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COVANA Oasis Cover Standard Owner's Manual

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Summary of Contents for COVANA Oasis Cover Standard

  • Page 3 OASIS COVER page - COVANA SPA COVER MANUFACTURER OWNER'S MANUAL MANUAL NO. 252464 252464 OWNER'S MANUAL REVISION 0...
  • Page 4 page- OASIS COVER OASIS COVER MANUAL NO. 252464 First edition 2023-11-30 REVISION DESCRIPTION DATE OWNER'S MANUAL NEW RELEASE 2023-11-30 252464 OWNER'S MANUAL REVISION 0...
  • Page 5 OASIS COVER page- INTRODUCTION CONGRATULATIONS FOR THE PURCHASE OF YOUR NEW COVANA COVER IMPORTANT INFORMATION SAFETY DRUGS AND ALCOHOL IMPORTANT SAFETY INSTRUCTIONS RISK OF ELECTROCUTION ELECTRICAL WARNING MODIFICATIONS TO THE COVER POSITION OF THE KEY SWITCH LABELING RISK OF ELECTROCUTION...
  • Page 6 WIRING DIAGRAM (EUROPE) (LIGHTS) – 50 HZ, 230 VAC OPERATOR MAINTENANCE WINTERIZING WASHING THE COVER POST GREASING CHAIN LUBRICATION PERIODIC MAINTENANCE TABLE TECHNICAL SPECIFICATIONS COVANA COVER FRONT VIEW FRAME DIMENSIONS AND FOOT PRINT CONCRETE SLAB LAYOUT OPTION ELECTRICAL SPECIFICATIONS TROUBLESHOOTING 252464 OWNER'S MANUAL REVISION 0...
  • Page 7 OASIS COVER page- 252464 OWNER'S MANUAL REVISION 0...
  • Page 8 OASIS COVER INTRODUCTION As part of its ongoing commitment to improve the quality, reliability, durability and safety of its products, Covana is proud to present this edition of the cover Owner's Manual. The various sections that make up this manual will provide you with the most recent information allowing you to understand the operation of the cover, its installation and its maintenance in order to obtain complete satisfaction and to ensure maximum safety and comfort for users.

  • Page 10: Drugs And Alcohol

    NOTE READ AND FOLLOW ALL INSTRUCTIONS. Before reproducing or copying this manual, in whole or in part, written consent must be obtained from Covana. Covana reserves the right to make WARNING changes without notice and without incurring any obligation. CALIFORNIA PROPOSITION 65...
  • Page 11 Have any repairs, adjustments or mechanical Never operate the cover until all people and work performed by a certified Covana dealer as objects are out of the spa. soon as possible when you notice any malfunction.

  • Page 12: Risk Of Electrocution

    Furthermore, and use only accessories and tools approved modifications to the electrical components will by Covana. also void the warranty. Do not rotate or slide the cover using its edges. DANGER This may damage the edge components. Failure to comply with these instructions may...

