Banner SC22-3 Safety Controller Manuals

Manuals and User Guides for Banner SC22-3 Safety Controller. We have 4 Banner SC22-3 Safety Controller manuals available for free PDF download: Instruction Manual, Quick Start Manual

Banner SC22-3 Instruction Manual (122 pages)

Safety Controller

Brand: Banner | Category: Controller | Size: 6 MB

Table of Contents
2
1 About this Document

5
2 Overview

9
- Ethernet-Compatible Model
  9
- Applications
  10
- Design and Testing
  10
- Components
  10
  - PC Requirements
    11
  - USB Connections
    11
  - Ethernet Connections
    11
  - SC-XMP Programming Tool
    11
  - SC-XM1 External Memory (XM) Card
    12
- Configuring the Safety Controller
  12
  - Onboard Interface (OBI)
    12
  - Personal Computer Interface (PCI)
    14
- Input and Output Connections
  15
  - Safety and Non-Safety Input Devices
    15
  - Safety Outputs
    15
  - Status Outputs
    16
  - Virtual Status Outputs
    17
  - I/O Mapping: the I/O Control Relationship
    17
- System Settings
  18
- Internal Logic
  19
  - Additional Logic Functions
    19
- Password Overview
  19
- Confirming a Configuration
  20
3 Components and Specifications

21
- SC22-3 Safety Controller Starter Kit Models
  21
- Replacement Parts/Accessories
  21
- Ethernet Cordsets
  21
- Interface Modules
  22
  - Mechanically Linked Contactors
    22
- Specifications
  23
  - Dimensions
    24
4 System Installation

25
- Appropriate Application
  25
- Installing the Safety Controller
  25
- Safety Input Devices
  26
  - Signals: Run and Stop States
    27
  - Safety Input Device Properties
    27
- Non-Safety Input Devices
  30
- Input Device Resets
  31
- Safety Input Function
  33
  - Internal Logic
    33
  - Two-Hand Control (THC)
    33
  - Enabling Devices
    34
  - Mute Function
    34
  - Bypass Function
    36
  - Adjustable Valve Monitoring (AVM) Function
    36
- EDM, OSSD (Safety Output), and FSD Hookup
  37
  - External Device Monitoring (EDM)
    37
  - Safety Outputs
    38
  - FSD Interfacing Connections
    40
  - Common Wire Installation
    46
- Status Outputs
  46
  - Status Output Signal Conventions
    46
  - Status Output Functionality
    48
- Virtual Status Outputs
  49
- Commissioning Checkout
  49
5 PC Interface Configuration (PCI)

50
- PC Interface (PCI) Overview
  50
  - Configuration Tools
    50
  - Build a Configuration
    51
  - Revise an Existing Configuration
    56
  - Other Functions
    56
6 Onboard Interface Configuration (OBI)

59
- Onboard Interface (OBI) Overview
  59
- Run Mode
  61
- Configuration Mode
  61
  - Enter Controller Password
    61
  - Configuration File
    61
  - Confirm Configuration
    62
  - System Options
    63
  - Exit Configuration
    63
- Edit Configuration
  63
  - Name Configuration
    63
  - Inputs
    63
  - Outputs/System Settings
    63
  - Configuration Summary
    65
- Add an Input
  65
  - Add a Safety Input
    65
  - Add a Non-Safety Input
    65
  - Configure Input Device Properties
    65
7 Operating Instructions

68
8 System Checkout

72
9 Troubleshooting

79
- Cleaning
  79
- Repairs and Warranty Service
  79
- Finding and Fixing Faults
  79
  - Fault Code Table
    79
- Recovering from a Lockout
  83
- Fault Diagnostics
  83
  - Fault Log-PCI
    83
  - Fault Log Recording-PCI
    83
- Fault Diagnostics-OBI
  84
  - View Current Faults-OBI
    84
  - View Fault Log-OBI
    84
  - Clear Fault Log-OBI
    85
10 Input Device and Safety Category Reference

