1. Manuals
  2. Brands
  3. Banner Manuals
  4. Controller
  5. SC22-3
  6. Instruction manual

Banner SC22-3 Instruction Manual

Hide thumbs Also See for SC22-3:
Table of Contents

Advertisement

Quick Links

Download this manual
SC2 2 - 3 / - 3 E Safet y Controller
I nst ruct ion Manual
I nstruction Manual
Original I nst ruct ions
133487 Rev. D
28 Oct ober 2015
133487

Advertisement

Table of Contents
loading

Related Manuals for Banner SC22-3

Summary of Contents for Banner SC22-3

  • Page 1 SC2 2 - 3 / - 3 E Safet y Controller I nst ruct ion Manual I nstruction Manual Original I nst ruct ions 133487 Rev. D 28 Oct ober 2015 133487...

  • Page 2: Table Of Contents

    1.3.4 Sources of St andards and Regulat ions ................6 1.4 Cont act Us ..........................7 1.5 Banner Engineering Corp Lim it ed Warrant y .................. 7 2 Ove r vie w ........................9 2.1 Et hernet - Com pat ible Model ......................
  • Page 3 SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual 4.7.3 FSD I nt erfacing Connect ions ..................40 4.7.4 Com m on Wire I nst allat ion ....................46 4.8 St at us Out put s ........................46 4.8.1 St at us Out put Signal Convent ions ...................
  • Page 4 SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual 10.4.2 Opt ical Sensor Requirem ent s ..................94 10.4.3 Opt ical Sensor Hookup Opt ions ..................95 10.5 Two- Hand Cont rol ........................96 10.5.1 Two- Hand Cont rol Safet y Dist ance ( Minim um Dist ance) ............

  • Page 5: Abou T Th Is D Ocu M E N T

    1 .2 EC D e cla r a t ion of Con for m it y ( D oC) Banner Engineering Corp. herewit h declares t hat t he SC2 2 - 3 Se r ie s Sa fe t y Con t r olle r is in conform it y wit h t he provisions of t he Machinery Direct ive 98/ 37/ EEC and all essent ial healt h and safet y requirem ent s have been m et .

  • Page 6: Applicable U.s. St Andards

    SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual 1 .3 .1 Applica ble U.S. St a n da r ds ANSI B11.0 Safet y of Machinery, General Requirem ent s, and Risk ANSI B11.16 Met al Powder Com pact ing Presses Assessm ent ANSI B11.17 Horizont al Ext rusion Presses ANSI B11.1 Mechanical Power Presses...

  • Page 7: Cont Act Us

    This warrant y does not cover dam age or liabilit y for m isuse, abuse, or t he im proper applicat ion or inst allat ion of t he Banner product .
  • Page 8 TRAD E USAGE. This Warrant y is exclusive and lim it ed t o repair or, at t he discret ion of Banner Engineering Corp., replacem ent . I N N O EVEN T SH ALL BAN N ER EN GI N EERI N G CORP. BE LI ABLE TO BUYER OR AN Y OTH ER PERSON OR EN TI TY FOR...

  • Page 9: Ove R Vie W

    , refer t o lat er sect ions. The Banner SC22 Safet y Cont rollers ( t he Safet y Cont roller, or t he Cont roller) are easy- t o- use, configurable, 24V dc safet y m odules designed t o m onit or m ult iple safet y and non- safet y input devices and cont rol up t o t hree independent m achine prim ary cont rol elem ent s ( MPCEs) .

  • Page 10: Applicat Ions

    SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual 2 .2 Applica t ion s The Safet y Cont roller can be used wherever safet y m odules are used. The Safet y Cont roller is well suit ed t o address m any t ypes of applicat ions, including, but not lim it ed t o: •...

  • Page 11: Pc Requirem Ent S

    SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual 2 .4 .1 PC Re qu ir e m e n t s Ope r a t in g syst e m Th ir d- pa r t y soft w a r e ®...

  • Page 12: Sc- Xm1 Ext Ernal Mem Ory ( Xm) Card

    SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual 2 .4 .5 SC- XM 1 Ex t e r n a l M e m or y ( XM ) Ca r d The m odel SC- XM 1 ext ernal m em ory ( XM) card is a rem ovable m em ory m odule t hat can st ore or be used t o t ransfer a single configurat ion.
  • Page 13 SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual 1. Moves cursor t o t he left or select s set t ings. 2. Moves cursor t o t he pre- est ablished point in t he program t o re- est ablish a m enu reference point .

  • Page 14: Personal Com Put Er I Nt Erface ( Pci )

    Safet y Cont roller m odel, t he firm ware versions of m icroprocessors A and B, and t he hardware version. Cont act a Banner Applicat ions Engineer wit h any quest ions. www.bannerengineering.com - Tel: 763.544.3164...

