Victaulic VE416FS Operating And Maintenance Instruction Manual
Hide thumbs
Also See for VE416FS:
- Operating and maintenance instruction manual (36 pages) ,
- Operating and maintenance instruction manual (195 pages)
Table of Contents
Advertisement
Quick Links
OPERATING AND MAINTENANCE INSTRUCTIONS MANUAL
VE416FS & VE416FSD
If you need additional copies of the manual or have any questions about the safe operation
of this tool, contact Victaulic, P.O. Box 31, Easton, PA 18044-0031,
610-559-3300.
www.victaulic.com
VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY.
REV_A
WARNING
• Failure to follow Instructions and warnings can result in serious
injury.
• Before installing, operating, or servicing the VE416FS or
VE416FSD Tool read this Manual and all warning labels on the
tool.
• Always wear safety glasses and foot protection.
TM-VE416FS/FSD
TM-VE416FS/FSD
Advertisement
Table of Contents
Subscribe to Our Youtube Channel
Related Manuals for Victaulic VE416FS
Summary of Contents for Victaulic VE416FS
- Page 1 • Always wear safety glasses and foot protection. If you need additional copies of the manual or have any questions about the safe operation of this tool, contact Victaulic, P.O. Box 31, Easton, PA 18044-0031, 610-559-3300. www.victaulic.com VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY.
-
Page 3: Table Of Contents
“ES” Rolls . . . . . . . . . . . . . . . . . . . . . . . . .33 Drawn Copper Tubing w/Copper Rolls . . . .34 www.victaulic.com VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. REV_A TM-VE416FS/FSD_1... -
Page 4: Operator Safety Instructions
“Safety First” during each phase of use, including setup and maintenance of this unit . 2. Prevent accidental startings. Place switch on the attached power drive (VE416FS only) in the GENERAL “OFF” position prior to plugging in unit . -
Page 5: Tool Maintenance
16. Do not misuse tool. Perform only the Power Drive functions for which the tool is designed . Do not overload the tool . The VE416FS tool is designed for power TOOL MAINTENANCE operation by mounting directly onto a Victaulic VPD752 or a Ridgid 300 ®... -
Page 6: Extension Cord Requirements
(gauge) is VE416FSD 115/15 acceptable . ® Registered trademark Ridge Tool Company NOTICE • Drawings and/or pictures in this manual may be exaggerated for clarity. www.victaulic.com VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. REV_A TM-VE416FS/FSD_4... -
Page 7: Tool Nomenclature
Pipe Size Indicator Depth Adjuster Hydraulic Depth Adjuster Lock Power Cylinder Roll Safety Guards Pump Handle Stabilizer Handwheel Stabilizer Assembly Upper Roll Lower Roll Foot Switch 416FSD Legs VE416FSD www.victaulic.com VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. REV_A TM-VE416FS/FSD_5... -
Page 8: Receiving Tool
VE416FS pallet should contain: Before grooving, the tool head and legs must A. One small box which contains: be mounted on a Victaulic VPD752 or a Ridgid 300 power drive . The tool and power drive 1. 2”-31/2” roll set assembly . - Page 9 A level and even surface for power drive, tool, pipe stand and footing . 3. Prepare the power drive unit to receive the VE416FS tool . Remove threading dies, cut off attachments, etc . from the power drive . Fully extend the two (2) tubular arms approximately 5.
- Page 10 11. Level the tool front to back . The top of the pump to the power cylinder using the quick cylinder mounting plate is a good location to connections provided . measure level . www.victaulic.com VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. REV_A TM-VE416FS/FSD_8...
- Page 11 . switch, contact power drive manufacturer. c. A level and even surface for power drive, tool, pipe stand and footing . www.victaulic.com VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. REV_A TM-VE416FS/FSD_9...
-
Page 12: Pre-Operation Adjustments
. wear out the surface of the grooving rolls. For maximum grooving roll life, remove foreign material and loose rust. www.victaulic.com VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. REV_A TM-VE416FS/FSD_10... -
Page 13: Groovable Pipe Lengths
TM-VE416FS/FSD OPERATING AND MAINTENANCE INSTRUCTIONS MANUAL GROOVABLE PIPE LENGTHS WARNING The VE416FS/FSD is capable of grooving short Grooving rolls can crush pipe lengths without the use of a pipe stand or cut fingers and hands. (see Table 1, on this page), or long pipe lengths •... - Page 14 FOR CLARITY NOTICE CENTERLINE 0° TO ¹⁄₂° MAX • For additional information about pipe stands, refer to the Operating Instructions included with your pipe stand. PIPE CENTERLINE FIGURE 2 www.victaulic.com VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. REV_A TM-VE416FS/FSD_12...
-
Page 15: Roll Guard Adjustment
. Tighten wing nuts . To do this, loosen locking handle and retract stabilizer roller with the handwheel to clear pipe when inserted onto lower roll . www.victaulic.com VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. REV_A TM-VE416FS/FSD_13... -
Page 16: Pipe Stabilizer Adjustment
• Turn off power until instructed otherwise. flush against the red plate . Accidental start up of tool may result in serious injury. www.victaulic.com VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. REV_A TM-VE416FS/FSD_14... -
Page 17: Groove Diameter Stop Adjustment
Groove Specifications, pages 32 - 35 . For your convenience, a “C” Diameter Chart also is on the tool . 4. Close hand pump valve and pump upper roll down into firm contact with pipe . www.victaulic.com VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. REV_A TM-VE416FS/FSD_15... - Page 18 • The markings provide a “coarse” groove diameter adjustment and are not “exact” groove diameter settings. Variations in actual pipe O.D.’s and wall thicknesses make it impossible to calibrate the diameter stop exactly. www.victaulic.com VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. REV_A TM-VE416FS/FSD_16...