86
- Safety Circuit Integrity and ISO 13849-1 Safety Circuit Principles
  86
  - Safety Circuit Integrity Levels
    86
  - Fault Exclusion
    88
- Protective (Safety) Stop
  88
  - Protective (Safety) Stop Requirements
    88
  - Protective (Safety) Stop Hookup Options
    88
- Interlocked Guard or Gate
  89
  - Safety Circuit Integrity Levels
    89
  - Safety Interlock Switch Requirements
    89
- Optical Sensor
  94
- Two-Hand Control
  96
  - Two-Hand Control Safety Distance (Minimum Distance)
    97
  - Two-Hand Control Hookup Options
    98
- Safety Mat
  99
  - Safety Mat Requirements
    100
  - Safety Mat Hookup Options
    100
  - Safety Mat Installation
    100
- Emergency Stop Push Buttons
  102
  - Safety Circuit Integrity Levels
    102
  - Emergency Stop Push Button Requirements
    102
- Rope (Cable) Pull
  105
  - Rope/Cable Pull Installation Guidelines
    105
  - Rope/Cable Pull Hookup Options
    105
- Enabling Device
  106
  - Enabling Device Guidelines
    106
  - Enabling Device Hookup Options
    107
- Bypass Switches (Bypassing Safeguards)
  108
  - Requirements of Bypassing Safeguards
    108
  - Bypass Switch Hookup Options
    109
- Mute Sensor Pair
  110
  - Muting Function
    110
  - Muting Function Requirements
    111
  - Muting Device Hookup Options
    112
  - Mute Enable (ME)
    113
  - Mute Lamp Output (ML)
    113
  - Muting Time Limit (Backdoor Timer)
    114
  - Mute on Power-Up
    114
  - Corner Mirrors, Optical Safety Systems, and Muting
    114
  - Multiple Presence-Sensing Safety Devices
    114
  - Mute Timing Sequences
    115
11 Ethernet Reference

116
- Ethernet Setting Access
  116
- Ethernet/Ip Assembly Objects
  116
- Support Files
  117
  - Retrieving Current Fault Information
    117
  - Retrieving Fault Log Information
    117
- Table Row and Column Descriptions
  118
12 Glossary

120

Banner SC22-3 Instruction Manual (122 pages)