  • Page 15: I Nput And Out Put Connect Ions

    Mut ing Cont act Banner Engineering for addit ional inform at ion about connect ing ot her devices not described in t his m anual. Sa fe t y D e vice H ook u p Con side r a t ion s...

  • Page 16: St At Us Out Put S

    SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual 1. Sa fe t y Con t r olle r 2. OFF- D e la y 3. Sole n oid lock in g sw it ch 4. Robot 5.

  • Page 17: Virt Ual St At Us Out Put S

    SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual • When a safet y input has a Fault condit ion • When a safet y out put 's OFF- delay can be cancelled N OTE: 1. Only safet y out put s t hat have input s m apped t o t hem can be m apped t o a st at us out put . 2.

  • Page 18: Syst Em Set T Ings

    SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual I n pu t s M a ppe d t o I n pu t s. Mut ing sensors and bypass swit ches work in conj unct ion wit h cert ain safet y input devices t o t em porarily suspend t he St op signal of a safet y input device.

  • Page 19: I Nt Ernal Logic

    Syst em Opt ions on page 63. I f t he password becom es lost , cont act t he Banner Engineering for assist ance. A person who, by possession of a recognized degree or cert ificat e of professional t raining, or who, by ext ensive knowledge, t raining and experience, has successfully dem onst rat ed t he abilit y t o solve problem s relat ing t o t he subj ect m at t er and work.

  • Page 20: Confirm Ing A Configurat Ion

    SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual Cr e a t in g a Con figu r a t ion • Via com put er using t he Safet y Cont roller PC I nt erface ( PCI ) program ( no password needed) •...

  • Page 21: Com Pon E N T S A N D Spe Cifica T Ion

    SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual 3 Com pon e n t s a n d Spe cifica t ion s The Safet y Cont roller can be ordered alone, wit hout t erm inals, as a replacem ent part .

  • Page 22: I Nt Erface Modules

    SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual Ca t 5 e Sh ie lde d Cor dse t s Ca t 5 e Cr ossove r Sh ie lde d Cor dse t s Le n gt h STP2 5 STPX2 5...

  • Page 23: Specificat Ions

    SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual 3 .5 Spe cifica t ion s Pow e r En vir on m e n t a l Ra t in g 24V dc, ± 20% NEMA 1 ( I EC I P20) , for use inside NEMA 3 ( I EC I P54) or bet t er enclosure M ode l SC2 2 - 3 : 0.4 A ( Cont roller only) , 5.9 A ( all out put s ON at full...

  • Page 24: Dim Ensions

    SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual 3 .5 .1 D im e n sion s Allow minimum 65 mm (2.6") clearance for USB cable or Ethernet cable and 43 mm (1.7") for XM Card insertion 64 mm (2.5") 35 mm...

  • Page 25: Syst E M I N St A Lla T Ion

    W ARN I N G: Re a d t h is Se ct ion Ca r e fu lly Be for e I n st a llin g t h e Syst e m The Banner Safet y Cont roller is a cont rol device t hat is int ended t o be used in conj unct ion wit h a m achine safeguarding device.

  • Page 26: Safet Y I Nput Devices

    I f t here are any quest ions about t he device( s) t hat are connect ed t o t he Safet y Cont roller, cont act Banner Engineering for assist ance. www.bannerengineering.com - Tel: 763.544.3164...

  • Page 27: Signals: Run And St Op St At Es

    SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual Inputs W ARN I N G: Sh a r in g of Sa fe t y I n pu t s Inputs S1.....S11 S12...S22 M u lt iple Sa fe t y Con t r olle r s m u st n ot sh a r e sa fe t y in pu t de vice s;...
  • Page 28 SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual N ot a ll cir cu it t ype s m e e t t h e Ca t e gor y 4 cla ssifica t ion pe r I SO 1 3 8 4 9 - 1 ; r e fe r t o se ct ion Sa fe t y Cir cu it I n t e gr it y a n d I SO 1 3 8 4 9 - 1 Sa fe t y Cir cu it Pr in ciple s on pa ge 8 6 for a discu ssion of sa fe t y cir cu it in t e gr it y...
  • Page 29 SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual I n pu t Sign a l COS Tim in g Ru le s I n pu t Cir cu it St op St a t e —SO t u r n s Off w h e n 3 : Ru n St a t e —SO t u r n s On w h e n 4 : D u a l- Ch a n n e l A a n d B Com ple m e n t a r y 2 Terminals...

