Trane 5TEM6B02AV21SA Installation, Operation And Maintenance Manual

Trane 5TEM6B02AV21SA Installation, Operation And Maintenance Manual

Convertible air handlers

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Installation, Operation, and Maintenance
Convertible Air Handlers
2 – 5 Ton
5TEM6B02AV21SA
5TEM6B03AV21SA
5TEM6D04AV31SA
5TEM6D05AV41SA
5TEM6D06AV41SA
5TEM6D07AV51SA
Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of heating, ventilating, and air-conditioning
equipment can be hazardous and requires specific knowledge and training. Improperly installed, adjusted or altered equipment by an unqualified person
could result in death or serious injury. When working on the equipment, observe all precautions in the literature and on the tags, stickers, and labels that
are attached to the equipment.
November 2023
S S A A F F E E T T Y Y W W A A R R N N I I N N G G
1 1 8 8 - - G G F F 7 7 9 9 D D 1 1 - - 1 1 A A - - E E N N
The 5TEM6 series air handler is designed for installation
in a closet, utility room, alcove, basement, crawlspace or
attic. These versatile units are applicable to air
conditioning and heat pump applications. Several
models are available to meet the specific requirements of
the outdoor equipment. Field installed electric resistance
heaters are available.

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Summary of Contents for Trane 5TEM6B02AV21SA

  • Page 1 Installation, Operation, and Maintenance Convertible Air Handlers 2 – 5 Ton 5TEM6B02AV21SA 5TEM6B03AV21SA 5TEM6D04AV31SA 5TEM6D05AV41SA 5TEM6D06AV41SA 5TEM6D07AV51SA The 5TEM6 series air handler is designed for installation in a closet, utility room, alcove, basement, crawlspace or attic. These versatile units are applicable to air conditioning and heat pump applications.
  • Page 2 SAFETY SECTION I I m m p p o o r r t t a a n n t t : : This document contains a wiring diagram, W W A A R R N N I I N N G G a parts list, and service information.
  • Page 3 S S A A F F E E T T Y Y S S E E C C T T I I O O N N C C A A U U T T I I O O N N N N o o t t e e : : The manufacturer recommends installing ONLY A.H.R.I approved, matched indoor and outdoor C C O O I I L L I I S S P P R R E E S S S S U U R R I I Z Z E E D D ! !
  • Page 4: Table Of Contents

    Table of Contents Information on Servicing ....5 Airflow Adjustment ..... . 11 Prior to Beginning Work .
  • Page 5: Information On Servicing

    Information on Servicing All replacement parts shall be in accordance with the – refrigerating pipe or components are installed in manufacturer's specifications. a position where they are unlikely to be exposed to any substance which may corrode refrigerant containing components, unless the components Prior to Beginning Work are constructed of materials which are inherently resistant to being corroded or are...
  • Page 6: Removal And Evacuation

    I I n n f f o o r r m m a a t t i i o o n n o o n n S S e e r r v v i i c c i i n n g g be calibrated in a refrigerant-free area.) Ensure that charge is used, the system shall be vented down to the detector is not a potential source of ignition and...
  • Page 7: Decommissioning

    I I n n f f o o r r m m a a t t i i o o n n o o n n S S e e r r v v i i c c i i n n g g the relevant waste transfer note arranged.
  • Page 8: Outline Drawing

    Outline Drawing Minimum Unit Clearance Table Service Clearance Recommended Sides 2" Front 21" Back 0" Inlet Duct 1" Outlet Duct Note This unit is approved for installation clearances to combustible material as stated on the unit rating nameplate. Dwg No. D808390 Rev A PRODUCT DIMENSIONS Gas Line Flow...
  • Page 9: Wiring Diagram

    Wiring Diagram 18-GF79D1-1A-EN...
  • Page 10: Refrigerant Leak Detection System

    Refrigerant Leak Detection System For all tables contained in this section of the manual, • Turning off the compressor of the outdoor unit; the refrigerant charge is the total system charge which • De-energizing potential sources of ignition is marked on the system according to the instructions connected to the system;...
  • Page 11: Airflow Adjustment

