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Related Manuals for thomann BOTEX Chainhoist Controller CHC-4
Summary of Contents for thomann BOTEX Chainhoist Controller CHC-4
- Page 1 Chainhoist Controller CHC-4, CHC-8 Motor Controller...
- Page 2 Thomann GmbH Hans-Thomann-Straße 1 96138 Burgebrach Germany Telephone: +49 (0) 9546 9223-0 Internet: www.thomann.de 19.12.2023, ID: 422822, 422852 (V5)
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Page 3: Table Of Contents
Table of contents Table of contents General information..........................5 1.1 Symbols and signal words....................... 5 Safety instructions............................. 7 Features............................... 10 Installation..............................11 4.1 Mechanical installation........................11 4.2 Electrical installation........................12 Starting up..............................14 Connections and controls........................17 Operating..............................23 Technical specifications........................25 EU Declaration Of Conformity...................... - Page 4 Chainhoist Controller CHC-4, CHC-8 Motor Controller...
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Page 5: General Information
Our products and documentation are subject to a process of continuous development. They are therefore subject to change. Please refer to the latest version of the documentation, which is ready for download under www.thomann.de. 1.1 Symbols and signal words In this section you will find an overview of the meaning of symbols and signal words that are used in this document. - Page 6 General information Signal word Meaning DANGER! This combination of symbol and signal word indicates an immediate dangerous situation that will result in death or serious injury if it is not avoided. CAUTION! This combination of symbol and signal word indicates a pos‐ sible dangerous situation that can result in minor injury if it is not avoided.
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Page 7: Safety Instructions
Safety instructions Safety instructions Intended use This device is used to control electrically operated chain hoists. The device is designed for pro‐ fessional use only and is not suitable for use in households. Use the device only as described in this user manual. - Page 8 Safety instructions DANGER! Risk of death from electrical current! A short circuit can cause fires and loss of life. Always use a properly insulated CEE cable to connect the unit to the 400 V mains grid. Do not modify the CEE cable or the CEE plug. If the insulation is damaged, immediately switch off the power supply and have it repaired.
- Page 9 Safety instructions NOTICE! Damage to the device due to high voltages! The device can be damaged if it is operated with the incorrect voltage or if high voltage peaks occur. In the worst case, excess vol‐ tages can also cause a risk of injury and fires. Make sure that the voltage specification on the device matches the local power grid before plugging in the device.
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Page 10: Features
Features Features Motor controller for directly controlled electric chain hoists Independent control for up to – 4 motors (item no. 422822) – 8 motors (item no. 422852) Input – Cable with CEE plug Outputs – item no. 422822: 4 × 4-pin CEE chassis sockets with hinged lid, 1 × 16-pin multi-pin industrial connector for use with a breakout box –... -
Page 11: Installation
Installation Installation 4.1 Mechanical installation Unpack and check carefully there is no transportation damage before using the unit. Keep the equipment packaging. To fully protect the product against vibration, dust and moisture during transportation or storage use the original packaging or your own packaging material suitable for transport or storage, respectively. -
Page 12: Electrical Installation
Installation 4.2 Electrical installation DANGER! Risk of death from electrical current! Hazardous voltage may be present at cable ends and screw terminals. The connection of screw terminals and all maintenance and repair work on the electrical installation of the device may only be performed by a qualified electri‐ cian. - Page 13 Installation Pin assignment The table and figure show the assignment of the 16-pin multi-pin industrial connector. The connections for the protective earth conductor ([PE]) of the connector must be connected to the protective earth conductors of the connected motors. Motor 1/5 Motor 2/6 Motor 3/7 Motor 4/8...
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Page 14: Starting Up
Starting up Starting up CAUTION! Risk of injury due to movable loads in the range of electric chain hoists. If people are in the work area, the loads moved by the electric chain hoists can cause injuries. Ensure that there are no persons in the work area of electric chain hoists as long as loads are being moved. - Page 15 Starting up NOTICE! Damage to the device and connected electric chain hoists due to impulse operation! Repeated, momentary presses of the [RUN] button can damage the device and the connected electric chain hoists. Always press [RUN] for at several seconds, never several times in a row. Starting up the device Ensure the following: There is nobody in the work area of the electric chain hoists.
- Page 16 Starting up ð The indicator lights [L1], [L2], [L3] for the three phases of the power supply light up. The device must not be used unless all three indicator lights light up. Check the correct connection and function of the electric chain hoists: To do this, set the rotary switches for all connected electric chain hoists to the [UP] or [DOWN] position, and the other rotary switches to the [OFF] position.
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Page 17: Connections And Controls
Connections and controls Connections and controls Front of CHC-4 (item no. 422822) ö MOTOR 1 MOTOR 2 MOTOR 3 MOTOR 4 UP – OFF–DOWN UP – OFF–DOWN UP – OFF–DOWN UP – OFF–DOWN CENTRAL CONTROL CONTROL MAINS CIRCUIT ® & Chainhoist Controller CHC-4, CHC-8 Motor Controller... - Page 18 Connections and controls 1 [L1], [L2], [L3] | Indicator lights for the three phases of the power supply. The device must not be used unless all three indi‐ cator lights light up. 2 [MOTOR 1]…[MOTOR 4] | Rotary switches for preselecting the direction of movement for the connected electric chain hoists 1…4.
- Page 19 Connections and controls Back of CHC-4 (item no. 422822) MOTOR 1-4 POWER INPUT 400V~50Hz, 32A/Phase MOTOR MOTOR MOTOR MOTOR 8 [MOTOR 1], [MOTOR 2], [MOTOR 3], [MOTOR 4] | CEE chassis sockets for connecting electric chain hoists 1…4 9 16-pin multi-pin industrial connector for connecting electric chain hoists 1…4 10 Power cable with CEE plug Chainhoist Controller CHC-4, CHC-8 Motor Controller...