  • Page 30: Non- Safet Y I Nput Devices

    SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual When a safet y m at is used, t he response t im e calculat ion for t he safet y m at depends on t he St op ( 6 t o 100 m s) debounce t im e.

  • Page 31: I Nput Device Reset S

    SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual Table 1: Cancel Off- Delay Tim ing Safety Input(s) (Manual or Auto) Stop Cancel Delay Performed Reset Cancel Delay Input (Monitored Option Shown) Safety Input(s) (Manual or Auto) Stop Off Delay Off Delay...

  • Page 32: Reset Signal Requirem Ent S

    SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual W ARN I N G: Re se t Sw it ch Loca t ion All r e se t sw it ch e s m u st be a cce ssible on ly fr om ou t side , a n d in fu ll vie w of, t h e h a za r dou s a r e a .

  • Page 33: Perim Et Er Guarding And Pass- Through Hazards

    SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual 4 .5 .3 Pe r im e t e r Gu a r din g a n d Pa ss- Th r ou gh H a za r ds A pass- t hrough hazard is associat ed wit h applicat ions, such as perim et er guarding, where personnel m ay pass t hrough a safeguard ( which issues a st op com m and t o rem ove t he hazard) , and t hen cont inue int o t he guarded area, where t heir presence is no longer det ect ed.

  • Page 34: Enabling Devices

    SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual Two-Hand Control Device Safety Device 2 (Manual Reset) Reset Signal Safety Output Figure 18. Tim ing logic: Two- Hand Cont rol device and m anual reset safet y input device Tw o- H a n d Con t r ol Act iva t ion on Pow e r - Up Pr ot e ct ion .
  • Page 35 SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual • Safet y m at s • Prot ect ive st ops E- st op but t ons, rope pulls, enabling devices, ext ernal device m onit oring, and bypass swit ches are non- m ut able devices or funct ions.

  • Page 36: Bypass Funct Ion

    SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual W ARN I N G: M u t e a n d Bypa ss M u t e a n d Bypa ss ope r a t ion s m u st be don e in a w a y t h a t m in im ize s pe r son n e l r isk . I m plem ent t he following when creat ing m ut e and bypass applicat ions: •...

  • Page 37: Edm, Ossd ( Safet Y Out Put ) , And Fsd Hookup

    SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual Safety Output Closed Don’t Care Don’t Care Open 100 ms 100 ms 100 ms 5 sec. 5 sec. 5 sec. N OTE: 100 m s t o 5 s t im e period is adj ust able in 50 m s int ervals ( default is 100 m s) . Figure 22.

  • Page 38: Safet Y Out Put S

    SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual CAUTI ON : ED M Con figu r a t ion I f t he applicat ion does not require t he EDM funct ion, it is t he user’s responsibilit y t o ensure t hat t his does not creat e a hazardous sit uat ion.
  • Page 39 SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual t he out put s will swit ch t o an Off st at e. For circuit s requiring t he highest level of safet y and reliabilit y, eit her OSSD m ust be capable of st opping t he m ot ion of t he guarded m achine cont rolled by a safet y out put in an em ergency.

  • Page 40: Fsd I Nt Erfacing Connect Ions

    SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual 4 .7 .3 FSD I n t e r fa cin g Con n e ct ion s Final swit ching devices ( FSDs) m ay t ake m any form s, t hough t he m ost com m on are forced- guided ( m echanically linked) relays or I nt erfacing Modules.
  • Page 41 W ARN I N G: OSSD I n t e r fa cin g To ensure proper operat ion, t he Banner device out put param et ers and m achine input param et ers m ust be considered when int erfacing t he solid st at e safet y out put s t o t he m achine input s. Machine cont rol circuit ry m ust be designed so t hat : •...
  • Page 42 SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual Safety Stop Circuit Input Terminals Safety Controller 1A 1B 2A 2B 3A 3B Safety Stop Circuit 3A 3B +24V dc 2A 2B +24V dc 1A 1B Figure 29. Generic Hookup: 1- channel, 2- channel, and no EDM www.bannerengineering.com - Tel: 763.544.3164...
  • Page 43 SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual On e - Ch a n n e l ED M H ook u p t o SC- I M 9 A I n t e r fa ce M odu le The SC- I M9A int erface m odule depict ed in t he following figure is shown in one- channel EDM hookup.
  • Page 44 SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual Tw o- Ch a n n e l ED M H ook u p t o I M - T- 9 A I n t e r fa ce M odu le The I M- T- 9A int erface m odule depict ed in t he following figure is shown in t wo- channel EDM hookup.
  • Page 45 SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual On e - Ch a n n e l ED M H ook u p t o I M - T- 9 A I n t e r fa ce M odu le The I M- T- 9A int erface m odule depict ed in t he following figure is shown in one- channel EDM hookup.