  • Page 13: Electrical Warning

    No. 6 AWG (4.11 mm / 13.30mm ). (NEC art. 680). Replace electrical components with original components provided or approved by Covana. Ask your dealer for replacement parts. MODIFICATIONS TO THE COVER To reduce the risk of electrical shock, replace a damaged electrical cord immediately.
  • Page 14 page- OASIS COVER POSITION OF THE KEY SWITCH WARNING The key switch must be permanently installed and located 5 ft (1.5 m) away from the spa and 5 ft (1.5 m) above the deck or ground level, see Figure Make sure the user has a clear view of the cover when operating it. The key switch must be located in an area where no water downpour or debris might fall on it.
  • Page 16 page- OASIS COVER INFORMATION ON THE ELECTRICAL LABELING CABLES This section features the labels affixed to various These labels inform the user about the danger of components for your safety. electrocution with the presence of water near the electrical wiring. WARNING The labels are located on the power cable near the key switch.
  • Page 17 OASIS COVER page- KEY SWITCH OPERATION DIAGRAM TECHNICAL SPECIFICATION LABEL This label shows the user how to push the button These labels show the user the important technical while turning the key into the key switch to raise or specifications. They are located on the operator lower the cover.
  • Page 18 This label warns the user about the risk of drowning. It is affixed on the exterior and interior wall faces. If the labels are damaged or no longer meet legibility requirements, please obtain replacement labels by contacting Covana or your local Covana dealer. 252464 OWNER'S MANUAL REVISION 0...
  • Page 20 page- OASIS COVER GLOSSARY PART IMAGE FUNCTION This all- weather seal protects sleeves from Sleeve all-weather seal damage due to weather. The contour seal makes sure there is uniform Contour seal contact between the cover panels and the spa. Contour seal installation clips are used during the Contour seal installation installation process to make sure the seal is clip...
  • Page 21 OASIS COVER page- PART IMAGE FUNCTION The foot bracket provides a solid footing of the Foot bracket cover and is attached to the bottom of the jack. Spa entrance U-frame This link is installed under the entrance steps of the link spa.
  • Page 22 page- OASIS COVER PART IMAGE FUNCTION Jacks are a very important component of the Jack cover. They allow the cover to lift up and down. The operator powers and controls the lifting Operator mechanism of the cover. The sleeves are aluminum extrusions to hide and Sleeve protect the jacks.
  • Page 23 OASIS COVER page- PART IMAGE FUNCTION The wire guard is an assembly that will house a wire that comes from the cover to light up the LED Wire guard light kit. It protects the wire from becoming overly taut and will release extra wire if necessary. The Darling type outer shell is the outside part of the cover.

  • Page 26: Installation Procedure

    CAUTION foundation, a set of non- permanent mounting plates is required. The cover must be installed by a certified Covana installer. Having the cover installed by someone Four screws to fasten the key switch to its who is not certified will void the warranty.
  • Page 27 Damage caused by inadequate foundation MOUNTING PLATES section for more information. construction is not covered by the Covana For an existing foundation, refer to the Technical warranty. It is the responsibility of the owner to Specifications section to see the diagram.

  • Page 28: Unpacking Procedure

    The unpacking procedure is in the envelope on the side of the crate. NOTE If you find any damage, refer to the Covana Damaged claim form attached to the crate, take pictures and simply refuse the delivery from the carrier.
  • Page 29 OASIS COVER page- HARDWARE IDENTIFICATION TABLE DESCRIPTION CODE 202000/01 5/16-18 x 2" Hex bolt used to assemble the lower frame (slate or mocha) 188801 1/4-20 x 2¼" Hex bolt to assemble the feet of the posts 202013/14 1/4-20 x 3/4" Carriage bolt to assemble the front frame cut-out (slate or mocha) 202005/06 M6 x 20 mm Screw to fasten the cover and sleeve (slate or mocha) No.

