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DXM1200-Bx Wireless Controller
Instruction Manual
Original Instructions
p/n: 216539 Rev. J
July 27, 2023
© Banner Engineering Corp. All rights reserved.

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  • Page 1 DXM1200-Bx Wireless Controller Instruction Manual Original Instructions p/n: 216539 Rev. J July 27, 2023 © Banner Engineering Corp. All rights reserved.

  • Page 2: Table Of Contents

      Contents Contents ..........................2 Chapter 1 DXM1200-Bx System Overview  DXM1200 Models ......................................7  DXM Hardware Configuration Overview..............................7 DXM Automation Protocols................................... 8 DXM Modbus Overview....................................8 DXM Modbus Registers ..................................9 DXM Configuration Software ..................................10 DXM1200 Dimensions....................................11 Chapter 2 Quick Start Guide Device Setup ......................................13  Apply Power to the Controller ...
  • Page 3   Modbus Registers for the LCD (Modbus ID 201) ............................47 Chapter 7 Working with Modbus Devices Assigning Modbus IDs ....................................50 Modbus Operation  ..................................... 50 Wireless and Wired Devices ..................................50 Modbus Communication Timeouts ................................51 MultiHop Networks vs DX80 Star Networks  ............................51 Calculating the Communications Timeout for Battery-Powered MultiHop Radios................51 Calculating the Communication Timeout for 10–30 VDC MultiHop Radios..................
  • Page 4 FCC and ISED Approved Antennas................................77 FCC and ISED Certification, 2.4GHz................................78 FCC Notices ....................................... 78 FCC and ISED Approved Antennas................................78 Mexican Importer......................................79 ANATEL ........................................79 Warnings........................................79 Banner Engineering Corp Limited Warranty............................... 80 Document Information ....................................81    ...

  • Page 5: Chapter 1 Dxm1200-Bx System Overview

    DXM Modbus Overview....................................... 8 DXM Configuration Software..................................... 10 DXM1200 Dimensions......................................11   Chapter 1 DXM1200-Bx System Overview Banner's DXM Logic Controller integrates Banner's wireless radio and cellular connectivity to provide a platform for the Industrial Internet of Things (IIoT).  Inputs and Outputs Connectivity Logic Controller User Interface...
  • Page 6 Connect directly to any PLC and/or SCADA system for easy integration into existing control or monitoring systems. Banner Industrial Wireless radios have two types of networks that can be used for creating applications and solving problems.

  • Page 7: Dxm1200 Models

    Modbus controller for data aggregation of sensors and wireless networks Power: 12−30 V DC Comms: RS-485 Custom products are available and are designated with a 6-digit number following the ordering a product customized for your specific needs, contact Banner Engineering Corp. DXM1200E-B1 DXM1200-B1    ...

  • Page 8: Dxm Automation Protocols

    Controller is the Modbus  factory, the DXM Controller is configured to read and write  client when operating the Modbus client RTU port. The DXM registers on DX80 wireless devices 1 through 16. Custom Controller uses the client Modbus RTU bus to communicate  individual local register configurations can be set with the with locally connected Modbus devices or uses the Banner Protocol Conversion field in the DXM Configuration Software.  wireless radio to communicate with remote Modbus devices.  By default, EtherNet/IP is active.  Modbus TCP/IP  EtherNet/IP registers are limited to 228 registers set as E/IP A host system acting as a Modbus client can access the DXM...

  • Page 9: Dxm Modbus Registers

    All Modbus registers are defined as 16-bit Modbus Holding Registers. When connecting external Modbus server devices, only use Modbus IDs 2 through 198. The Modbus IDs for the local registers, LCD, and ISM radio are fixed.  Modbus registers for internal local registers (Modbus ID 199)  Local Registers  Type  Description  1–845  32-bit integer  Local data registers  846–849  32-bit integer  Reset, Constant, Timer  851–900  32-bit non-volatile integer  Data flash, non-volatile  901–1000    Reserved for internal use  1001–5000  Floating point  Floating point registers, local data registers  5001–7000  32-bit integer  Local data registers    7001–8000  32-bit non-volatile integer  Data flash, non-volatile  Continued on page 10 July 27, 2023 © Banner Engineering Corp.

  • Page 10: Dxm Configuration Software

    The wireless network devices are a separate configurable system. Use the DX80 User Configuration Software to configure the internal DX80 wireless Gateway and the attached wireless Nodes. Use the MultiHop Configuration Software if the internal radio is a MultiHop device.  All tools can be connected to the DXM Controller using an Ethernet connection or the internal micro USB.      July 27, 2023 © Banner Engineering Corp.