  • Page 46: Com M On Wire I Nst Allat Ion

    SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual 4 .7 .4 Com m on W ir e I n st a lla t ion Keep in m ind t he lead wire resist ance of t he 0V com m on wire and t he current s flowing in t hat wire t o avoid nuisance lockout codes 1.1, 1.2, or 1.5.
  • Page 47 SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual M a ppe d St a t u s Ou t pu t ( s) St a t e Sign a l Con ve n t ion 1 ( de fa u lt ) Sign a l Con ve n t ion 2 Tr a ck e d Fu n ct ion 2 4 V dc = Ru n...

  • Page 48: St At Us Out Put Funct Ionalit Y

    SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual 4 .8 .2 St a t u s Ou t pu t Fu n ct ion a lit y Tr a ck I n pu t A St at us Out put configured for t his funct ion will indicat e t he current st at e of an input . Tr a ck Ou t pu t A St at us Out put configured for t his funct ion will indicat e t he current physical st at e of a Safet y Out put , eit her ON or OFF.

  • Page 49: Virt Ual St At Us Out Put S

    SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual OK t o Ca n ce l OFF- D e la y St at us Out put s configured for t his funct ion will indicat e when an OFF- delay can be cancelled — t hat is, when t he cancel delay input can be act ivat ed in order t o keep t he OFF- delayed Safet y Out put ON, or t o im m ediat ely t urn t he Safet y Out put OFF.

  • Page 50: Pc I N T E R Fa Ce Con Figu R A T Ion ( Pci )

    SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual 5 PC I n t e r fa ce Con figu r a t ion ( PCI ) 5 .1 PC I n t e r fa ce ( PCI ) Ove r vie w The PC I nt erface ( PCI ) is a com put er program wit h real- t im e display and diagnost ic t ools t hat can be used t o: •...

  • Page 51: Build A Configurat Ion

    5 .1 .2 Bu ild a Con figu r a t ion To inst all t he soft ware on your com put er, double- click on t he Banner Safet y Cont roller icon . Read and underst and t he warning on t he St art - up page, and click OK.
  • Page 52 SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual Cr e a t e a N e w Con figu r a t ion Open t he soft ware program , and a new un- nam ed file is creat ed. You m ay nam e t he Configurat ion and t he Aut hor, and est ablish t he syst em set t ings at t his t im e.
  • Page 53 SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual Select t he I nput Device Propert ies Aft er an input device is select ed, t he Propert ies m enu for t hat device pops up. This m enu present s t he propert ies t hat m ust be est ablished for each t ype of input device.
  • Page 54 SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual Figure 40. Wiring diagram populat es wit h devices and out put m apping Figure 41. Ladder logic diagram develops along wit h wiring diagram Fin ish t h e Con figu r a t ion Repeat t he st eps in t he previous sect ion t o include addit ional safet y or non- safet y input devices.
  • Page 55 SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual Sa ve a n d Con fir m t h e Con figu r a t ion You will need t o confirm t his new configurat ion before it can be used in a safeguarding applicat ion. A 4- digit Cont roller password is required t o save and confirm a configurat ion and t o enable it t o run on a Safet y Cont roller.

  • Page 56: Revise An Exist Ing Configurat Ion

    SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual Figure 43. Confirm Configurat ion screen, all devices confirm ed by user ( checklist is com pressed) I f t h e colu m n s do n ot m a t ch , or if you w ish t o ch a n ge a n y cir cu it : ◦...
  • Page 57 SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual 3. Click Re ce ive in t he t ool bar. 4. I f t he configurat ion is not already confirm ed, you m ay choose t o confirm it at t his t im e. Se n d a Con figu r a t ion t o t h e Sa fe t y Con t r olle r To send a configurat ion from t he PCI t o a Cont roller: 1.
  • Page 58 SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual N OTE: I f t he password becom es lost , cont act Banner Engineering for assist ance. Ex por t D ocu m e n t s Configurat ion not es can be export ed in different form at s.

  • Page 59: On Boa R D I N T E R Fa Ce Con Figu R A T Ion ( Obi )

    SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual 6 On boa r d I n t e r fa ce Con figu r a t ion ( OBI ) 6 .1 On boa r d I n t e r fa ce ( OBI ) Ove r vie w The Safet y Cont roller’s onboard int erface ( OBI ) consist s of a display and six push but t ons t hat are used t o: •...
  • Page 60 SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual Run Mode System Menu Configuration Model Number Set Display Fault Configuration Mode software and Contrast Diagnostics Summary (Section 5.3) hardware versions View Current View Clear Terminal Input/Outpu t Configuration Status Output View Response...

