Victaulic RG1210 Operating And Maintenance Instruction Manual
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Victaulic RG1210 Operating And Maintenance Instruction Manual

Roll grooving tool
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OPERATING AND MAINTENANCE INSTRUCTIONS MANUAL
RG1210 Roll Grooving Tool
WARNING
If you need additional copies of any literature, or if you have questions concerning the safe
and proper operation of this tool, contact Victaulic, P.O. Box 31, Easton, PA 18044-0031,
Phone: 1-800-PICK VIC, E-Mail: pickvic@victaulic.com.
REV_A
WARNING
Failure to follow instructions and warnings could result in death,
serious personal injury, property damage, and/or product damage.
• Before operating or servicing any grooving tools, read all
instructions in this manual and all warning labels on the tool.
• Wear safety glasses, hardhat, foot protection, and hearing
protection while working around this tool.
• Save this operating and maintenance manual in a place
accessible to all operators of the tool.
Original Instructions
TM-RG1210
OGS-200

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Summary of Contents for Victaulic RG1210

  • Page 1 If you need additional copies of any literature, or if you have questions concerning the safe and proper operation of this tool, contact Victaulic, P.O. Box 31, Easton, PA 18044-0031, Phone: 1-800-PICK VIC, E-Mail: pickvic@victaulic.com.

  • Page 3: Table Of Contents

    TM-RG1210 / Operating and Maintenance Instructions Manual TABLE OF CONTENTS Hazard Identification ....4 Operator Safety Instructions ... . 4 Introduction .

  • Page 4: Hazard Identification

    TM-RG1210 / Operating and Maintenance Instructions Manual HAZARD IDENTIFICATION OPERATOR SAFETY INSTRUCTIONS Definitions for identifying the various hazard levels are provided below . The RG1210 Roll Grooving Tool is designed for the sole purpose of grooving pipe . These This safety alert symbol indicates instructions must be read and understood by important safety messages .
  • Page 5 TM-RG1210 / Operating and Maintenance Instructions Manual Keep work areas clean. Keep the WARNING work area around the tool clear of any obstructions that could limit movement of Prevent back injury. Always use proper the operator . Clean up any spills .

  • Page 6: Introduction

    • The tool, along with this operating and maintenance instructions manual, contains trademarks, copyrights, and/or patented features that are the exclusive property of Victaulic. The Victaulic RG1210 Roll Grooving Tool is a Qty. Description portable tool that can be used in conjunction RG1210 Roll Grooving Tool...

  • Page 7: Tool Nomenclature

    TM-RG1210 / Operating and Maintenance Instructions Manual TOOL NOMENCLATURE NOTICE • Drawings and/or pictures in this manual may be exaggerated for clarity. • The tool, along with this operating and maintenance instructions manual, contains trademarks, copyrights, and/or patented features that are the exclusive property of Victaulic.

  • Page 8: Tool Dimensions And Specifications

    TM-RG1210 / Operating and Maintenance Instructions Manual TOOL DIMENSIONS AND SPECIFICATIONS 23.7 in/ 601 mm 15.2 in/ 385 mm 8.1 in/ 206 mm 14.4 in/ 366 mm 20.2 in/ 512 mm 2.9 in/ 74 mm 4.4 in/ 111 mm 10.5 in/ 266 mm 8.1 in/...

  • Page 9: Pre-Operation Checks And Adjustments

    TM-RG1210 / Operating and Maintenance Instructions Manual PRE-OPERATION CHECKS AND PIPE PREPARATION ADJUSTMENTS For proper tool operation and production of grooves that are within Victaulic specifications, Every Victaulic roll grooving tool is checked, the following guidelines must be followed .

  • Page 10: Tool Setup

    TM-RG1210 / Operating and Maintenance Instructions Manual TOOL SETUP RG1210 tools can be used to groove pipe that is supported by several different methods . Refer to the setup instructions listed in this section for different grooving options . A hoist eye has been provided to allow the use of a lifting device when mounting the tool .

