SIGMATEK DI 204 Instruction Manual

SIGMATEK DI 204 Instruction Manual

S-dias digital input module with 2 incremental encoder inputs

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DI 204
S-DIAS Digital Input Module
with 2 Incremental Encoder Inputs
Instruction Manual
Date of creation: 19.11.2013
Version date: 26.07.2023
Article number: 20-006-204-E

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Summary of Contents for SIGMATEK DI 204

  • Page 1 DI 204 S-DIAS Digital Input Module with 2 Incremental Encoder Inputs Instruction Manual Date of creation: 19.11.2013 Version date: 26.07.2023 Article number: 20-006-204-E...
  • Page 2 (print, photocopy, microfilm or in any other process) without the express permission. We reserve the right to make changes in the content without notice. The SIGMATEK GmbH & Co KG is not responsible for technical or printing errors in the handbook and assumes no responsibility for damages that occur...
  • Page 3 14 digital inputs 2 Incremental encoder inputs The S-DIAS digital input module DI 204 is equipped with two incremental inputs with a TTL signal and 14 inputs with a +24 V signal for reading the signal states “0“ and “1“. To suppress noise in the signal lines, input filters are provided.
  • Page 4: Table Of Contents

    DI 204 S-DIAS DIGITAL INPUT MODULE Contents Introduction ................5 Target Group/Purpose of this Operating Manual ...... 5 Important Reference Documentation ......... 5 Contents of Delivery ..............5 Basic Safety Directives ............6 Symbols Used ................6 Disclaimer ..................8 General Safety Directives ............
  • Page 5 S-DIAS DIGITAL INPUT MODULE DI 204 Connector Layout ..............17 Status LEDs ................. 17 Applicable Connectors ............... 18 Label Field ................... 19 Wiring ..................20 Wiring Example ................20 Note ....................21 Assembly/Installation ............22 Check Contents of Delivery ............22 Mounting ..................
  • Page 6 DI 204 S-DIAS DIGITAL INPUT MODULE 15 Disposal ..................29 16 Hardware Class DI204 ............30 16.1 Interfaces ..................31 16.1.1 General ....................31 16.1.2 Digital Inputs ..................32 16.1.3 Encoder ..................... 33 16.1.4 Communication Interfaces ..............33 16.2 Example ..................34 Page 4 26.07.2023...
  • Page 7: Introduction

    General knowledge of automation technology is required. Further help and training information, as well as the appropriate accessories can be found on our website www.sigmatek-automation.com. Our support team is happily available to answer your questions. Please see our website for our hotline number and business hours.
  • Page 8: Basic Safety Directives

    DI 204 S-DIAS DIGITAL INPUT MODULE Basic Safety Directives Symbols Used The following symbols are used in the operator documentation for warning and danger messages, as well as informational notes: DANGER Danger indicates that death or serious injury will occur, if the specified measures are not taken.
  • Page 9 S-DIAS DIGITAL INPUT MODULE DI 204 INFORMATION Information  Provides important information on the product, handling or relevant sections of the documentation, which require attention. 26.07.2023 Page 7...
  • Page 10: Disclaimer

    It does not guarantee properties under the warranty. Please thoroughly read the corresponding documents and this operating manual before handling a product. SIGMATEK GmbH & Co KG is not liable for damages caused through, non-compliance with these instructions or applicable regulations.
  • Page 11: General Safety Directives

    S-DIAS DIGITAL INPUT MODULE DI 204 General Safety Directives The Safety Directives in the other sections of this operating manual must be observed. These instructions are visually emphasized by symbols. INFORMATION According to EU Directives, the operating manual is a component of a product.
  • Page 12: Software/Training

    DI 204 S-DIAS DIGITAL INPUT MODULE CAUTION Handle the device with care and do not drop or let fall. Prevent foreign bodies and fluids from entering the device. The device must not be opened! Manipulez l’appareil avec précaution et ne le laissez pas tomber.
  • Page 13: Standards And Directives