  • Page 61: Run Mode

    SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual 6 .2 Ru n M ode From Run m ode, press OK t o view t he Syst em m enu. This m enu provides t he abilit y t o read fault diagnost ic inform at ion, ent er t he Configurat ion m ode t o creat e or edit a configurat ion, read t he configurat ion sum m ary, view t he Safet y Cont roller's m odel num ber, and adj ust t he cont rast of t he display.

  • Page 62: Confirm Configurat Ion

    SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual Re ce ive File fr om XM —This select ion is used t o receive a configurat ion from t he XM card. Highlight t he select ion and press OK.

  • Page 63: Syst Em Opt Ions

    SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual Fin a l Con fir m a t ion St e p—Aft er all of t he safet y- crit ical configurat ion set t ings are confirm ed, t he configurat ion can be used in a safeguarding applicat ion.
  • Page 64 SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual Sa fe t y Ou t pu t s This opt ion is used t o configure t he safet y out put s. Use t he Up/ D ow n a r r ow s t o select Sa fe t y Ou t pu t s and press OK. Select t he out put t o configure and press OK.

  • Page 65: Configurat Ion Sum M Ary

    SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual M u t e on Pow e r - Up—Use t he Le ft / Righ t a r r ow s t o t oggle bet ween Off or On , and press OK. 6 .4 .4 Con figu r a t ion Su m m a r y The Con figu r a t ion Su m m a r y m enu provides read- only screens t o review: •...
  • Page 66 SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual 1. Use t he le ft / r igh t a r r ow s t o select t he charact er posit ion. 2. Use t he u p/ dow n a r r ow s t o select t he charact er for each posit ion ( choices A- Z, 0- 9, - , + , or space) .
  • Page 67 SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual Sa ve t h e I n pu t D e vice Pa r a m e t e r s—When all of t he device’s param et ers have been set as desired, select <...

  • Page 68: Ope R A T In G I N St R U Ct Ion

    Cont roller, via a USB cable ( see Sect ion 1.3 for connect ion inst ruct ions) . Open t he Banner Safet y Cont roller program and click on t he Live Display but t on in t he PCI screen t o launch t he Live Display screen.
  • Page 69 SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual • I nput st at us • Syst em st at us • XM card st at us Configuration Name Arrowhead designates selected Safety Output Safety Output Status Input Status Cause of Output SO1 Status, or Required Action...

  • Page 70: Manual Reset

    SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual I n pu t D e vice St a t u s Ca u se a n d/ or Re qu ir e d Act ion M e ssa ge A st art - up t est needs t o be com plet ed on t he safet y input .

  • Page 71: Reset Signal Requirem Ent S

    SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual • Recovering from a lockout condit ion • St art ing t he Cont roller aft er a new configurat ion has been downloaded • Recovering from an out put fault •...

  • Page 72: Syst E M Ch E Ck Ou

    I f a ll of t h e se ch e ck s ca n n ot be ve r ifie d, do n ot a t t e m pt t o u se t h e sa fe t y syst e m t hat includes t he Banner device and t he guarded m achine unt il t he defect or problem has been correct ed. At t e m pt s t o u se t h e gu a r de d m a ch in e u n de r su ch con dit ion s m a y r e su lt in se r iou s bodily in j u r y or de a t h .

  • Page 73: I Nit Ial Set Up, Com M Issioning And Periodic Checkout Procedures

    SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual 2. Whenever any m aint enance or m odificat ion is perform ed on t he Syst em or on t he m achine being guarded by t he Syst em , t o ensure cont inued proper Cont roller funct ion ( see Schedule of Required Checkout s on page 72)

  • Page 74: Tr Ou Ble Sh Oot In

    SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual b. Apply power t o t he Safet y Cont roller and all input devices t hat require power, but not t o t he guarded m achine. c.
  • Page 75 SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual c. Verify operat ion of all prot ect ive st ops ( for exam ple, ot her safet y/ safeguarding devices not list ed) . d. Verify operat ion of all On/ Off input s. I f M u t e , Bypa ss a n d/ or En a blin g D e vice fu n ct ion s a r e n ot u se d, pr oce e d t o t h e fin a l st e p in t h is pr oce du r e .
  • Page 76 SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual 2. Wait at least 10 seconds aft er power- up and apply a syst em reset . 3. Verify t hat all safet y out put s t urn On. 4.
  • Page 77 SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual 19. Bypa ss Fu n ct ion ( w it h ou t M u t e ) a. Verify t hat when t he safet y input t o be bypassed is in t he St op st at e: The associat ed safet y out put s are Off. b.
  • Page 78 Test t he m achine st opping response t im e, using an inst rum ent designed for t hat purpose, t o verify t hat it is t he sam e or less t han t he overall syst em response t im e specified by t he m achine m anufact urer. A Banner Applicat ions Engineer m ay be able t o recom m end a suit able inst rum ent .