  • Page 11: Dxm1200 Dimensions

    DXM1200 dimensions 130.4 mm [5.13”] 140.8 mm [5.54”] 148.1 mm [5.83”] 170.5 mm [6.71”] 147.9 mm [5.82”] DXM1200E dimensions M12 x 1 PG9 (2) M12 x 1 20.1 mm [0.79”] 25.4 mm [1”]   July 27, 2023 © Banner Engineering Corp.
  • Page 12     Blank page    ...

  • Page 13: Chapter 2 Quick Start Guide

    Operating 1 Watt radios without an antenna connected will damage the radio circuitry. • To avoid damaging the radio circuitry, never apply power to a Sure Cross® Performance or Sure Cross MultiHop (1 Watt) radio without an antenna connected. Connect the PSW-24-1 power supply into the DXM Controller, aligning the keys in the connector, and hand tighten.     Plug the PSW-24-1power supply into a power outlet using the appropriate regional wall adapter.    July 27, 2023 © Banner Engineering Corp.

  • Page 14: Binding And Conducting A Site Survey With The Ism Radio

    After a repeater/server radio is bound, the repeater/server radio accepts data only from the client radio to which it is bound. The binding code defines the network, and all radios within a network must use the same binding code.    Enter binding mode on the DXM radio:    Use the arrow keys select the ISM Radio menu on the LCD and press ENTER.   Highlight the Binding menu and press ENTER.    July 27, 2023 © Banner Engineering Corp.

  • Page 15: Set A Static Ip Address

    Update SN to accept ENTER After making changes to the Reset Resets Ethernet parameters to return to the previous menu Ethernet settings, restart the DXM. to xml defaults.   On the DXM, use the arrows and move to the System Config menu. Press ENTER.  July 27, 2023 © Banner Engineering Corp.

  • Page 16: Configuration Instructions

    The computer and DXM must have IP addresses from the same network. After the configuration file is saved, upload the XML configuration file to the DXM Controller for operation.  This quick start guide outlines the basic operations to set up a DXM Controller using the configuration software. For a more  comprehensive explanation of features, refer to the DXM Configuration Software Instruction Manual (p/n 209933).  For a complete list of all associated product documentation, go to "Product Support and Maintenance" on page 71.  Configuration Example: Reading Registers on a Modbus Server Device  The opening page of the DXM Configuration Software displays the Local Registers tab. The local registers are the main  global pool of registers that are defined by the user to store data within the DXM Controller. The bottom status bar displays   the communications status, application status, and the DXM Configuration Software version.    July 27, 2023 © Banner Engineering Corp.

  • Page 17: Step 1: Define The Local Registers

     Click Add Read Rule.  Click the arrow next to the new rule to display all parameters.  Type in a name into the name field.  Select the address. In this example, we will read from ID 4.  Select the starting register and ending register. In this example, we will read from register 1 through register 6.  Select the beginning local register on the DXM Controller.  Enter a polling frequency. In this example we have entered five seconds.  If necessary, select the error condition. For this example, if the read function fails after three attempts, the read rule writes 12345 to the DXM Controller local registers. Notice the list of local register names this read rule is using.    July 27, 2023 © Banner Engineering Corp.

  • Page 18: Step 3: Define The Time Zone And Set The Time Clock

    The new configuration is only read at startup and always requires a reboot or power cycle to take effect. It will take a few seconds for the DXM Controller to reboot.  IMPORTANT: If the power cycles to the DXM Controller while the DXM Configuration Software is  connected, close the USB port from the software and unplug the USB cable. Reconnect the DXM Controller by plugging the USB cable into the DXM Controller, then select Device › Connection Settings.    The DXM Controller is now running the new configuration. On the DXM Controller's LCD screen, select the Registers menu  by clicking the Enter button with the Registers menu highlighted. The local registers defined in the configuration tool display.    July 27, 2023 © Banner Engineering Corp.

  • Page 19: Chapter 3 Ism Radio Board (Slave Id 1)

    MultiHop ISM radio devices are defined with R2, R4, and R5 in the model number. •  DXMxxx-xxR2 - MultiHop 900 MHz  •  DXMxxx-xxR4 - MultiHop 2.4 GHz  •  DXMxxx-xxR5 - MultiHop 900 MHz, 100 mW  •  DXMxxx-xxR9 - MultiHop 900 MHz, (Australia)  Making changes to the baud or parity settings requires that you make the same settings to the Modbus Client Communications section within the DXM Configuration Software (Settings › General.    July 27, 2023 © Banner Engineering Corp.

  • Page 20: Application Mode

    Disable Serial Disable an unused local serial connection to reduce the power consumption of a data radio powered from the solar assembly or from batteries. All radio communications remain operational.       July 27, 2023 © Banner Engineering Corp.