    R R e e f f r r i i g g e e r r a a n n t t L L e e a a k k D D e e t t e e c c t t i i o o n n S S y y s s t t e e m m Airflow Adjustment •...
  • Page 12: Installation Instructions

    Installation Instructions 1. U U n n p p a a c c k k i i n n g g If you are installing the unit in an unconditioned space such as an attic or crawl space, you must Carefully unpack the unit and inspect the contents ensure that the area provides sufficient air for damage.
  • Page 13 I I n n s s t t a a l l l l a a t t i i o o n n I I n n s s t t r r u u c c t t i i o o n n s s Negative To protect the TXV, remove the TXV bulb from the Pressure...
  • Page 14 I I n n s s t t a a l l l l a a t t i i o o n n I I n n s s t t r r u u c c t t i i o o n n s s set cooling and heating air flows.
  • Page 15 I I n n s s t t a a l l l l a a t t i i o o n n I I n n s s t t r r u u c c t t i i o o n n s s Be sure to set the correct airflow for cooling and The unit is shipped wired for 230/240 Volt AC 60 HZ heating.
  • Page 16 I I n n s s t t a a l l l l a a t t i i o o n n I I n n s s t t r r u u c c t t i i o o n n s s H H e e a a t t i i n n g g ( ( h h e e a a t t p p u u m m p p ) ) indoor unit during defrost.
  • Page 17: Field Wiring Diagrams

    Field Wiring Diagrams Single Stage, Cooling Only Single Stage, HP Thermostat Air Handler Outdoor Thermostat Air Handler Outdoor 24 VAC HOT 24 VAC HOT 24 VAC 24 VAC Common Common Blue Blue COOLING COOL/HEAT 1st STAGE 1st STAGE YL/BLK YL/BLK HEATING AUX/EMERGENCY 1st STAGE...
  • Page 18: External Switches And Accessories

    F F i i e e l l d d W W i i r r i i n n g g D D i i a a g g r r a a m m s s 2 Stage, 2 Step, HP 2 Stage, 2 Step, Cooling Only Thermostat Air Handler...
  • Page 19 F F i i e e l l d d W W i i r r i i n n g g D D i i a a g g r r a a m m s s Figure 5. Accessories Diagram Electronic Air Cleaner, typical Thermostat Air Handler...
  • Page 20: Performance And Electrical Data

    Performance and Electrical Data Table 6. Air Flow Performance Tables 5TEM6B02AV21SAA COOLING AIRFLOW PERFORMANCE, WET COIL, NO FILTER, NO HEATER OUTDOOR DIP SWITCH SETTING EXTERNAL STATIC PRESSURE SPEED AIRFLOW AIRFLOW UNIT SIZE SETTING SETTING POWER (TONS) 353 CFM/ Watts 401 CFM/ NORMAL Watts 451 CFM/...
  • Page 21 P P e e r r f f o o r r m m a a n n c c e e a a n n d d E E l l e e c c t t r r i i c c a a l l D D a a t t a a 5TEM6B03AV21SAA COOLING AIRFLOW PERFORMANCE, WET COIL, NO FILTER, NO HEATER OUTDOOR DIP SWITCH SETTING...
  • Page 22 P P e e r r f f o o r r m m a a n n c c e e a a n n d d E E l l e e c c t t r r i i c c a a l l D D a a t t a a 5TEM6D04AV31SAA/5TEM6D05AV41SAA COOLING AIRFLOW PERFORMANCE, WET COIL, NO FILTER, NO HEATER OUTDOOR DIP SWITCH SETTING...
  • Page 23 P P e e r r f f o o r r m m a a n n c c e e a a n n d d E E l l e e c c t t r r i i c c a a l l D D a a t t a a 5TEM6D06AV41SAA/5TEM6D07AV51SAA COOLING AIRFLOW PERFORMANCE, WET COIL, NO FILTER, NO HEATER OUTDOOR DIP SWITCH SETTING...
  • Page 24 P P e e r r f f o o r r m m a a n n c c e e a a n n d d E E l l e e c c t t r r i i c c a a l l D D a a t t a a See Product Data or Air Handler nameplate for approved combinations of Air Handlers and Heaters.
  • Page 25 P P e e r r f f o o r r m m a a n n c c e e a a n n d d E E l l e e c c t t r r i i c c a a l l D D a a t t a a 5TEM6D04AV31SAA/5TEM6D05AV41SAA HEATER DATA 240 Volt 208 Volt...
  • Page 26: Minimum Airflow Cfm