    The product was constructed in compliance with the following European Union directives and tested for conformity. 3.1.1 EU Conformity Declaration EU Declaration of Conformity The product DI 204 conforms to the following European directives: • 2014/35/EU Low-voltage Directive • 2014/30/EU Electromagnetic Compatibility (EMC Directive) •...
  • Page 14: Type Plate

    DI 204 S-DIAS DIGITAL INPUT MODULE Type Plate HW: Hardware version SW: Software version Page 12 26.07.2023...
  • Page 15: Technical Data

    S-DIAS DIGITAL INPUT MODULE DI 204 Technical Data Incremental Encoder Input Specifications Number Input voltage typically 5.0 V maximum 5.5 V Signal level low 0.8 V high 2.0 Switching threshold typically 1.4 V Input current 1.5 mA at +5 V Input delay typically 10 µs...
  • Page 16 DI 204 S-DIAS DIGITAL INPUT MODULE Page 14 26.07.2023...
  • Page 17: Miscellaneous

    S-DIAS DIGITAL INPUT MODULE DI 204 Miscellaneous Article number 20-006-204 Standard UL 508 (E247993) Approbations UL, cUL, CE, UKCA Environmental Conditions Storage temperature -20 ... +85 °C Environmental temperature 0 ... +55 °C Humidity 0-95 %, non-condensing Installation altitude above sea...
  • Page 18: Mechanical Dimensions

    DI 204 S-DIAS DIGITAL INPUT MODULE Mechanical Dimensions Page 16 26.07.2023...
  • Page 19: Connector Layout

    S-DIAS DIGITAL INPUT MODULE DI 204 Connector Layout Status LEDs Module Status green module active no supply available BLINKING (5 Hz) no communication User yellow can be set from the application (e.g. the module LED can be set to blinking through the visualization...
  • Page 20: Applicable Connectors

    DI 204 S-DIAS DIGITAL INPUT MODULE Applicable Connectors Connectors: X1-X5: Connectors with spring terminals (included in delivery) The spring terminals are suitable connecting ultrasonically compacted (ultrasonically welded) strands. Connections: Stripping length/Sleeve length: 10 mm Plug-in direction: parallel to conductor axis or to PCB Conductor cross section, rigid: 0.2-1.5 mm...
  • Page 21: Label Field

    S-DIAS DIGITAL INPUT MODULE DI 204 Label Field Manufacturer Weidmüller Type MF 10/5 CABUR MC NE WS Weidmüller article number 1854510000 Compatible printer Weidmüller Type Printjet Advanced 230V Weidmüller article number 1324380000 26.07.2023 Page 19...
  • Page 22: Wiring

    DI 204 S-DIAS DIGITAL INPUT MODULE Wiring Wiring Example Page 20 26.07.2023...
  • Page 23: Note

    S-DIAS DIGITAL INPUT MODULE DI 204 Note The input filters, which suppress noise signals, allow operation in harsh environmental conditions. A careful wiring method is also recommended to ensure error-free function. The following guidelines should be observed: • Avoid parallel connections between input lines and load-bearing circuits •...
  • Page 24: Assembly/Installation

    DI 204 S-DIAS DIGITAL INPUT MODULE Assembly/Installation Check Contents of Delivery Ensure that the contents of the delivery are complete and intact. See chapter 1.3 Contents of Delivery. INFORMATION On receipt and before initial use, check the device for damage. If the device is damaged, contact our customer service and do not install the device in your system.
  • Page 25: Mounting

    S-DIAS DIGITAL INPUT MODULE DI 204 Mounting The S-DIAS modules are designed for installation into the control cabinet. To mount the modules a DIN-rail is required. The DIN rail must establish a conductive connection with the back wall of the control cabinet. The individual S-DIAS modules are mounted on the DIN rail as a block and secured with latches.
  • Page 26 DI 204 S-DIAS DIGITAL INPUT MODULE Recommended minimum distances of the S-DIAS modules to the surrounding components or control cabinet wall: a, b, c … distances in mm (inches) Page 24 26.07.2023...
  • Page 27: Addressing