  • Page 79: Cleaning

    Cont act Banner Engineering for t roubleshoot ing of t his device. D o n ot a t t e m pt a n y r e pa ir s t o t h is Ba n n e r de vice ;...
  • Page 80 Com m on Wire I nst allat ion on page 46) 1.3 – I nt ernal failure – Cont act Banner Fact ory ( see Repairs and Warrant y Service I nt ernal Fault on page 79) A safet y out put appears ON prem at urely.
  • Page 81 • Check t he wiring • Check t he input signal t im ing Check I nt ernal failure – Cont act Banner Engineering ( see Repairs and Warrant y I nt ernal Fault Term inal xx Service on page 79) .
  • Page 82 Confirm configurat ion using t he Onboard I nt erface or t he PC I nt erface 4.15 – I nt ernal failure – Cont act Banner Fact ory ( see Repairs and Warrant y Service I nt ernal Fault 4.19...

  • Page 83: Recovering From A Lockout

    • Cycle t he power and perform a syst em reset , if needed I f t hese st eps do not rem edy t he lockout condit ion, cont act Banner Engineering ( see Repairs and Warrant y Service on page 79) .

  • Page 84: Fault Diagnost Ics-Obi

    SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual 9 .6 Fa u lt D ia gn ost ics—OBI Troubleshoot ing t he Cont roller and connect ed I / O devices is easy using t he Onboard I nt erface. Any event t hat causes a safet y out put t o t urn OFF or st ay OFF ( eit her for fault or input st op event s) will be im m ediat ely det ect ed and displayed on t he Cont roller’s display.

  • Page 85: Clear Fault Log-Obi

    SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual • The fourt h line displays how long ago t he fault occurred. For inst ance, a t im e of 01: 30: 23 indicat es t he fault occurred one hour, t hirt y m inut es, and 23 seconds previous t o t he View Fault Log m enu’s appearance on t he screen.

  • Page 86: Safet Y Circuit I Nt Egrit Y Levels

    SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual 1 0 I n pu t D e vice a n d Sa fe t y Ca t e gor y Re fe r e n ce For ease in finding inform at ion about t hem , t he specific device t ypes discussed are present ed in t he following order.
  • Page 87 SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual Circuit Symbol E-Stop Safety Optical Two-Hand Rope Protect. Safety Enabling Gate Sensor Control Pull Stop Device Cat. 2 Cat. 2 Cat. 2 — Cat. 2 Cat. 2 —...

  • Page 88: Fault Exclusion

    SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual W ARN I N G: Ca t e gor y 2 or 3 I n pu t Sh or t s D e t e ct ion of a sh or t be t w e e n t w o in pu t ch a n n e ls ( cont act input s, but not com plem ent ary cont act s) , if t hey are supplied t hrough t he sam e source ( for exam ple, t he sam e t erm inal from t he Cont roller in a dual- channel, 3- t erm inal hookup, or from an ext ernal 24 V supply) is not possible, if t he t wo cont act s are closed.

  • Page 89: Safet Y Circuit I Nt Egrit Y And I So 13849- 1 Safet Y Circuit Principles

    The applicat ion requirem ent s for int erlocked guards or gat es vary for t he level of cont rol reliabilit y or safet y cat egory per I SO 13849- 1. While Banner Engineering always recom m ends t he highest level of safet y in any applicat ion, t he user is responsible t o safely inst all, operat e, and m aint ain each safet y syst em and com ply wit h all relevant laws and regulat ions.
  • Page 90 SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual The guard m ust be locat ed an adequat e dist ance from t he danger zone ( so t hat t he hazard has t im e t o st op before t he guard is opened sufficient ly t o provide access t o t he hazard) , and it m ust open eit her lat erally or away from t he hazard, not int o t he safeguarded area.
  • Page 91 SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual in a ppr opr ia t e r e se t ca n le a d t o se r iou s in j u r y or de a t h . The following scenarios assum e t wo posit ive- opening safet y swit ches on each guard, bot h connect ed in series t o swit ches of a second guard: 1.
  • Page 92 SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual Cat egory 3 I nt erlocked Guard Circuit A dual- channel hookup swit ching + 24V dc is t ypically a +24V dc Cat egory 3 applicat ion because a single failure does not result in a loss of safet y.
  • Page 93 SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual D u a l- Ch a n n e l ( 2 or 3 t e r m in a ls) This circuit t ypically m eet s I SO 13849- 1 Cat egory 2 or Cat egory 3 requirem ent s, depending on t he safet y rat ing and t he inst allat ion of t he A single switch Two switches...