- Page 20 Connections and controls Front of CHC-8 (item no. 422852) ö MOTOR 1 MOTOR 2 MOTOR 3 MOTOR 4 UP – OFF–DOWN UP – OFF–DOWN UP – OFF–DOWN UP – OFF–DOWN CENTRAL CONTROL CONTROL MAINS CIRCUIT MOTOR 5 MOTOR 6 MOTOR 7 MOTOR 8 UP –...
- Page 21 Connections and controls 1 [L1], [L2], [L3] | Indicator lights for the three phases of the power supply. The device must not be used unless all three indi‐ cator lights light up. 2 [MOTOR 1]…[MOTOR 8] | Rotary switches for preselecting the direction of movement for the connected electric chain hoists 1…8.
- Page 22 Connections and controls Back of CHC-8 (item no. 422852) MOTOR 1-4 MOTOR 5-8 POWER INPUT 400V~50Hz, 32A/Phase MOTOR MOTOR MOTOR MOTOR 8 [MOTOR 1], [MOTOR 2], [MOTOR 3], [MOTOR 4] | CEE chassis sockets for connecting electric chain hoists 1…4 9 16-pin multi-pin industrial connector for connecting electric chain hoists 1…4 or 5…8 10 Power cable with CEE plug Chainhoist Controller CHC-4, CHC-8...
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Page 23: Operating
Operating Operating CAUTION! Risk of injury due to movable loads in the range of electric chain hoists. If people are in the work area, the loads moved by the electric chain hoists can cause injuries. Ensure that there are no persons in the work area of electric chain hoists as long as loads are being moved. - Page 24 Operating NOTICE! Damage to the device and connected electric chain hoists due to impulse operation! Repeated, momentary presses of the [RUN] button can damage the device and the connected electric chain hoists. Always press [RUN] for at several seconds, never several times in a row. Operating the device Ensure the following: There is nobody in the work area of the electric chain hoists.
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Page 25: Technical Specifications
Technical specifications Technical specifications CHC-4 (item no. 422822) CHC-8 (item no. 422852) Line circuit breaker / phases 3 × 13 A (type D) 3 × 13 A (type D) Line circuit breaker / rotary switch and emergency 6 A (type C) 6 A (type C) stop Input connections... - Page 26 Technical specifications CHC-4 (item no. 422822) CHC-8 (item no. 422852) Ambient conditions Temperature range 0 °C…40 °C Relative humidity 20%…80% (non-condensing) Circuit diagram for CHC-4 (item no. 422822) Chainhoist Controller CHC-4, CHC-8 Motor Controller...
- Page 27 Technical specifications Circuit diagram for CHC-8 (item no. 422852) Chainhoist Controller CHC-4, CHC-8 Motor Controller...
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Page 28: Eu Declaration Of Conformity
THIS DECLARATION OF CONFORMITY IS ISSUED UNDER THE SOLE RESPONSIBILITY OF: Name and address of Thomann GmbH manufacturer Hans-Thomann-Str. 1 96138 Burgebrach Germany Product identification 422822 Botex Chainhoist Controller CHC-4 422852 Botex Chainhoist Controller CHC-8 Chainhoist Controller CHC-4, CHC-8 Motor Controller... - Page 29 EU Declaration Of Conformity THE PRODUCTS MENTIONED IN THIS DECLARATION ARE IN CONFORMITY WITH: EU Community Legislation Machinery Directive 2006/42/EC Restriction of Hazardous Substances (RoHS) Directive 2011/65/EU Low Voltage Directive (LVD) 2014/35/EU Electromagnetic Compatibility (EMC) Directive Machinery Regulation (EU) 2023/1230 Harmonised standards Safety of machinery EN 60204-1:2018...
- Page 30 EU Declaration Of Conformity Electromagnetic Compatibility (EMC) EN 55011:2016 + A1:2017 + A11:2020 + A2:2021 EN 61000-3-2:2014 + EN IEC 61000-3-2:2019 + A1:2021 EN 61000-3-3:2013 + A1:2019 + A2:2021 + A2:2021/AC:2022-01 EN IEC 61000-6-2:2019 + EN 61000-6-2:2005 + AC:2005 Restricted substances in electrical products EN IEC 63000:2018 SIGNED FOR AND ON BEHALF OF: Place and date of issue...
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Page 31: Troubleshooting
Troubleshooting Troubleshooting In the following we list a few common problems that may occur during operation. We give you some suggestions for easy troubleshooting: Symptom Remedy The electric chain hoists do not respond when 1. Check the wiring to the electric chain hoists. [RUN] is pressed. - Page 32 Troubleshooting If the procedures recommended above do not succeed, please contact our Service Center. You can find the contact information at www.thomann.de. Chainhoist Controller CHC-4, CHC-8 Motor Controller...
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Page 33: Protecting The Environment
Protecting the environment Protecting the environment Disposal of the packing material Environmentally friendly materials have been chosen for the packaging. These materials can be sent for normal recycling. Ensure that plastic bags, packaging, etc. are disposed of in the proper manner. Do not dispose of these materials with your normal household waste, but make sure that they are collected for recycling. - Page 34 Repairing a device or passing it on to another user is an ecologically valuable alternative to disposal. You can return your old device to Thomann GmbH at no charge. Check the current conditions on www.thomann.de. If your old device contains personal data, delete those data before disposing of it.
- Page 36 Musikhaus Thomann · Hans-Thomann-Straße 1 · 96138 Burgebrach · Germany · www.thomann.de...
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