  • Page 21: Transmit Power Levels/Frame Size

    DX80 Performance Gateway ISM radio devices are defined with R1, R3, and R8 in the model number. •  DXMxxx-xxR1 - DX80 Performance 900MHz  •  DXMxxx-xxR3 - DX80 Performance 2.4GHz  •  DXMxxx-xxR8 - DX80 Performance 900MHz (Australia)  IMPORTANT: To adjust the transmit power on the Gateway radio, Banner recommends using the LCD menu (System Conf › ISM Radio › RF CNTRL).    July 27, 2023 © Banner Engineering Corp.

  • Page 22: Modbus Registers For The Performance Gateway Radio Module

    8  8  24  40  56  72  88  104  120  9  9  25  41  57  73  89  105  121    10  10  26  42  58  74  90  106  122  Continued on page 23   July 27, 2023 © Banner Engineering Corp.

  • Page 23: Alternative Modbus Register Organization

    Node 47 Outputs 1 through 8  Refer to your device's datasheet for a list of the active inputs and outputs. Not all inputs or outputs listed in this table may be active for your system.  Discrete Bit-Packed Registers Discrete bit-packed registers include the discrete status registers, discrete inputs, and discrete outputs.    Bit packing involves using a single register, or range of contiguous registers, to represent I/O values.  July 27, 2023 © Banner Engineering Corp.
  • Page 24 The first register contains the least significant bit from the input values for the Gateway through Node 15. The second register contains the input values for Node 16 through Node 31, and the third register contains the input values for Nodes 32 through 47.      July 27, 2023 © Banner Engineering Corp.
  • Page 25 7853  Input 8 (Status Register) for Node 2  9053  Output 8 for Node 2  ...  ...  ...  ...  For example, 6801 contains the input 1 value for the Gateway, 6802 contains the input 1 value for Node 1, and 6848 contains the input 1 value for Node 47.    July 27, 2023 © Banner Engineering Corp.
  • Page 26     Blank page    ...
  • Page 27 Chapter 4 Processor Connections DXM Controller base board Micro USB Cellular Modem Connector Micro SD Card Holder Cellular Modem Connector LED 1 (Status LED) Reserved ISM Radio Connector Button LED 2 ISM Radio Connector   July 27, 2023 © Banner Engineering Corp.

  • Page 28: Dip Switch Settings For The Base Board

    DXM Configuration useful for ignoring a corrupt or questionable XML Tool operations.  configuration file. After the device is running, a new XML file   can be loaded using the DXM configuration tool.  The factory default position is OFF.    July 27, 2023 © Banner Engineering Corp.

  • Page 29: Ethernet

    Local registers 1001–5000 are floating point format numbers, each address stores half of a floating point number; for  example, registers 1001 and 1002 store the first full 32-bit floating point number  • Local registers 10000 and higher are read-only virtual registers; virtual registers collect various system-level data  Modbus registers for internal local registers (Modbus ID 199)  Local Registers  Type  Description  1–845  32-bit integer  Local data registers  846–849  32-bit integer  Reset, Constant, Timer  851–900  32-bit non-volatile integer  Data flash, non-volatile  901–1000    Reserved for internal use  1001–5000  Floating point  Floating point registers, local data registers  5001–7000  32-bit integer  Local data registers  7001–8000  32-bit non-volatile integer  Data flash, non-volatile  > 10000    Read-only virtual registers, system-level data    July 27, 2023 © Banner Engineering Corp.
  • Page 30 Statistical counts of connections, disconnections and forced disconnects when the  10033–10034  Http Push Successes  DXM controller creates a connection using HTTP non-encrypted   10035–10036  Http Push Failures  Last DXM Controller push status 0 = Initial state, no push attempt as finished yet   10037–10038  Http Push Last Status  1 = Attempt complete  2 = Attempt aborted  Cellular signal strength. Value range: 0–31 0 = –113 dBm or less  1 = –111 dBm   10039–10040  Cellular Strength, BER  2–30 = –109 dBm through –53 dBm in 2 dBm steps  31 = –51 dBm or greater    99 = not known or not detectable; BER not used  Continued on page 31   July 27, 2023 © Banner Engineering Corp.
  • Page 31 Read map is in default  TCP Client Stats—The "x" represents the socket 0 through 4. The flex socket is not used. This range repeats for the next  socket.  TCP client statistics Register  Definition   2x001   Socket x connection attempts (20001 is the first socket, 21001 is the second socket...)   2x003   Socket x connections   2x005   Socket x disconnections   2x007   Socket x transmits   2x009   Socket x receives   2x011   Socket x resolver attempts (reserved)   2x013   Socket x resolvers (reserved)   2x015–2x020   Reserved   2x021   Socket x Rule 0 transmits    Continued on page 32 July 27, 2023 © Banner Engineering Corp.