  • Page 94: Opt Ical Sensor

    The applicat ion requirem ent s for opt ical safeguarding vary for t he level of cont rol reliabilit y or safet y cat egory per I SO 13849- 1. While Banner Engineering always recom m ends t he highest level of safet y in any applicat ion, t he user is responsible t o safely inst all, operat e, and m aint ain each safet y syst em and com ply wit h all relevant laws and regulat ions.

  • Page 95: Opt Ical Sensor Hookup Opt Ions

    SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual AOPDDRs include area or laser scanners. The prim ary designat ion for t hese devices is a Type 3, for use in up t o Cat egory 3 applicat ions.

  • Page 96: Two- Hand Cont Rol

    SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual Com ple m e n t a r y ( 2 or 3 t e r m in a ls) This circuit m eet s I SO 13849- 1 Cat egory 2, 3, or 4 requirem ent s depending on t he safet y rat ing and t he inst allat ion of t he device.

  • Page 97: Two- Hand Cont Rol Safet Y Dist Ance ( Minim Um Dist Ance)

    T h is usually insignificant for purely m echanical swit ches. However, T h should be considered for safet y dist ance calculat ion when using elect ronic or elect rom echanical ( powered) hand cont rols. For Banner Self- checking Touch But t ons ( STBs) t he response t im e is 0.02 seconds...

  • Page 98: Two- Hand Cont Rol Hookup Opt Ions

    SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual U.S. Applica t ion s t he m axim um t im e ( in seconds) t he m achine t akes t o cease all m ot ion aft er it has been t ripped. For full revolut ion clut ch presses wit h only one engaging point , T m is equal t o t he t im e necessary for one and one- half revolut ions of t he crankshaft .

  • Page 99: Safet Y Mat

    Safet y Mat applicat ion requirem ent s vary for t he level of cont rol reliabilit y or cat egory and perform ance level as described by I SO 13849- 1 and I SO 13856. While Banner Engineering always recom m ends t he...

  • Page 100: Safet Y Mat Requirem Ent S

    SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual 1 0 .6 .1 Sa fe t y M a t Re qu ir e m e n t s The following are m inim um requirem ent s for t he design, const ruct ion, and inst allat ion of four- wire safet y m at sensor( s) t o be int erfaced wit h t he Safet y Cont roller.
  • Page 101 SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual Rout inely inspect and t est each safet y m at according t o t he m anufact urer’s recom m endat ions. Do not exceed operat ional specificat ions, such as t he m axim um num ber of swit ching operat ions.

  • Page 102: Em Ergency St Op Push But T Ons

    The applicat ion requirem ent s for em ergency st op but t ons vary for t he level of cont rol reliabilit y or safet y cat egory per I SO 13849- 1. While Banner Engineering always recom m ends t he highest level of safet y in any applicat ion, t he user is responsible t o safely inst all, operat e, and m aint ain each safet y syst em and com ply wit h all relevant laws and regulat ions.
  • Page 103 SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual • Em ergency st op push but t ons m ust be locat ed at each operat or cont rol st at ion and at ot her operat ing st at ions where em ergency shut down is required •...
  • Page 104 SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual Cat egory 3 E- St op Circuit A dual- channel hookup swit ching + 24V dc is t ypically a Cat egory 3 applicat ion, because a single failure does not result in a loss of safet y.

  • Page 105: Rope ( Cable) Pull

    SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual D u a l- Ch a n n e l ( 4 t e r m in a ls) This circuit m eet s I SO 13849- 1 Cat egory 2, 3, or 4 requirem ent s, depending on t he safet y rat ing and t he inst allat ion of t he device.

  • Page 106: Enabling Device

    SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual D u a l- Ch a n n e l ( 2 or 3 t e r m in a ls) This circuit t ypically m eet s I SO 13849- 1 Cat egory 2 or Cat egory 3 requirem ent s, depending on t he safet y rat ing and t he inst allat ion of t he device.

  • Page 107: Enabling Device Hookup Opt Ions

    SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual Many st andards require t he use of t hree- posit ion devices due t o an individual’s react ion t o eit her release or t ight en t he grip in an em ergency sit uat ion.

  • Page 108: Bypass Swit Ches ( Bypassing Safeguards)

    SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual Com ple m e n t a r y ( 2 or 3 t e r m in a ls) This circuit m eet s I SO 13849- 1 Cat egory 2, 3, or 4 requirem ent s depending on t he safet y rat ing and t he inst allat ion of t he device.