Brand: Banner | Category: Controller | Size: 3 MB

Table of Contents
2
Abou T Th Is D Ocu M E N T
5
I M Port Ant
5
Use of Warnings and Caut Ions
5
EC Declarat Ion of Conform It y ( Doc)
5
St Andards and Regulat Ions
5
Applicable U.S. St Andards
6
OSHA Regulat Ions
6
I Nt Ernat Ional/ European St Andards
6
Sources of St Andards and Regulat Ions
6
0 I N Pu T D E Vice a N D Sa Fe T y Ca T E Gor y Re Fe R E N
6
Cont Act Us
7
Banner Engineering Corp Lim It Ed Warrant y
7
Ove R Vie W
9
Et Hernet - Com Pat Ible Model
9
Applicat Ions
10
Design and Test Ing
10
Com Ponent S
10
PC Requirem Ent S
11
USB Connect Ions
11
Et Hernet Connect Ions
11
SC- XMP Program M Ing Tool
11
SC- XM1 Ext Ernal Mem Ory ( XM) Card
12
Configuring T He Safet y Cont Roller
12
Onboard I Nt Erface ( OBI )
12
Personal Com Put er I Nt Erface ( PCI )
14
I Nput and out Put Connect Ions
15
Safet y and Non- Safet y I Nput Devices
15
Safet y out Put S
15
St at Us out Put S
16
Virt Ual St at Us out Put S
17
I / O Mapping: T He I / O Cont Rol Relat Ionship
17
Syst Em Set T Ings
18
I Nt Ernal Logic
19
Addit Ional Logic Funct Ions
19
Password Overview
19
Confirm Ing a Configurat Ion
20
Com Pon E N T S a N D Spe Cifica T Ion
21
SC22- 3 Safet y Cont Roller St Art er Kit Models
21
Replacem Ent Part S/ Accessories
21
Et Hernet Cordset S
21
I Nt Erface Modules
22
Mechanically Linked Cont Act Ors
22
Specificat Ions
23
DIM Ensions
24
Syst E M I N St a Lla T Ion
25
Appropriat E Applicat Ion
25
I Nst Alling T He Safet y Cont Roller
25
Safet y I Nput Devices
26
Signals: Run and St Op St at es
27
Safet y I Nput Device Propert Ies
27
Non- Safet y I Nput Devices
30
I Nput Device Reset S
31
Reset Signal Requirem Ent S
32
Aut Om at IC and Manual Reset I Nput S Mapped T O T He Sam E Safet y out Put
32
Perim et er Guarding and Pass- through Hazards
33
Safet y I Nput Funct Ion
33
I Nt Ernal Logic
33
Two- Hand Cont Rol ( THC)
33
Enabling Devices
34
Mut E Funct Ion
34
Bypass Funct Ion
36
Adj Ust Able Valve Monit Oring ( AVM) Funct Ion
36
EDM, OSSD ( Safet y out Put ) , and FSD Hookup
37
Ext Ernal Device Monit Oring ( EDM)
37
Safet y out Put S
38
FSD I Nt Erfacing Connect Ions
40
Com M on Wire I Nst Allat Ion
46
St at Us out Put S
46
St at Us out Put Signal Convent Ions
46
St at Us out Put Funct Ionalit y
48
Virt Ual St at Us out Put S
49
Com M Issioning Checkout
49
PC I N T E R Fa Ce con Figu R a T Ion ( PCI )
50
PC I Nt Erface ( PCI ) Overview
50
Configurat Ion Tools
50
Build a Configurat Ion
51
Revise an Exist Ing Configurat Ion
56
Ot Her Funct Ions
56
On Boa R D I N T E R Fa Ce con Figu R a T Ion ( OBI )
59
Onboard I Nt Erface ( OBI ) Overview
59
Run Mode
61
Configurat Ion Mode
61
Ent er Cont Roller Password
61
Configurat Ion File
61
Confirm Configurat Ion
62
Syst Em Opt Ions
63
Exit Configurat Ion
63
Edit Configurat Ion
63
Nam E Configurat Ion
63
I Nput S
63
Out Put S/ Syst Em Set T Ings
63
Configurat Ion Sum M Ary
65
Add an I Nput
65
Add a Safet y I Nput
65
Add a Non- Safet y I Nput
65
Configure I Nput Device Propert Ies
65
Ope R a T in G I N St R U Ct Ion
68
Monit Oring Cont Roller Operat Ion
68
Display Cont Roller I Nform at Ion - PC I Nt Erface ( PCI )
68
Display Cont Roller I Nform at Ion - Onboard I Nt Erface ( OBI )
68
Run Mode Screen-OBI
68
Manual Reset
70
Syst Em Reset S and Lockout Condit Ions
70
Reset Signal Requirem Ent S
71
Syst E M Ch E Ck ou
72
Schedule of Required Checkout S
72
Com M Issioning Checkout Procedure
72
Verifying Syst Em Operat Ion
72
I Nit Ial Set Up, Com M Issioning and Periodic Checkout Procedures
73
Tr ou Ble Sh Oot in
74
Cleaning
79
Repairs and Warrant y Service
79
Finding and Fixing Fault S
79
Fault Code Table
79
Recovering from a Lockout
83
Fault Diagnost Ics
83
Fault Log-PCI
83
Fault Log Recording-PCI
83
Fault Diagnost Ics-OBI
84
View Current Fault S-OBI
84
View Fault Log-OBI
84
Clear Fault Log-OBI
85
Safet y Circuit I Nt Egrit y Levels
86
Fault Exclusion
88
Prot Ect Ive ( Safet Y) St Op
88
Prot Ect Ive ( Safet Y) St Op Requirem Ent S
88
Prot Ect Ive ( Safet Y) St Op Hookup Opt Ions
88
Safet y Circuit I Nt Egrit y and I so 13849- 1 Safet y Circuit Principles
89
I Nt Erlocked Guard or Gat E
89
Safet y Circuit I Nt Egrit y Levels
89
Safet y I Nt Erlock Swit Ch Requirem Ent S
89
Opt Ical Sensor
94
Safet y Circuit I Nt Egrit y Levels
94
Opt Ical Sensor Requirem Ent S
94
Opt Ical Sensor Hookup Opt Ions
95
Two- Hand Cont Rol
96
Two- Hand Cont Rol Safet y Dist Ance ( Minim um Dist Ance)
97
Two- Hand Cont Rol Hookup Opt Ions
98
Safet y Mat
99
Safet y Mat Requirem Ent S
100
Safet y Mat Hookup Opt Ions
100
Safet y Mat I Nst Allat Ion
100
Em Ergency St Op Push but T Ons
102
Safet y Circuit I Nt Egrit y Levels
102
Em Ergency St Op Push but T on Requirem Ent S
102
Rope ( Cable) Pull
105
Rope/ Cable Pull I Nst Allat Ion Guidelines
105
Rope/ Cable Pull Hookup Opt Ions
105
Enabling Device
106
Enabling Device Guidelines
106
Enabling Device Hookup Opt Ions
107
Bypass Swit Ches ( Bypassing Safeguards)
108
Requirem Ent S of Bypassing Safeguards
108
Bypass Swit Ch Hookup Opt Ions
109
Mut E Sensor Pair
110
Mut Ing Funct Ion
110
Mut Ing Funct Ion Requirem Ent S
111
Mut Ing Device Hookup Opt Ions
112
Mut E Enable ( ME)
113
Mut E Lam P out Put ( ML)
113
Mut Ing Tim E Lim It ( Backdoor Tim Er)
114
Mut E on Power- up
114
Corner Mirrors, Opt Ical Safet y Syst Em S, and Mut Ing
114
Mult Iple Presence- Sensing Safet y Devices
114
Mut E Tim Ing Sequences
115
1 Et H E R N E T Re Fe R E N
116
Et Hernet Set T Ing Access
116
Et Hernet / I P Assem Bly Obj Ect S
116
Support Files
117
Ret Rieving Current Fault I Nform at Ion
117
Ret Rieving Fault Log I Nform at Ion
117
2 Glossa R
120

