Victaulic RG2110 Operating And Maintenance Instruction Manual
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Victaulic RG2110 Operating And Maintenance Instruction Manual

Roll grooving tool
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OPERATING AND MAINTENANCE INSTRUCTIONS MANUAL
Roll Grooving Tool
RG2100: 1 in Pipe
RG2110: 1 1/4 in Pipe
WARNING
If you need additional copies of any literature, or if you have questions concerning the safe
and proper operation of this tool, contact Victaulic, P.O. Box 31, Easton, PA 18044-0031,
Phone: 1-800-PICK-VIC, E-Mail: pickvic@victaulic.com.
REV_D
WARNING
Failure to follow instructions and warnings could result in death,
serious personal injury, property damage, and/or product damage.
• Before operating or servicing any grooving tools, read all
instructions in this manual and all warning labels on the tool.
• Wear safety glasses, hardhat, foot protection, and hearing
protection while working around this tool.
• Save this operating and maintenance manual in a place
accessible to all operators of the tool.
Original Instructions
TM-RG2000

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Summary of Contents for Victaulic RG2110

  • Page 1 If you need additional copies of any literature, or if you have questions concerning the safe and proper operation of this tool, contact Victaulic, P.O. Box 31, Easton, PA 18044-0031, Phone: 1-800-PICK-VIC, E-Mail: pickvic@victaulic.com.

  • Page 3: Table Of Contents

    TM-RG2000 / Operating and Maintenance Instructions Manual TABLE OF CONTENTS Hazard Identification ....4 Operator Safety Instructions ... . 4 Introduction .

  • Page 4: Hazard Identification

    . Additional copies of precautions, are not followed. this manual are available upon request through Victaulic, or can be downloaded at victaulic .com . NOTICE DANGER • The use of the word “NOTICE” identifies...
  • Page 5 The power drive must be operated if applicable . with a safety foot switch that is located for 10. Use only Victaulic replacement parts easy operator access . Never reach across and accessories . Use of any other parts moving parts .

  • Page 6: Introduction

    Schedule 10 and Schedule 40 carbon steel Tool Head Assembly pipe to Victaulic’s proprietary IGS groove Carriage Assembly specifications . The standard RG2110 tool is equipped to groove 1 1/4”/DN32 Schedule 10 Pipe Cutter and Schedule 40 carbon steel pipe to Victaulic’s proprietary OGS groove specifications .

  • Page 7: Power Requirements

    12 gauge 12 gauge 10 gauge manufacturer . Contact Victaulic for information regarding mounts for alternate power drives . Power must be supplied to the drive motor through a safety foot switch to ensure safe operation .

  • Page 8: Tool Nomenclature

    NOTICE • Drawings and/or pictures in this manual may be exaggerated for clarity. • The tool, along with this operating and maintenance instructions manual, contains trademarks, copyrights, and/or patented features that are the exclusive property of Victaulic. Cutter Actuator Grooving...

  • Page 9: Tool Dimensions And Specifications

    Tool weight is 37 .5 pounds/17 kilograms for the RG2100, and 41 .5 pounds/18 .8 kilograms for the RG2110 . Tool weight includes the tool head assembly and carriage only . Dimensional measurements are taken with a Ridgid™ Model 300 Power Drive .

  • Page 10: Pipe Setup

    For proper tool operation and production of grooves that are within Victaulic specifications, the following guidelines must be followed . 1. Victaulic requires square-cut pipe for use with grooved-end pipe products . 2. Raised external weld beads, seams, and burrs must be ground flush with the pipe surface 2 inches/50 mm back from the pipe ends .

  • Page 11: Drive Setup

    If the power drive the safety foot switch . is not supplied with a safety foot switch, contact Victaulic. If the pipe rotates clockwise when viewed from the front power drive chuck, return to the Operating the tool without a safety foot...

  • Page 12: Tool And Carriage Assembly Setup

    TM-RG2000 / Operating and Maintenance Instructions Manual TOOL AND CARRIAGE ASSEMBLY SETUP WARNING • Always use proper lifting techniques when 3. Insert the carriage lever through the eye bolt . handling the tool and carriage assembly. Failure to follow this instruction could result in personal injury.

  • Page 13: Cutting And Reaming Operation

    TM-RG2000 / Operating and Maintenance Instructions Manual CUTTING AND REAMING OPERATION DANGER • To reduce the risk of electric shock, check the electrical source for proper grounding. • Before operating the tool, review the “Operator Safety Instructions” section of 2. Depress the safety foot switch to start the this manual.

  • Page 14: Grooving Operation

    TM-RG2000 / Operating and Maintenance Instructions Manual GROOVING OPERATION Before proceeding, verify that all instructions in the previous sections of this manual have been followed . NOTICE • When grooving pipe from 4.5 to 6.75 inches in length, leave 2 inches of pipe extended from the front of the chuck.
  • Page 15 TM-RG2000 / Operating and Maintenance Instructions Manual 2. Using the carriage lever, push the grooving 4. Maintain grip on the carriage lever to keep head fully over the pipe end . the tool in position during grooving . Depress the safety foot switch to start the power drive, then press and release the actuator .

  • Page 16: Head Changeover

    TM-RG2000 / Operating and Maintenance Instructions Manual HEAD CHANGEOVER The RG2000 universal carriage is easily converted between a grooving head and a threading head . When a head is not in use, store it and any applicable accessories in a clean, dry area that is readily available to all operators .
  • Page 17 TM-RG2000 / Operating and Maintenance Instructions Manual 5. Lower the threading head onto the pivot adapter assembly, checking for proper alignment . 3. Turn over the pivot adapter assembly . 5a. Ensure that the underside of the threading head rests flat on the carriage . 4.

  • Page 18: Using The Groove Confirmation Gauge

    Victaulic specifications . If the gauge cannot fit over the pipe groove, the groove does not meet Victaulic specifications . 2b. If the pipe end falls within the left, lower edge of the gauge notch, the groove does not meet Victaulic specifications .

  • Page 19: Maintenance

    . Replacement parts must be ordered from Periodically inspect the pipe insertion area on Victaulic to verify proper and safe operation of the front of the grooving head . If any debris is the tool .

  • Page 20: Parts Ordering Information

    PARTS ORDERING TROUBLESHOOTING INFORMATION DANGER When ordering parts, the following information is required for Victaulic to process the order and • Before performing any send the correct part(s) . Parts can be ordered adjustment on the tool, by calling 1-800-PICK-VIC .
  • Page 21 TM-RG2000 / Operating and Maintenance Instructions Manual Grooving Head Cannot be Pulled Off Pipe End 1. Loosen the power drive chuck(s) enough that the pipe remains centered in the chuck, but the chuck jaws allow the pipe to slide freely . 2.

  • Page 22: Chart

    2 inches past the edge of the chuck. Pipe is rotating clockwise. Reverse power drive direction to create counterclockwise rotation of the pipe. In the event of tool malfunction outside the scope of the troubleshooting section, contact Victaulic for assistance. REV_D...

  • Page 23: Roll Groove Specifications

    TM-RG2000 / Operating and Maintenance Instructions Manual REV_D...
  • Page 24 RG2100: 1 in Pipe RG2110: 1 1/4 in Pipe UPDATED 02/2019 TM-RG2000 10659 REV D RM00RG2100 VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY AND/OR ITS AFFILIATED ENTITIES IN THE UNITED STATES AND/OR OTHER COUNTRIES. © 2019 VICTAULIC COMPANY. ALL RIGHTS RESERVED.

This manual is also suitable for:

Rg2100

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