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• Save the operating and maintenance manual in a place accessible to all operators of the tool. If you need additional copies of any literature, or if you have questions concerning the safe and proper operation of any pipe preparation tools, contact Victaulic, P.O. Box 31, Easton, PA 18044-0031, Phone: 1-800-PICK VIC, E-Mail: pickvic@victaulic.com...
TM-RG3400 / Operating and Maintenance Instructions Manual TABLE OF CONTENTS Hazard Identification ....2 Roll Part Numbers....22 Operator Safety Instructions .
OPERATOR SAFETY INSTRUCTIONS The RG3400 Roll Grooving Tool is designed for the sole purpose of roll grooving pipe/tubing . The lessee or owner of this tool is responsible for ensuring that each operator reads this manual and fully understands the operation of this grooving tool PRIOR to working with the tool .
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. CAUTION The RG3400 tool is designed ONLY for roll grooving pipe/tubing sizes, materials, and wall thicknesses specified in this manual. Inspect the equipment. Before using the tool, check moveable parts for obstructions . Verify that tool components are installed and adjusted in accordance with the “Tool Setup”...
Victaulic. The RG3400 is a hydraulic feed tool for roll grooving pipe to receive Victaulic grooved pipe products . The RG3400 tool can be equipped with grooving rolls for 1 – 12-inch/DN25 – DN300 steel pipe, 2 –...
Failure to follow these instructions could result in death or serious personal injury. ROLL SETS The RG3400 tool shall be grounded properly in Roll sets are shipped with the tool based on accordance with all local and national electrical the initial order . The following table is a listing code requirements .
• Drawings and/or pictures in this manual may be exaggerated for clarity. • The tool, along with this operating and maintenance instructions manual, contains trademarks, copyrights, and/or patented features that are the exclusive property of Victaulic. Locking Nut Depth Adjuster Nut...
TM-RG3400 / Operating and Maintenance Instructions Manual TOOL DIMENSIONS AND SPECIFICATIONS 45.5 inches 1156 mm 50.9 inches 1293 mm 33.8 inches 859 mm Tool Weight: 302 pounds/137 kg Voltage: 110/120/220-volt, Single Phase Frequency: 50/60 Hz Note: This tool has the following four motor options: 220V/50HZ, 220V/60HZ, 120V/60HZ, 110V/50HZ...
Accidental startup of tool may result in 1 identifies the minimum pipe lengths that can serious personal injury. be grooved safely with the RG3400 . In addition, GROOVING ROLLS this table identifies the maximum pipe lengths that can be roll grooved without the use of a Verify that the proper roll set is installed on the tool .
TM-RG3400 / Operating and Maintenance Instructions Manual LONG PIPE LENGTHS TABLE 1- PIPE LENGTHS SUITABLE FOR GROOVING 1. A pipe stand shall be used with pipe that is longer than the maximum length listed in Table 1 . Minimum Length...
TM-RG3400 / Operating and Maintenance Instructions Manual GROOVE DIAMETER STOP ADJUSTMENT Hydraulic WARNING Pump Valve Hydraulic • Always disconnect the tool from the Pump Handle electrical source before making any tool adjustments. Accidental startup of tool may result in serious personal injury.
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TM-RG3400 / Operating and Maintenance Instructions Manual Locking Nut Locking Nut Depth Adjuster Nut Depth Increment Adjuster Nut Marks Reference Increment Indicator Marks Reference 7. Tighten the locking nut downward against the Indicator top of the depth adjuster nut to secure the depth setting .
(4+1) counterclockwise . Perform groove at new depth setting and confirm final diameter with the Victaulic Go/No-Go Pipe Tape . The arrow shall fall within the groove diameter band, as shown in the “Final” example above . If it does not, repeat the adjustment procedure .
. CAUTION Hydraulic Pump • RG3400 tools are designed ONLY for roll Valve grooving pipe sizes and wall thicknesses outlined on page 21. Failure to follow the instructions in this manual will result in improper tool operation.
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TM-RG3400 / Operating and Maintenance Instructions Manual Hydraulic Pump Hydraulic Valve Pump Handle 7. Operator and foot switch shall be positioned 12. To release the pipe, open the on the left side of the tool with the hydraulic hydraulic pump valve by turning the knob pump handle .
TM-RG3400 / Operating and Maintenance Instructions Manual LOWER ROLL REMOVAL FOR LOWER ROLL REMOVAL FOR 2-3 1/2-INCH/DN50-DN90 ROLL 4-12-INCH/DN100-DN300 ROLL SETS SETS WARNING WARNING • Always disconnect the tool from the • Always disconnect the tool from the electrical source before making any tool electrical source before making any tool adjustments.
TM-RG3400 / Operating and Maintenance Instructions Manual UPPER ROLL REMOVAL WARNING • Always disconnect the tool from the electrical source before making any tool adjustments. Accidental startup of tool may result in serious personal injury. Hydraulic Pump Valve 3. Remove the lower roll retaining nut from the lower roll arbor .
TM-RG3400 / Operating and Maintenance Instructions Manual UPPER ROLL INSTALLATION LOWER ROLL INSTALLATION FOR 2-3 1/2-INCH/DN50-DN90 Clean the upper shaft to remove any dirt ROLL SETS before installation of the upper roll . Inspect the roller bearing inside the upper roll for proper Clean the main shaft and lower roll bore to lubrication and condition .
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TM-RG3400 / Operating and Maintenance Instructions Manual LOWER ROLL INSTALLATION FOR 4-12-INCH/DN100-DN300 ROLL SETS Clean the arbor and lower roll bore to remove any dirt before installation of the lower roll . NOTE: To aid in removing the lower roll at a later...
TM-RG3400 / Operating and Maintenance Instructions Manual MAINTENANCE Drain Hydraulic System Hydraulic WARNING Pump Valve • Always disconnect the tool from the electrical source before making any tool adjustments. Accidental startup of tool may result in serious personal injury. 1. Open the hydraulic pump valve by turning the knob counterclockwise .
TM-RG3400 / Operating and Maintenance Instructions Manual PARTS ORDERING INFORMATION When ordering parts, the following information is required for Victaulic to process the order and send the correct part(s) . Parts can be ordered by calling 1-800-PICK-VIC . Tool Model Number...
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Victaulic publication 24.01, which can be viewed/downloaded by scanning the mobile QR code link to the right, or by clicking on this desktop link: https://www.victaulic.com/assets/uploads/literature/24.01.pdf RG3400 RATINGS - MAXIMUM PIPE SIZE AND WALL THICKNESS CAPACITY Pipe Size (inches/DN) Pipe 11/4...
TM-RG3400 / Operating and Maintenance Instructions Manual INNOVATIVE GROOVE SYSTEM ROLL PART NUMBERS ROLL PART NUMBERS COPPER TUBING STEEL PIPE Pipe Size Roll Set Part inches/mm Numbers Pipe Size Roll Set Part 2 – 6 inches/DN Numbers RR02G34206 54.0 – 155.6...
For the most up-to-date information regarding IGS roll groove specifications, reference the current revision of Victaulic publication 25 . 1 4, which can be viewed/downloaded by scanning the mobile QR code link to the right, or by clicking on this desktop link: https://www .
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