  • Page 32: Modbus Rtu Client

    Controller controls external servers connected to the primary RS-485 port, the local ISM radio, local I/O base board, and the  local display board.  Use the DXM Configuration Software to define operational settings for both the Modbus RTU client port and the Modbus RTU  server port.  The basic communications parameters for the RS-485 ports are set in the DXM Configuration Software and are saved in the  XML configuration file. All basic settings are available under Settings › System screen.  Client port parameters include: • Baud rate and parity  • Set the Communications Timeout parameter to cover the expected time for messages to be sent throughout the  wireless network. For the DXM Controller, the Communications Timeout parameter is the maximum amount of time  the DXM Controller should wait after a request is sent until the response message is received from the Modbus server  device.  • Delay Between Messages sets the minimum wait time from the end of a Modbus transaction to the beginning of the  next Modbus transaction.      July 27, 2023 © Banner Engineering Corp.
  • Page 33   DXM1200-Bx Wireless Controller Instruction Manual Settings > General screen   July 27, 2023 © Banner Engineering Corp.
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  • Page 35: Chapter 5 Cellular Modem Boards

    Install the cellular modem, connect the antenna cable, and connect the cellular antenna. Activate a cellular plan to the SIM card, then insert the SIM card into the cellular modem. Configure the DXM to use the cellular modem.   July 27, 2023 © Banner Engineering Corp.
  • Page 36 IMPORTANT: Only the DXM100 and DXM150 models in conjunction with an SXI-LTE-001 (obsolete) cellular modem can offer SMS/text messaging capabilities directly from the device. Contact a support specialist at Banner Engineering for configuration instructions, or SMS/text messaging can be delivered using the Banner CDS web service from any DXM model.  ...
  • Page 37 Use proper handling procedures to prevent ESD damage. Proper handling procedures include leaving devices in their anti-static packaging until ready for use; wearing anti-static wrist straps; and assembling units on a grounded, static-dissipative surface.   July 27, 2023 © Banner Engineering Corp.
  • Page 38 Verify the hole in the cell modem aligns with the hole on the DXM board. Firmly press the modem into the 24-pin socket. Attach the antenna cable between the cellular modem board to the base board. The antenna cable uses the top antenna connection.  Activate a 4G LTE CAT M1 Cellular Plan  Activate a cellular plan for your DXM Controller using the Banner Cloud Data Services website.  Go to celldata.bannercds.com to purchase cellular data plans.  If you have previously created an account, click Login and enter your username and password to continue.  If you are creating a login for the first time:  Select the region in which the device will operate. ...
  • Page 39 IMEI number of the cellular modem. The wireless carrier will provide the APN parameters. Not all parameters may be required.  ◦ For regions outside of North America—Select SXI-CATM1WW-001 and set the APN to m2m.tele2.com when  using the SIM card provided with the kit from Banner Engineering. When using a local roaming SIM, please use the APN as suggested by your cellular connectivity (SIM) provider.  To send data to the webserver, complete the parameters on the Settings › Cloud Services screen. Set the Cloud push interval and the Web Server settings. (For more information, refer to the DXM Configuration Software Instruction ...
  • Page 40 IMPORTANT: Banner Engineering offers several prepackaged solutions that report to the Banner Cloud Data Services web-based software platform via cellular connectivity. Many of these solutions execute the data push using a ScriptBasic file instead of the XML configuration file. If you are using a Banner prepackaged solution (ex. SOLUTIONSKIT9-VIBE), then you do not need to set the Cloud Push Interval on the Settings › Cloud Services screen. You still need to set the Push Interface to Cell and ...
  • Page 41   DXM1200-Bx Wireless Controller Instruction Manual Document title: Install and Activate a Cellular Modem Part number: 205026 Revision: G © Banner Engineering Corp. All rights reserved.   July 27, 2023 © Banner Engineering Corp.
  • Page 42     Blank page    ...

  • Page 43: Registers

    In the LCD Permissions field, select None, Read, Write, or Read/Write.  Read allows the register to be displayed and Write or Read/Write allows the register value to be changed using the LCD. The   Units and Scaling parameters are optional and affect the LCD.  July 27, 2023 © Banner Engineering Corp.

  • Page 44: Push

    (for example M-GAGEs, ultrasonic sensors, and Q45 devices). See "Binding and Conducting a Site Survey with the ISM Radio " on page 14. For more information on binding a particular device, refer to the individual datasheet.  Site Survey—After creating a wireless network using the binding process, run a site survey on each device to see the link  quality. See "Conduct a Site Survey from the DXM" on page 15.      July 27, 2023 © Banner Engineering Corp.