    Minimum Airflow CFM 5TEM6B02AV21SAA, 5TEM6B03AV21SAA Heater Minimum Heater Airflow CFM With Heat Pump Without Heat Pump BAYHTR1504BRK, BAYHTR1504LUG, BAYHTR1505BRK, BAYHTR1505LUG BAYHTR1508BRK, BAYHTR1508LUG BAYHTR1510BRK, BAYHTR1510LUG BAYHTR1517BRK 1050 BAYHTR3510LUG BAYHTR3517LUG 5TEM6D04AV31SAA, 5TEM6D05AV41SAA Heater Minimum Heater Airflow CFM With Heat Pump Without Heat Pump BAYHTR1504BRK, BAYHTR1504LUG, BAYHTR1505BRK, BAYHTR1505LUG BAYHTR1508BRK, BAYHTR1508LUG BAYHTR1510BRK, BAYHTR1510LUG...
  • Page 27: Heater Pressure Drop Table

    Heater Pressure Drop Table Number of Racks Heater Racks Airflow Heater Model No. of Racks Air Pressure Drop — Inches W.G. BAYHTR1504 1800 0.02 0.04 0.06 0.14 BAYHTR1505 1700 0.02 0.04 0.06 0.14 BAYHTR1508 1600 0.02 0.04 0.06 0.13 BAYHTR1510 1500 0.02 0.04...
  • Page 28: Unit Conversion Instructions

    Unit Conversion Instructions W W A A R R N N I I N N G G 3. Remove the two screws holding the center horizontal bracket and rotate out of place. Retain R R i i s s k k o o f f F F i i r r e e ! ! parts.
  • Page 29 U U n n i i t t C C o o n n v v e e r r s s i i o o n n I I n n s s t t r r u u c c t t i i o o n n s s 7.
  • Page 30 U U n n i i t t C C o o n n v v e e r r s s i i o o n n I I n n s s t t r r u u c c t t i i o o n n s s 13.
  • Page 31 U U n n i i t t C C o o n n v v e e r r s s i i o o n n I I n n s s t t r r u u c c t t i i o o n n s s Figure 16.
  • Page 32 U U n n i i t t C C o o n n v v e e r r s s i i o o n n I I n n s s t t r r u u c c t t i i o o n n s s Figure 20. 5TEM6B02AV21SA, 5TEM6B03AV21SA Top Cap...
  • Page 33 U U n n i i t t C C o o n n v v e e r r s s i i o o n n I I n n s s t t r r u u c c t t i i o o n n s s Figure 22.
  • Page 34 U U n n i i t t C C o o n n v v e e r r s s i i o o n n I I n n s s t t r r u u c c t t i i o o n n s s 14.
  • Page 35: Checkout Procedures

    Checkout Procedures The final phase of the installation is the system Checkout Procedures. The following list represents the most common items covered in a Checkout Procedure. Confirm all requirements in this document have been met. ☐ All wiring connections are tight and properly secured. ☐...
  • Page 36 About Trane and American Standard Heating and Air Conditioning Trane and American Standard create comfortable, energy efficient indoor environments for residential applications. For more information, please visit www.trane.com or www.americanstandardair.com. The manufacturer has a policy of continuous data improvement and it reserves the right to change design and specifications without notice. We are committed to using environmentally conscious print practices.

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