    S-DIAS DIGITAL INPUT MODULE DI 204 10 Addressing 10.1 Address mapping overview Address Size Access Type Description (hex) (bytes) Read Cyclic Data (PDO) Input register Bit 0 input 1 Bit 1 input 2 0000 Bit 13 input 14 Bit 14-15...
  • Page 28 DI 204 S-DIAS DIGITAL INPUT MODULE Read/Write Configuration (SDO) Incremental encoder command register 1 Bit 0-1 reserved Bit 2 Null position inversion (1 = inverted) Bit 3 Phase B inversion (1 = inverted) Bit 4-5 Edge sampling time 00 = incremental encoder off...
  • Page 29: Supported Cycle Times

    S-DIAS DIGITAL INPUT MODULE DI 204 11 Supported Cycle Times 11.1 Cycle Times below 1 ms (in µs) x= supported 11.2 Cycle Times equal to or higher than 1 ms (in ms) x= supported x= supported 26.07.2023 Page 27...
  • Page 30: Transport/Storage

    DI 204 S-DIAS DIGITAL INPUT MODULE 12 Transport/Storage INFORMATION This device contains sensitive electronics. During transport and storage, high mechanical stress must therefore be avoided. For storage and transport, the same values for humidity and vibration as for operation must be maintained! Temperature and humidity fluctuations may occur during transport.
  • Page 31: Maintenance

    S-DIAS DIGITAL INPUT MODULE DI 204 14 Maintenance INFORMATION During maintenance as well as servicing, observe the safety instructions from chapter 2 Basic Safety Directives. 14.1 Service This product was constructed for low-maintenance operation. 14.2 Repair INFORMATION In the event of a defect/repair, send the device with a detailed error description to the address listed at the beginning of this document.
  • Page 32: Hardware Class Di204

    Hardware Class DI204 for the DIAS DI204 digital input module This hardware class is used to control the DI 204 hardware module with 14 digital inputs and 2 rotary incremental encoders. More information on the hardware can be found in the module documentation.
  • Page 33: Interfaces

    S-DIAS DIGITAL INPUT MODULE DI 204 16.1 Interfaces 16.1.1 General ClassState Input This server shows the actual status of the hardware class. DeviceID Input The device ID of the hardware module is shown in this server. FPGAVersion Input FPGA version of the module in 16#XY (e.g. 16#10 = version 1.0).
  • Page 34: Digital Inputs

    DI 204 S-DIAS DIGITAL INPUT MODULE 16.1.2 Digital Inputs Input[1-14] Input Status of input 1-14 InputDouble Input In this server, the digital outputs are shown in a 32-bit field. Bits 0 to 13 are assigned to inputs1 to input14 in this double word.
  • Page 35: Encoder

    S-DIAS DIGITAL INPUT MODULE DI 204 16.1.3 Encoder Encoder[1,2] Input Position of incremental encoder 1 or 2 (32-bit signed up/down counter) The encoder can be reset with the write method of the server. The status is queried over read(). EncoderLatche...
  • Page 36: Example

    DI 204 S-DIAS DIGITAL INPUT MODULE 16.2 Example Page 34 26.07.2023...
  • Page 37 S-DIAS DIGITAL INPUT MODULE DI 204 Documentation Changes Change date Affected Chapter Note page(s) 10.02.2014 3.2 Applicable Connectors Connection capacity added French notes added 01.04.2014 5 Mounting Text updated 08.09.2014 1.4 Miscellaneous Added Standard 30.01.2015 4.2 Note Added note concerning connecting the S-DIAS module while voltage is applied 26.03.2015...

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