  • Page 45: System Config

    If other devices are connected to the external RS-485 ports, they may need to be disconnected for this process to work properly.  Advanced Options—The Advanced Options menu is typically not used unless the Modbus ID is changed without the DXM Controller being involved, such as when you write directly to the radio Modbus registers. • Reference Type selects the radio type between DX80 star architecture radios and a MultiHop radio. The DXM Controller uses this reference to determine how to communicate to the internal radio. If set incorrectly, the DXM Controller may not be able to run Site Survey from the LCD menu. Unless you are changing or adding the internal  radio device, there should no reason to change the radio type.  • Reference Modbus ID defines the Modbus ID the DXM Controller uses when communicating with the internal radio. If  this is set incorrectly, the DXM Controller will not be able to run Binding or Site Survey through the LCD menu.  Max Node Count—Defines the maximum number of devices for the DX80 wireless network.    July 27, 2023 © Banner Engineering Corp.

  • Page 46: Ethernet

    Subnet: Gate: Stat: Mac: Script Path: DNS1: Baud: DNS2: Code: Cell Signal: Phn#: LCD Board Serial: Dev#: Model: SIM: Date: RF FW Pt: CellMdl: CellFw: RF EE Pt: CellMask:   Displays the date, build, model, and serial number.  Controller    July 27, 2023 © Banner Engineering Corp.

  • Page 47: Display Lock

    Control the four bi-color LEDs using the display's Modbus registers. Using write maps or ScriptBasic, write the Modbus registers shown below with 0 (off) or 1 (on).  Modbus registers for the LCD board (Modbus ID 201)  Modbus Register  LED  Color  State  1102 : bit 0  LED 1  Red  1103 : bit 0  LED 2  Green  1 = On 1104 : bit 0  LED 3  Blue   0 = Off  1105: bit 0  LED 4  Amber  1105: bit 0  Backlight      July 27, 2023 © Banner Engineering Corp.
  • Page 48     Blank page    ...

  • Page 49: Chapter 7 Working With Modbus Devices

    LCD / LED Local Registers Internal Micro USB Processor Controller Cellular Modem Control The DXM Controller operates the Modbus client port. Each device on the client port must be assigned a unique server ID.  There are server IDs that are reserved for internal devices in the DXM Controller.  DXM internal Modbus IDs (factory default) Modbus ID  Device  DX80 Performance Gateway or MultiHop ISM Radio—MultiHop wireless devices connected to the internal MultiHop radio  1  should be assigned Modbus IDs starting at 11.  199  Local Registers—Internal storage registers of the DXM Controller  201  LCD—The user has access to the LED indicators on the DXM Controller.    July 27, 2023 © Banner Engineering Corp.

  • Page 50: Assigning Modbus Ids

    Allocated for wireless MultiHop radio network devices. If there is not an internal MultiHop in the DXM Controller, these server  11–60  addresses are available to use for directly connected devices.  Available to user for direct connected Modbus server devices or the expansion of the wireless network server IDs to go past 50  61–198  wireless devices.   199  Allocated for internal Local Register   201  Allocated for the LCD display board, the user can read/write LEDs.      July 27, 2023 © Banner Engineering Corp.

  • Page 51: Modbus Communication Timeouts

    Using the timeout calculation above of 23 seconds, if a repeater is added to the network the timeout should be set to 25 seconds. For each additional MultiHop repeater device creating another level of network hierarchy, add an additional two seconds to the timeout period.  Calculating the Communication Timeout for 10–30 VDC MultiHop Radios  Line-powered (10–30 V DC) MultiHop devices operate at the maximum communication rate, resulting in a much lower  timeout parameter setting. For each repeater added to the network, increase the timeout parameter 2 seconds.  For a client radio to a 10–30 V DC powered server radio (no repeaters):    Client to Server Send time = (9 × 0.04 sec) + (8 retry wait × 0.04 sec) = 1 second  July 27, 2023 © Banner Engineering Corp.

  • Page 52: Adjusting The Receive Slots And Retry Count Parameters

    Calculating the Communication Timeout for a DX80 Star Network In the DX80 network, all Node data is automatically collected at the Gateway to be read. The DXM Controller does not use  the wireless network to access the data, which allows for much faster messaging and much lower timeout values.  For a DXM Controller with an internal DX80 Gateway, set the timeout value 0.5 seconds. If other Modbus devices are  connected to the RS-485 lines, the timeout parameter governs all communication transactions and must be set to accommodate all devices on the bus.  Modbus TCP Client  The DXM Controller can operate as a Modbus TCP client on Ethernet. Users may define up to five socket connections for  Modbus TCP server devices to read Modbus register data over Ethernet. Use the DXM Configuration Software to define and  configure Modbus TCP client communications with other Modbus TCP servers.      July 27, 2023 © Banner Engineering Corp.