  • Page 11: Power Drive Setup

    Failure to follow this instruction could result in death or serious personal injury. The RG1210 tool can be attached to a power drive using the provided support arms, drive shaft adapter, and leg assembly . 1. Remove all components from the packaging, and ensure that all necessary items are included .
  • Page 12 TM-RG1210 / Operating and Maintenance Instructions Manual 7. Insert the provided socket cap screws . 10. Insert the tool drive shaft into the power drive adapter until the tool body meets the adapter . NOTE: A hoist eye has been provided to allow the use of a lifting device when mounting the tool .

  • Page 13: Grooving Operation

    TM-RG1210 / Operating and Maintenance Instructions Manual GROOVING OPERATION Before proceeding, verify that all instructions in the previous sections of this manual have been followed . MANUAL GROOVING 1. Each rotation line around the groove diameter adjustment nut signifies 0 .0039 inches/0 . 1 mm 12.
  • Page 14 TM-RG1210 / Operating and Maintenance Instructions Manual If desired, groove diameter adjustment nuts may be set at this point for repeatability while grooving pipe of the same diameter and schedule . With the rolls fully engaged in the groove, tighten the first groove diameter adjustment nut against the tool head .

  • Page 15: Powered Grooving

    TM-RG1210 / Operating and Maintenance Instructions Manual POWERED GROOVING 4. Turn the switch on the side of the power drive to create clockwise pipe rotation when viewed from the front power drive chuck . 1. Each rotation line around the groove diameter adjustment nut signifies 0 .0039 inches/0 .

  • Page 16: Roll Changing

    TM-RG1210 / Operating and Maintenance Instructions Manual ROLL CHANGING If desired, groove diameter adjustment nuts may be set at this point for repeatability The RG1210 Roll Grooving Tool is designed while grooving pipe of the same diameter with rolls to accommodate several pipe sizes, and schedule .

  • Page 17: Lower Roll Removal

    TM-RG1210 / Operating and Maintenance Instructions Manual 2. Using the hex key provided, remove the lower 3. Remove the upper roll shaft by drawing it out roll retaining stud . from the slide assembly . 3. Grasp the tool with one hand, then use the other hand to pull the lower roll out of the tool .

  • Page 18: Upper Roll Replacement

    TM-RG1210 / Operating and Maintenance Instructions Manual MAINTENANCE This section provides information about keeping the tool in proper operating condition . LUBRICATION 2. Grasp the tool with one hand, then use the other hand to push the lower roll into the tool .

  • Page 19: Shear Pin Replacement

    . PARTS ORDERING INFORMATION When ordering parts, the following information is required for Victaulic to process the order and send the correct part(s) . Parts can be ordered by calling 1-800-PICK VIC . Tool Model Number...

  • Page 20: Troubleshooting

    Verify that the roll set is the appropriate size for the pipe to be grooved. Install the correct roll set for the pipe to be grooved. In the event of tool malfunction outside the scope of the troubleshooting section, contact Victaulic for assistance.

  • Page 21: Roll Groove Specifications

    TM-RG1210 / Operating and Maintenance Instructions Manual REV_A...
  • Page 22 This page intentionally blank...

  • Page 23: Ec Declaration Of Incorporation

    Director – Global Regulatory Compliance Machinery Manufacturer Representative Place of Issue: Easton, Pennsylvania, USA Date of Issue: May 12, 2020 MD_DoI_RGT_008_051220_en.docx Victaulic and all other Victaulic marks and logos are registered trademarks of Victaulic Company and/or its affiliates. ©2020 All Rights Reserved...
  • Page 24 OPERATING AND MAINTENANCE INSTRUCTIONS MANUAL RG1210 Roll Grooving Tool UPDATED 06/2020 TM-RG1210 12195 REV A RM00RG1210 VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY AND/OR ITS AFFILIATED ENTITIES IN THE UNITED STATES AND/OR OTHER COUNTRIES. © 2020 VICTAULIC COMPANY. ALL RIGHTS RESERVED.

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