-
Page 19: Grooving Operation
. Make groove diameter is within tolerance . sure the VE416FSD or power drive is grounded . Consult power drive manufacturer’s instructions when using the VE416FS . www.victaulic.com VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. REV_A TM-VE416FS/FSD_17... - Page 20 • Always groove pipe in a clockwise direction only. 2. When using the VE416FS, set power drive switch to produce clockwise rotation of lower roll • Never groove pipe shorter than what is and pipe when viewed from front of tool . On the recommended.
- Page 21 14. To remove a short piece of pipe after grooving is complete, support pipe . www.victaulic.com VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. REV_A TM-VE416FS/FSD_19...
-
Page 22: Roll Changing
. shown and store in the roll tote box supplied . Refer to Tool Rating and Roll Selection, pages 29 and 30, for proper roll selection . www.victaulic.com VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. REV_A TM-VE416FS/FSD_20... -
Page 23: Roll Installation 4 - 16
It should remain in the lower shaft. Inspect the Woodruff Key and replace if 1. Carefully slide desired size upper roll onto damaged. upper shaft as shown with markings facing forward . www.victaulic.com VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. REV_A TM-VE416FS/FSD_21... -
Page 24: Roll Installation 2 - 31/2
R-902-416-M03) into the upper shaft as shown . Slide lower roll (Part No . R-902-416-L03) onto Tighten securely . main shaft . Make sure to properly align roll with Woodruff Key on main shaft . www.victaulic.com VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. REV_A TM-VE416FS/FSD_22... -
Page 25: Copper Roll Installation 2 - 6" And 8
. Replacement parts, applicable only to these tools, should be ordered from Victaulic to assure proper operation of the tool . All special parts are FOB Easton, Pennsylvania, at the price in effect at the time of ordering . -
Page 26: Hydraulic Systems
. 3. Loosen, but do not remove, the hydraulic fill plug/dipstick at the back end of the pump . www.victaulic.com VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. REV_A TM-VE416FS/FSD_24... - Page 27 1. To bleed air from the system, hold the entire pump above the hydraulic power cylinder . Close the pump release valve by turning clockwise . Open fill plug one full turn . www.victaulic.com VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. REV_A TM-VE416FS/FSD_25...
-
Page 28: Parts Ordering Information
FSD for detail drawings and parts listing . Also available is Victaulic Model 224 . It has (1) Tool Model Number . VE416FS or VE416FSD . features similar to Model 112 . It is suitable for (2) Tool Serial Number . The serial number can pipe sizes from 2 - 24”... -
Page 29: Troubleshooting
Hand pump valve is not closed tightly. Tighten valve. Hand pump is low on oil. See “Maintenance”. Air in hydraulic system. See “Maintenance”. Pipe beyond tool’s wall thickness capability. See “Tool Rating and Roll Selection”. www.victaulic.com VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. REV_A TM-VE416FS/FSD_27... -
Page 30: Tool Rating And Roll Selection
COLUMN 3: Alloys 6061-T4 and 6063-T4 COLUMN 4: PVC Type I Grade I - PVC1120; PVC Type I Grade II - PVC1220; PVC Type II Grade I - PVC2116 www.victaulic.com VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. REV_A TM-VE416FS/FSD_28... - Page 31 † Drawn copper tubing – DWV, ASTM B306 - Type “M”, ASTM B88 – Type “L”, ASTM B88 – Type “K”, ASTM B88 . Rolls are available for grooving British Standard, Australian Standard and DIN Standard copper tube, contact Victaulic for details .
-
Page 32: Dimensions
0.045 0.072 0.090 0.109 79.4 4.125 0.058 0.095 0.110 0.134 104.8 5.125 0.072 0.109 0.125 0.160 130.2 6.125 0.083 0.122 0.140 0.192 155.6 8.125 0.109 0.170 0.200 0.271 206.4 www.victaulic.com VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. REV_A TM-VE416FS/FSD_30... -
Page 33: Roll Groove Specifications
–0.027 0.094 0.134 10.17 10 O.D. 254.0 1.60 0.79 19.05 11.91 249.23 -0.69 2.39 3.40 258.3 Table continued on page 33 . See column notes on page 33 . www.victaulic.com VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. REV_A TM-VE416FS/FSD_31... - Page 34 . All loose paint, scale, dirt, chips, grease and rust must be removed . It continues to be Victaulic’s first recommendation that pipe be square cut . When using beveled pipe contact Victaulic for details .
- Page 35 COLUMN 7: Minimum allowable wall thickness: this is the minimum wall thickness which may be grooved . COLUMN 8: Maximum allowable pipe end flare diameter. Measured at the most extreme pipe end diameter square cut or beveled . www.victaulic.com VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. REV_A TM-VE416FS/FSD_33...
- Page 36 COLUMN 7: ASTM B-306 drain waste and vent (DWV) is minimum wall thickness copper tubing which may be roll grooved . COLUMN 8: Maximum allowable end flare diameter: Measured at the most extreme tubing end diameter . www.victaulic.com VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. REV_A TM-VE416FS/FSD_34...
- Page 40 TM-VE416FS/FSD OPERATING AND MAINTENANCE INSTRUCTIONS MANUAL VE416FS & VE416FSD For complete contact information, visit www.victaulic.com TM-VE416FS/FSD 0135 REV A UPDATED 05/1997 VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 1997 VICTAULIC COMPANY. ALL RIGHTS RESERVED. PRINTED IN THE USA.
Need help?
Do you have a question about the VE416FS and is the answer not in the manual?
Questions and answers