  • Page 53: Scheduler

    Select the days of the week this rule applies to.  Enter the starting value for the local register.  Use the drop-down list to select the type of Start at time: a specific time or a relative time.  Enter the starting time.  Enter the end time and end value for the local register.  Register updates can be changed up to two times per day for each rule. Each rule can be set for any number of days in the week by clicking the buttons M, T, W, Th, F, S, or Su.    July 27, 2023 © Banner Engineering Corp.

  • Page 54: Create A One-Time Event

    •  Mail Server Authentication  •  DXM Configuration Authentication  The webserver and mail server authentication depends upon the service provider.  Set the Controller to use Authentication  The DXM Controller can be configured to send login and password credentials for every HTTP packet sent to the webserver.  This provides another layer of security for the webserver data.  Configuration requires both the webserver and the DXM Controller to be given the same credentials for the login and  password. The webserver authentication username and password are not stored in the XML configuration file and must be   stored in the DXM Controller.    July 27, 2023 © Banner Engineering Corp.

  • Page 55: Controller Configuration Authentication

    The data transmits directly to the DXM Controller's non-volatile memory. If successful, a pop-up window appears, asking to reboot the device.  Select Yes to reboot the device.  Controller Configuration Authentication  The DXM Controller can be programmed to allow changes to the configuration files only with proper authentication by setting  up a password on the Settings › Administration screen in the DXM Configuration Software.  With the DXM Controller connected to the PC, click Get Device Status. The DXM Controller status displays next to the  button.  Settings > Administration screen Use the DXM Configuration Software to: • Set the Admin Password  • Change the Admin Password  • Remove the Admin Password  To change or remove an admin password, the current password must be supplied. The DXM Controller must be connected to  the PC to change the administration password.    July 27, 2023 © Banner Engineering Corp.

  • Page 56: Register Flow And Configuration

    Saving and Loading Configuration Files  The DXM Configuration Software saves its configuration information in a XML file. Use the File menu to Save or Load  configuration files.  Save the configuration file before attempting to upload the configuration to the DXM Controller. The DXM Configuration Software uploads the configuration file saved on the PC to the DXM Controller; it will not send the configuration loaded in the tool.  Uploading or Downloading Configuration Files  The DXM Controller requires a XML configuration file to become operational. To upload or download configuration files,  connect a computer to the DXM Controller using the USB port or Ethernet port. Then use the Upload Configuration to   Device or Download Configuration from Device under the Device menu.    July 27, 2023 © Banner Engineering Corp.

  • Page 57: Ethernet/Ip™ Configuration

    In the menu bar, go to Device › Connection Settings and select Serial or Ethernet DXM.  In the Configuration › Device Configuration screen, click on the arrow next to the Gateway to expand and display the  Gateway's parameters.  In the System section, use the Devices in system drop-down list to make your selection.  This allows the user to maximize the use of the EtherNet/IP buffer to 28 devices.  EDS (Electronic Data Sheet) files allow users of the EtherNet/IP protocol to easily add a Banner DXM device to the PLC. Download the EDS files from the Banner website. • DXM EDS Configuration File (for PLCs) (p/n b_4205242)  •...

  • Page 58: Define The Network Interface Settings

     14   7788   4   9900   15   9900  Define the Network Interface Settings On the Cloud Services screen (shown with Show advanced settings selected), define the network connection settings by  selecting Ethernet or Cell from the Network Interface drop-down list. This determines how the DXM Controller sends data.  If you don't require pushing data to a web server, set the Cloud Push interval to zero.  Cloud Services screen Configure your Ethernet Connection  When selecting Ethernet, go to the Settings › Ethernet screen.   To define the Ethernet IP address, give the DXM Controller a static IP address. In most cases you may select the  device to use DHCP and have the IP address automatically assigned.   DNS settings are not typically required. The DXM Controller uses a public service to resolve Domain names, but if  the network connection does not have Internet access, the DNS settings may be required.      July 27, 2023 © Banner Engineering Corp.

  • Page 59: Configure Your Cellular Connection

    With an Ethernet-based network connection, the DXM Controller retries a message five times. The five retry attempts  immediately follow each other. After all attempts are exhausted, the register data packet is saved on the micro SD card.  At the next scheduled time, the DXM Controller attempts to send the saved packet as well as the newly created register data  packet. If it cannot send the new register data packet, the new register data packet is appended to the saved file on the micro SD card to be sent later. After 10 rounds of retries, the data set is archived on the micro SD card under folder _sxi. No additional attempts to resend the data are made; the data file must be manually retrieved.     Enable HTTP logging to save data on the SD card; this is the factory default. See SETTINGS -> LOGGING in the DXM Configuration Tool. July 27, 2023 © Banner Engineering Corp.

  • Page 60: Cellular Push Retries

    Event-based pushes caused by Action rules follow the same process when failures occur, based on the network connection. The failed Event-based messages are resent with the next cyclical schedule or the next event message that triggers a push message.      July 27, 2023 © Banner Engineering Corp.

