it with a mild detergent (i.e., dishwashing detergent) water. Rinse well using only water. *Contact your local Covana dealer Please call your Covana dealer for any mechanical, electrical or aesthetic maintenance. 243462 OWNER'S MANUAL REVISION 2...
15 A single-pole GFCI (not included) Continuous current draw 3 A Maximum WARNING Covana does not allow any modifications to the electrical system. Covana reserves the right to void the warranty if any modification is done without its approval. ELECTRICAL SPECIFICATIONS (BATTERY OPERATED MODEL) Voltage...
The debris on the cover is too (See Foundation Preparation section). heavy. Call your Local authorized Covana dealer. Verify whether a drive shaft has fallen off and if The chain skipped during operation. it is the case, reinstall the shaft.
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If all previous attempts failed, contact your local authorized Covana dealer. The chain is broken. Call your local certified Covana dealer for A spring pin is broken. The cover raises technical support. unevenly.
SHELL & FIBER PANELS: 5 YEARS COVANA warrants the Legend – Legend X – C-EP – Evolution fiber panels and the Oasis inner shell and outer shell against fracture, abnormal deformation or leaking for five (5) years from the original purchase date.
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LEGENDX COVER POWDER COAT: 3 YEARS COVANA warrants the powder paint on all surfaces against chipping and peeling under normal conditions for three (3) years from the original purchase date. Labor associated to replacement of parts or repairs under this warranty is paid for one (1) year from the original purchase date.
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COVANA Unit even by a COVANA authorized dealer, which goes against this manual. COVANA is not liable for any injury, loss or damage, direct or consequential, arising out of the inability to use the COVANA Unit.
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LEGENDX COVER Contact your local authorized Covana dealer for all service-related issues. Made in Canada by Covana, a division of the Canimex group COVANA.COM CANIMEX GROUP PATENTED CANADA 2,532,429 US 11/162,557 UK 0515168.3 AUSTRALIA 2006200251 The information in this manual was accurate at the time of print. The manufacturer reserves the right to change or improve its product without prior notice.
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