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Figure 21
1. Exhaust-system mount
2. Flange-head bolts (1/2
x 1 inch)—lower muffler
support
D. Move the muffler left or right to align the bellows
(Figure
21).
E. Tighten the 2 flange-head bolts (1/2 x 1 inch)
and serrated flange nuts (1/2 inch) that secure
the lower-muffler support to the exhaust-system
mount to 91 to 113 N-m (67 to 83 ft-lb).
F. Tighten the flange-head bolts (6 x 30 mm) that
secure the muffler straps to 972 to 1198 N-cm
(86 to 106 in-lb).
G. Assemble the heatshield to exhaust-system mount
with the 6 flange-head bolts (6 x 16 mm) and
torque the bolts to 972 to 1198 N-cm (86 to 106
in-lb).
3. Lower-muffler support
4. Serrated flange nuts (1/2
inch)
7
Installing the Right Side Cowl
Panel
No Parts Required
Installing the Cowl Panel
1. Align the holes in the right side-cowl panel with the
holes in the ROPS plate and the firewall; refer to
5
in
Removing the Side-Cowl Panel (page
2. Assemble the cowl panel to the ROPS plate with the
flange-head bolt (12 x 40 mm) that you removed in
step
1
of
Removing the Side-Cowl Panel (page
3. Assemble the clamp for the hydraulic-tank breather and
side-cowl panel to the firewall with the flange-head bolt
(8 x 35 mm) that you removed in step
the Side-Cowl Panel (page
Note: Ensure that the breather is vertically aligned.
4. Tighten the 12 mm bolt at the ROPS plate to 80 to 100
N-cm (59 to 73 ft-lb) and tighten the 10 mm bolt at the
firewall to 44 to 57 N-cm (34 to 42 ft-lb).
Assembling the Battery-Disconnect
Switch
1. Assemble the electrical cable that you removed in step
1
of
Disconnecting the Battery-Disconnect Switch
(page 2)
on to threaded stud of the jump post
3) with the locknut.
2. Align the electrical cable at the stud of the jump post
upward, tighten the locknut , and align the insulator
boot over the nut and stud.
3. Assemble the battery-disconnect switch into the
opening at the mounting flange of the right side-cowl
panel
(Figure
4) with the lock washer and jam nut that
you removed in step of
Note: Ensure that the alignment pin of the disconnect
switch is aligned with the slot in the mounting flange
of the panel and the switch is flush to the flange.
4. Install the knob onto the shaft of the disconnect
switch with the screw that you removed in step
Disconnecting the Battery-Disconnect Switch (page
10
Figure
3).
3).
2
in
Removing
3).
(Figure
3
and tighten the jam nut.
2
of
2).
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