  • Page 61: Chapter 9 Profinet

    Changes to the XML file are not automatically saved. Save your configuration file before exiting the tool and before sending the XML file to the device to avoid losing data. If you select DXM › Send XML Configuration to DXM before saving the  configuration file, the software will prompt you to choose between saving the file or continuing without saving the file.  Save the XML configuration file to your hard drive by going to the File › Save As menu.  Go to the DXM › Send XML Configuration to DXM menu.    July 27, 2023 © Banner Engineering Corp.

  • Page 62: Slots And Modules For The Dxmr90-X1, Dxm700, Dxm1000, And Dxm1200 Profinet

    Allowed in slots 1-3, Module Identifier= 0x32 Input Integer 64 Allowed in slots 1-3, Module Identifier= 0x33 Slots 4 through 6 Module  Notes    Input Float 512 Allowed in slots 4-6, Module Identifier= 0x34 Continued on page 63   July 27, 2023 © Banner Engineering Corp.

  • Page 63: Example Configuration

    Configuration Instructions Install the GSD File  Although these instructions are specific for the Siemens TIA Portal (v14) software, you may use these instructions as a basis for installing the GSD file into another controller.  Download the GSD file from www.bannerengineering.com.  Launch the Siemens TIA Portal (v14) software.  Click Open existing project.  Select a project and open it.  After the project is uploaded, click Devices & networks.    July 27, 2023 © Banner Engineering Corp.
  • Page 64 DXM1200-Bx Wireless Controller Instruction Manual Devices and networks screen Click Configure networks.  Configure networks screen Click Options and select Manage general station description file (GSD).  The Install general station decription file window opens.  Click the More options (...) icon to the right of the Source path field and browse to the location the DXM GSD file was  downloaded to.  Select the DXM GSD file.  Click Install.      July 27, 2023 © Banner Engineering Corp.

  • Page 65: Change The Device Ip Address

    DXM1200-Bx Wireless Controller Instruction Manual Hardware catalog The system installs the DXM GSD file and places it in the Hardware catalog. In the example, the DXM GSD file is located under Other field devices › PROFINET IO › Banner Engineering Corp. › Banner.  If the DXM GSD file does not install properly, save the log and contact Banner Engineering Corp.  Change the Device IP Address  Follow these instructions to change the IP address of the DXM device using the Siemens TIA Portal (v14) software. Use these instructions as a basis if you are using another controller (PLC). ...
  • Page 66 Select Set IP address in the project.  Enter the IP address.  Right-click on the device icon and select Online & diagnostics.  Online & diagnostics menu and screen The Online & diagnostics windows displays.  Select Assign IP address under Functions.  Click Accessible devices.  The Select device window searches the network for available devices.  Determine the device to be adjusted via the MAC address and select it.  Click Apply.  The IP address for the device is updated.  Click Assign IP address to complete the step.  This step is completed for every device.    By default, each DXM shipped from the factory is assigned the IP address 192.168.0.1.    July 27, 2023 © Banner Engineering Corp.

  • Page 67: Change The Device Name

    Follow these instructions to change the name of the DXM using the Siemens TIA Portal (v14) software. Use these instructions as a basis if you are using another controller (PLC).  Open a project and click on Devices & networks.  The Network view displays.  Right-click on the DXM icon and select Assign device name.  The Assign PROFINET device name window displays. The software searches for devices of the same type.  Enter the desired name in the PROFINET device name field. Note that each name can be used only once.  Click Assign name.  The device now has a PROFINET name.    July 27, 2023 © Banner Engineering Corp.
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  • Page 69: Chapter 10 Dxm1200 Accessories

    50/60 Hz input, 24 V DC 1 A output, UL Listed Class 2, 4-pin female STP-M12D-430—RJ45 to 4-pin Male D-Code M12, Straight, 30 ft M12 connector  Cellular Communications—Controllers accept Banner LTE-M (CATM1)  modems only. Cellular modems are ordered separately as accessories under the following part numbers: • LTE CAT-M1 AT&T (North America only):SXI-CATM1ATT-001 • LTE CAT-M1 Verizon (United States only): SXI-CATM1VZW-001 • LTE CAT-M1/NB-IoT Multi-Carrier (Europe only): SXI- CATM1WW-001   July 27, 2023 © Banner Engineering Corp.
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  • Page 71: Chapter 11 Product Support And Maintenance

    FCC and ISED Certification, 2.4GHz ................................78 FCC Notices ........................................78 FCC and ISED Approved Antennas .................................. 78 Mexican Importer....................................... 79 ANATEL..........................................79 Warnings ........................................... 79 Banner Engineering Corp Limited Warranty..............................80 Document Information ....................................... 81   Chapter 11 Product Support and Maintenance File System and Archive Process ...