  • Page 30: Assembly Preparation

    page- OASIS COVER ASSEMBLY PREPARATION WARNING Before assembling, keep in mind that the screws may break or strip if the torque is too much when using power tools. 1. Install foam spacers on the top of the spa near each corner. Use the masking tape provided in the seal bag to keep the spacers in place.
  • Page 31 OASIS COVER page- need the motor frame on the long side of the cover. FIGURE 16: FOOT BRACKET INSTALLATION 3. Slide the alignment vertical legs of the foot in FIGURE 15: OPERATOR AND JACKS INSTALLATION the bottom alignment slots of the jack, see DESCRIPTION Figure 16 Figure...
  • Page 32 page- OASIS COVER FIGURE 19: DRIVE SHAFT INSTALLATION 9. Hold the left- hand non- motor- side jack assembly upright and in line with the left FIGURE 18: SCREW INSTALLATION drive shaft. Use a 3/4″ adjustable wrench to 6. Repeat previous steps with the non- motor carefully rotate the square shaft of the jack to right-hand side foot.
  • Page 33 OASIS COVER page- FIGURE 21: LONG U-FRAME INSTALLATION FIGURE 22: SPA ENTRANCE U-FRAME LINK AND METAL COUPLER DESCRIPTION DESCRIPTION NON-MOTOR SIDE JACK UNPAINTED METAL COUPLER 5/16" x 2" HEX HEAD SCREWS 1/4" x 3/4" CARRIAGE BOLT PLASTIC WASHER 1/4" NYLON INSERT LOCK NUT NYLON INSERT LOCKNUT SPA ENTRANCE U-FRAME LINK 11.
  • Page 34 page- OASIS COVER FIGURE 23: SHORT U-SHAPE INSTALLATION 16. Check whether the drive shafts fell off during installation. If so, review the previous steps. If not, tighten all U-frame screws. FIGURE 24: JACK LOCK SCREW DANGER DESCRIPTION Failure to verify the proper installation of the drive M8 x 50 mm JACK LOCK SCREW shafts could result in the non- motor- side jacks extending on their own.
  • Page 35 OASIS COVER page- FIGURE 25: CLIP-ON BARREL NUT INSTALLATION FIGURE 27: MOUNTING SCREW ON THE SLEEVE DESCRIPTION 22. Make sure the sleeve seal on each post is CLIP-ON BARREL NUT slid all the way down against the top of the outer sleeve, see Figure M6 SCREW...
  • Page 36 page- OASIS COVER better leverage. Do not lift more than 16" (40 cm). NOTE A non-abrasive or blunt tool may be used to help hold the outer shell in place before moving to the next steps. CAUTION Do not use any sharp or abrasive tools to hold the outer shell in place while following the next steps.
  • Page 37 OASIS COVER page- 4. While holding the outer shell open, cut and NOTE remove the two cable ties that hold the wire The wire guard will be positioned on the outer guard, see Figure 32 Figure sleeve, on the opposite corner of the light push button, see Figure WARNING...
  • Page 38 page- OASIS COVER FIGURE 36: INSERT SLOTS OVER SCREWS FIGURE 38: TIGHTEN BOTH SCREWS 10. Pull the wire guard up to insert its tab behind 12. Connect the bottom harness to the wire the plastic holder, see Figure guard connector. The bottom harness is attached to the key switch cable.
  • Page 39 OASIS COVER page- FIGURE 39: WIRE GUARD CONNECTION FIGURE 40: MAGNETIC PLATE 13. If the cover is completely lowered on the spa, and the exiting wire ( Figure 41 ) seems to have sufficient tension and the magnetic plate is properly positioned ( Figure 40 move to the next section, lifting mechanism installation (part 2).
  • Page 40 page- OASIS COVER the wire is tight enough, retighten the set screws, keep following the pattern shown in screws. Figure 16. Slide the outer shell back on the inner shell. WARNING CAUTION Make sure the sleeve is correctly pressed against the outer shell before installing the M6 x 20 mm screws.
  • Page 41 OASIS COVER page- FIGURE 44: INSTALLATION PATTERN FOR CORNER BRACKET SCREWS ATTACHED TO THE SLEEVE WARNING FIGURE 46: SLEEVE INSTALLATION CHECKING Make sure there is no gap between the sleeve and the bracket. If there is a gap, verify the 8.
  • Page 42 page- OASIS COVER 2. Make sure there is no object directly above the cover or in its lifting path while performing this test. Refer to the instructions in the LIMIT SWITCH ADJUSTMENT section if adjustment is required. 3. Use the key switch to raise the cover to a maximum of 8"...
  • Page 43 NOTE This setup is only available for spa base sizes larger than 82" wide for standard Covana units and 87" wide for long side Covana units. 1. After the unit has been installed, but before installing the seal, proceed with the non- permanent mounting plate installation.