Banner SC22-3 Instruction Manual (128 pages)

Safety Controller

Brand: Banner | Category: Controller | Size: 11 MB

Table of Contents
1
Overview
3
Section 1. Overview

3
- Applications
  3
- Design and Testing
  3
- Components
  4
- Configuring the Safety Controller
  6
- Input and Output Devices
  9
- System Settings
  12
- Internal Logic
  13
- Password Overview
  13
- Confirming a Configuration
  13
- Components and Specifications
  14
Section 2. Components and Specifications

14
- Models
  14
- Specifications
  16
- Dimensions
  17
- System Installation
  18
Section 3. System Installation

18
- Appropriate Application
  18
- Safety Input Devices
  19
- Non-Safety Input Devices
  22
- Resets
  23
- Safety Input Functions
  24
- EDM, OSSD (Safety Output), and FSD Hookup
  27
- Status Outputs
  35
- Commissioning Checkout
  35
- Configuration - PC Interface
  36
  - PC Interface (PCI) Overview
    36
Section 4. Configuration - PC Interface (PCI)

37
- Configuration Tools
  37
- Building a Configuration
  38
- Revise an Existing Configuration
  43
- Other Functions
  43
- Configuration - Onboard Interface
  45
Section 5. Configuration - Onboard Interface (OBI)

45
- Onboard Interface (OBI) Overview
  45
- Run Mode
  47
- Configuration Mode
  48
- Edit Configuration
  51
- Add an Input
  54
- Operating Instructions
  57
Section 6. Operation Instructions

57
Section 7. System Checkout

62
Section 8. Troubleshooting and Maintenance

69
- Cleaning
  69
- Repairs and Warranty Service
  69
- Troubleshooting - Finding and Fixing Faults
  69
- Recovering from a Lockout
  72
- Fault Diagnostics - PCI
  72
- Fault Diagnostics - OBI
  73
Appendix A Input Device and Safety Category Reference

75
Appendix A. Input Device and Safety Category Reference

75
- Safety Circuit Integrity and ISO13849-1 (EN954-1) Safety Circuit Principles
  75
- Protective (Safety) Stop
  77
- Interlocked Guard or Gate
  78
- Optical Sensor
  82
- Two-Hand Control
  84
- Safety Mats
  86
- Emergency Stop Push Buttons
  89
- Rope/Cable Pull
  91
- Enabling Device
  93
- Bypass Switches (Bypassing Safeguards)
  95
- Mute Sensor Pair
  97
Appendix B Configuration Tutorial - PC Interface

103
Appendix B. Configuration Tutorial - PC Interface (PCI)

103
Appendix C Configuration Tutorial - Onboard Interface

115
Appendix C. Configuration Tutorial - Onboard Interface (OBI)

115
Glossary

124

Banner SC22-3 Quick Start Manual (16 pages)

Safety Controller

Brand: Banner | Category: Controller | Size: 2 MB

Banner Categories

Accessories Controller Security Sensors Gateway Measuring Instruments

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Banner SC22-3 Safety Controller Manuals

Banner SC22-3 Instruction Manual (122 pages)

Table of Contents

1 About this Document

2 Overview

3 Components and Specifications

4 System Installation

5 PC Interface Configuration (PCI)

6 Onboard Interface Configuration (OBI)

7 Operating Instructions

8 System Checkout

9 Troubleshooting

10 Input Device and Safety Category Reference

11 Ethernet Reference

12 Glossary

Banner SC22-3 Instruction Manual (122 pages)

Table of Contents

Banner SC22-3 Instruction Manual (128 pages)

Table of Contents

Section 1. Overview

Section 2. Components and Specifications

Section 3. System Installation

Section 4. Configuration - PC Interface (PCI)

Section 5. Configuration - Onboard Interface (OBI)

Section 6. Operation Instructions

Section 7. System Checkout

Section 8. Troubleshooting and Maintenance

Appendix A Input Device and Safety Category Reference

Appendix A. Input Device and Safety Category Reference

Appendix B Configuration Tutorial - PC Interface

Appendix B. Configuration Tutorial - PC Interface (PCI)

Appendix C Configuration Tutorial - Onboard Interface

Appendix C. Configuration Tutorial - Onboard Interface (OBI)

Glossary

Banner SC22-3 Quick Start Manual (16 pages)

Table of Contents

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