  • Page 72: Update Your Dxm Processor Firmware Using The Dxm Configuration Software

    To change the password, you must already know the current password. If you do not know the current password, follow these steps to clear the password.  IMPORTANT: Clearing the password erases the current configuration and any program files, log files, or history files.  Turn on the power to the DXM Controller.  Set DIP switch 4 to the ON position.  Press and hold the processor button until the processor board LED flashes.    While the file download is in process over a USB connection, do not use other applications on the PC. After the DXM reboots for a firmware update, the USB  port may be unresponsive. Clear the connection by disconnecting the USB cable and restarting the DXM Configuration Software.   July 27, 2023 © Banner Engineering Corp.

  • Page 73: Dxm1200 Documentation

    Firmware Updates  The DXM has been designed to be a robust and secure IOT device. To provide the most reliable and secure device possible,  periodic firmware updates are released to enhance and expand the capabilities of the DXM. Firmware updates and description details are found on the Banner website. Customers with critical update requirements will get access to pre- released firmware from the factory.  Website Information  The Banner website is the main method of disseminating DXM information to customers. The data found on the website ...

  • Page 74: Contact Us

    Security updates are released through the Banner Engineering Corp website (www.bannerengineering.com) and New Product Release Announcements (NPRA).  Contact Us Banner Engineering Corp. headquarters is located at: 9714 Tenth Avenue North | Minneapolis, MN 55441, USA | Phone: + 1 888 373 6767 For worldwide locations and local representatives, visit www.bannerengineering.com. ...

  • Page 75: Environmental Specifications (Dxm1200)

    Vibration: 10 Hz to 55 Hz, 0.5 mm peak-to-peak amplitude per IP67 IEC 60068-2-6 Operating the devices at the maximum operating conditions for extended periods can shorten the life of the device.   July 27, 2023 © Banner Engineering Corp.

  • Page 76: Fcc And Ised Certification, 900 Mhz, 1 Watt Radios

    M12 x 1 PG9 (2) M12 x 1 20.1 mm [0.79”] 25.4 mm [1”] FCC and ISED Certification, 900 MHz, 1 Watt Radios This equipment contains transmitter module RM1809 or SX7023EXT.  Radio Module RM1809  Radio Module SX7023EXT  FCC ID: UE3RM1809  FCC ID: UE3SX7023EXT  IC: 7044A-RM1809  IC: 7044A-SX7023EXT  HVIN: RM1809  HVIN: 223150      July 27, 2023 © Banner Engineering Corp.

  • Page 77: Fcc Notices

    Integral Antenna  RM1809  Unity gain    0  BWA-9O1-x   Omni, 1/4 wave dipole  RM1809  ≤2 dBi  50 Ω  0  RM1809 or BWA-9O2-C   Omni, 1/2 wave dipole, Swivel  ≤2 dBi  50 Ω  0  SX7023EXT  Omni Wideband, Fiberglass BWA-9O6-A   RM1809  ≤8.2 dBi  50 Ω  2.2 dB  Radome    Continued on page 78 July 27, 2023 © Banner Engineering Corp.

  • Page 78: Fcc And Ised Certification, 2.4Ghz

    WARNING: Antenna(s) used for this transmitter must be installed to provide a separation distance of at least 20 cm from all persons.  AVERTISSEMENT : Les antennes utilisées pour cet émetteur doivent être installées de manière à assurer une distance de séparation d'au moins 20 cm de toutes les personnes.      July 27, 2023 © Banner Engineering Corp.

  • Page 79: Mexican Importer

    A device failure or malfunction can cause either an energized (on) or de-energized (off) output condition. IMPORTANT: Please download the complete DXM1200-Bx Wireless Controller technical documentation,  available in multiple languages, from www.bannerengineering.com for details on the proper use, applications, Warnings, and installation instructions of this device.    July 27, 2023 © Banner Engineering Corp.

  • Page 80: Banner Engineering Corp Limited Warranty

    Banner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year following the date of shipment. Banner Engineering Corp. will repair or replace, free of charge, any product of its manufacture which, at the time it is returned to the factory, is found to have been defective during the warranty period.

  • Page 81: Document Information

    DXM1200-Bx Wireless Controller Instruction Manual Banner Engineering Corp. reserves the right to change, modify or improve the design of the product without assuming any obligations or liabilities relating to any product previously manufactured by Banner Engineering Corp. Any misuse, abuse, or improper application or installation of this product or use of the product for personal protection applications when the product is identified as not intended for such purposes will void the product warranty.
  • Page 82 LinkedIn Twitter Facebook © 2023. All rights reserved. www.bannerengineering.com...

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