  • Page 44: Seal Installation

    SEAL INSTALLATION WARNING The recommended tool to install the seal properly is a J-Roller with rubber roller (Covana part no. 239693), see Figure The roller is not included in the tools. It must be free of scratches, clean and non-abrasive.
  • Page 45 OASIS COVER page- FIGURE 55: SEAL JOINT CONNECTOR 7. Start installing the seal joint with the FIGURE 54: MASKING TAPE AND CLIPS adhesive layer facing up towards the cover, Figure 55 Figure CAUTION CAUTION The use of masking tape is recommended since it will protect the spa acrylic from the clip glue.
  • Page 46 page- OASIS COVER to slowly and fully release from the seal clips. WARNING You can also use a non-abrasive plastic tool or your fingers to help release the seal from At this point, if there is no water in the spa and the the clips.

  • Page 47: Electrical Connections

    Covana. CAUTION Replace electrical components with original All electrical work should be done by a certified components provided or approved by Covana. electrician, otherwise certification Ask your dealer for replacement parts.
  • Page 48 page- OASIS COVER ELECTRICAL WARNING WARNING For AC-operated model: To reduce the risk of electrical shocks, the green- colored terminal (or the terminal marked “g,” “gr,” “ground,” “grounding” or with a symbol) that is located inside the supply terminal box or compartment must connected grounding...
  • Page 49 OASIS COVER page- GROUNDING AND POWER SUPPLY CONNECTIONS 1. Remove the screws (4) on the bottom side of the operator cover and remove the cover, see Figure 2. For the complete wiring diagrams refer to the Electrical diagrams section (North American models and European models).
  • Page 50 page- OASIS COVER LIMIT SWITCH ADJUSTMENT Figure 61) out from the operator frame. Be careful not to rotate the cam wheels (items C and D, Figure 61). WARNING Disconnect or turn off the power supply before starting any work on the cover. All electrical work should be performed by a qualified electrician.
  • Page 51 OASIS COVER page- FIGURE 62: CAM WHEELS 5. Once the up limit is set to the desired position, reinstall the cam plate to its original location and make sure that it is properly inserted in the slot of each cam. Never operate the system without the cam plate and retaining screw installed.
  • Page 52 page- OASIS COVER INSTALLATION CHECKLIST (CUSTOMER COPY) To ensure proper installation you must carefully read this checklist and confirm that you have completed all steps of the installation. The customer must receive a completed copy of this checklist. (Please check each circle when the point is completed) The base preparation steps are done correctly.
  • Page 53 OASIS COVER page - INSTALLATION CHECKLIST (INSTALLER COPY) To ensure proper installation you must carefully read this checklist and confirm that you have completed all steps of the installation. The customer must receive a completed copy of this checklist. (Please check each circle when the point is completed) The base preparation steps are done correctly.
  • Page 56 OASIS COVER LED LIGHT KIT OPERATE THE To operate the Covana light system, press on the COVER light switch located under the cover on one of its corners. The Covana lights can operate in two different modes. You can select the mode by...
  • Page 57 OASIS COVER page- MANUAL OPERATION OF THE COVER WARNING Disconnect or turn off and secure all power supplies before starting any intervention on the cover. 1. Disconnect or turn off and secure the power supply. 2. Remove the four screws at the bottom of the operator cover, and remove the cover as shown in Figure...
  • Page 58 page- OASIS COVER WIRE GUARD REASSEMBLY You might need to reassemble the wire guard harness if the magnetic plate (Figure 66) came off to let the wire out. The function of the wire guard is to protect the wire from excessive strain. The main causes for the magnetic plate to come off are the wire getting caught, ice buildup around the roof or someone catching or pulling on the wire.
  • Page 59 6. Operate the cover by cycling it up and down. If the plate still comes off due to excessive tension, consult the Troubleshooting section or call your local Covana dealer. 252464 OWNER'S MANUAL REVISION 0...

  • Page 62: Electrical Diagrams

    page- OASIS COVER ELECTRICAL DIAGRAMS Next pages of this section show electrical diagrams of the cover. 252464 OWNER'S MANUAL REVISION 0...
  • Page 63 OASIS COVER page- WIRING DIAGRAM (NORTH AMERICA) (LIGHTS) – 60 HZ, 120 VAC OPERATOR 252464 OWNER'S MANUAL REVISION 0...
  • Page 64 page- OASIS COVER 252464 OWNER'S MANUAL REVISION 0...
  • Page 65 OASIS COVER page- WIRING DIAGRAM (EUROPE) (LIGHTS) – 50 HZ, 230 VAC OPERATOR 252464 OWNER'S MANUAL REVISION 0...
  • Page 66 page- OASIS COVER 252464 OWNER'S MANUAL REVISION 0...