  • Page 109: Bypass Swit Ch Hookup Opt Ions

    SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual • The m eans of bypassing m ust be em ployed at t he sam e level of reliabilit y as t he safeguard • Visual indicat ion t hat t he safeguarding device has been bypassed m ust be provided and be readily observable from t he locat ion of t he safeguard •...

  • Page 110: Mut E Sensor Pair

    SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual Com ple m e n t a r y ( 2 or 3 t e r m in a ls) This circuit m eet s I SO 13849- 1 Cat egory 2, 3, or 4 requirem ent s depending on t he safet y rat ing and t he inst allat ion of t he device.

  • Page 111: Mut Ing Funct Ion Requirem Ent S

    SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual A pair of m ut ing devices m ust be t riggered sim ult aneously ( wit hin 3 seconds of one anot her) . This reduces t he chance of com m on m ode failures or defeat .

  • Page 112: Mut Ing Device Hookup Opt Ions

    Phot oelect ric Sensors ( Polarized Ret roreflect ive Mode) The user m ust ensure t hat false proxying ( act ivat ion due t o shiny or reflect ive surfaces) is not possible. Banner low profile sensors wit h linear polarizat ion can great ly reduce or elim inat e t his effect .

  • Page 113: Mut E Enable ( Me)

    SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual Com ple m e n t a r y ( 2 or 3 t e r m in a ls) This circuit m eet s I SO 13849- 1 Cat egory 2, 3, or 4 requirem ent s depending on t he safet y rat ing and t he inst allat ion of t he device.

  • Page 114: Mut Ing Tim E Lim It ( Backdoor Tim Er)

    SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual 1 0 .1 1 .6 M u t in g Tim e Lim it ( Ba ck door Tim e r ) The m ut ing t im e lim it ( Backdoor Tim er) allows t he user t o select a m axim um period of t im e t hat m ut ing is allowed t o occur.

  • Page 115: Mut E Tim Ing Sequences

    SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual 1 0 .1 1 .1 0 M u t e Tim in g Se qu e n ce s Power Safety Light Screen Mute Enable Mute Sensor 1 < 3s < 3s Mute Sensor 2...

  • Page 116: 1 Et H E R N E T Re Fe R E N

    The I ndust rial Et herNet Guide provides det ails and exam ples t o aid in t he set up and connect ion t o your PLC. Cont act Banner Engineering for t his guide and t he EDS files for t he SC2 2 - 3 E cont roller.

  • Page 117: Support Files

    During inst allat ion of t he PCI , t he following support files are copied t o t he com put er’s Program Files direct ory ( C: \ Program Files\ Banner Engineering\ Banner SC\ Net work Tables) , in bot h .csv and .pdf form at s. These files cont ain net work com m unicat ion inform at ion and fault diagnost ic inform at ion.
  • Page 118 The following are t able row and colum n descript ions ( list ed in alphanum eric order) for t he regist er m aps found on t he PCI , t he com put er, and t he Banner websit e.
  • Page 119 SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual SO1 / 2 / 3 is OFF D u e t o… ( Adva n ce d Vie w ) A bit will be set high if t he input device associat ed wit h t his virt ual out put is a reason why t he out put is off. St r in g For m a t ( Et h e r n e t / I P a n d PCCC Pr ot ocol) The default form at Et hernet / I P st ring form at has a 32 bit lengt h preceding t he st ring ( suit able for Cont rolLogix) .

  • Page 120: 2 Glossa R

    SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual 1 2 Glossa r y Au t om a t ic Re se t The safet y input device cont rol operat ion set t ing where t he assigned safet y out put will aut om at ically t urn on when all of it s associat ed input devices are in t he Run st at e.
  • Page 121 SC22- 3/ - 3E Safet y Cont roller I nst ruct ion Manual Sa fe t y- Ra t e d D e vice St a r t Up Te st A device t hat is designed t o an applicable safet y st andard and For cert ain safet y devices, like safet y light screens or safet y when properly applied, reduces t he level of risk.
  • Page 122 I n de x St ring 118 Syst em Checkout 72, 73 Checkout 72, 73 Syst em Reset 70 Cleaning 79 Lockout 71, 83 Com m issioning Checkout 72, 73 Troubleshoot ing 79 Daily Checkout 72 Oct et 118 Dword 118 UDI NT 118 UI NT 118 Periodic Checkout 72, 73...

This manual is also suitable for:

Sc22-3eSc22-3-sSc22-3-cSc22-3-su11Sc22-3-cu1Sc22-3e-s ... Show all

Table of Contents