  • Page 68: Maintenance

    WARNING giving the cover a dull, dirty appearance. Using any type of fabric or plastic canvas to cover the Covana cover during hot weather may damage the components. Only use such protection for the winterization procedure and during the cold season.
  • Page 69 OASIS COVER page- WARNING Never use a pressure washer or high pressure to clean the cover. The high pressure could puncture the outer shell . Never use harsh detergents that may cause a chemical reaction and permanently damage the surface. Do not use abrasive cleaners.
  • Page 70 OASIS COVER FIGURE 74: SLIDING PARTS GREASING 8. Inspect the chains for signs of deterioration. If this is the case, call your local Covana dealer, see Figure FIGURE 72: INTERNAL JACK 6. Raise the jacks until they reach the...

  • Page 71: Chain Lubrication

    OASIS COVER page- CHAIN LUBRICATION This procedure shows how to lubricate the transmission power chain attached to the operator. “Mobil Epic MOLY Grease” recommended for cold and hot climates. Ideally, a sprayable grease or an equivalent low temperature synthetic grease. NOTE Two separate chains are attached to the operator (left and right).

  • Page 72: Periodic Maintenance Table

    Grease the jack assemblies. * Wash the cover with a mild detergent (i.e., dishwashing detergent) and water. Rinse well using only water. *Contact your local Covana dealer Please call your Covana dealer for any mechanical, electrical or aesthetic maintenance. 252464 OWNER'S MANUAL REVISION 0...

  • Page 75: Technical Specifications

    OASIS COVER page - TECHNICAL SPECIFICATIONS COVANA COVER FRONT VIEW 252464 OWNER'S MANUAL REVISION 0...

  • Page 76: Frame Dimensions And Foot Print

    page- OASIS COVER FRAME DIMENSIONS AND FOOT PRINT INCH (mm) STANDARD 100.5 105.75 92.75 130.75 MODEL (2692) (2553) (889) (2997) (2685) (2356) (2489) (3321) (1321) LONG SIDE 105.75 100.5 92.75 130.75 MODEL (2845) (2685) (991) (2870) (2553) (2489) (2356) (3321) (1448) 252464 OWNER'S MANUAL...
  • Page 77 OASIS COVER page- CONCRETE SLAB LAYOUT OPTION INCH (mm) STANDARD 100.5 105.75 92.75 130.75 MODEL (2692) (2553) (889) (2997) (2685) (2356) (2489) (3321) (1321) LONG SIDE 105.75 100.5 92.75 130.75 MODEL (2845) (2685) (991) (2870) (2553) (2489) (2356) (3321) (1448) 252464 OWNER'S MANUAL REVISION 0...
  • Page 78 10 A single-pole GFCI (not included) Current draw Max 6 A WARNING Covana does not allow any modifications to the electrical system. Covana reserves the right to void the warranty if any modification is done without its approval. OPERATION LIMITATIONS WARNING The cover should never be used if the following conditions are reached.

  • Page 80: Troubleshooting

    The debris on the cover is too (See Foundation Preparation section). heavy. If all previous attempts failed, contact your local authorized Covana dealer. Lower the cover completely and fasten the post back in at the correct height. The post screws (attached to the outer shell) are loose.
  • Page 81 Check level on 2 faces of the sleeve. If all previous attempts failed, contact your local authorized Covana dealer. The chain is broken. Call your local certified Covana dealer for A spring pin is broken. The cover raises technical support.
  • Page 82 Lights do not work. The light switch is faulty. If all previous attempts failed, contact your local authorized Covana dealer. Lift the side of the outer shell where the cable exits from the inner shell; remove the CTS 70 Excessive tension in the Constant...

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Oasis cover long side

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