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INDEX
cyli nder
head, installing
.........
..
..
.
331
gear position
sensor, installing
..
...
.
....
345
heat exchanger,
installing
..
..
.......
.
.
343
locking lever,
installing
..
.
.
..
.
.
..
.
....
339
lower
engine case,
installing
........
...
326
oil
f ilter,
insta
lling
..................
348
oil
pan,
installi
ng
........
.
..........
329
oil pump un it,
installing
.
.
....
..
..
....
329
oil pumps,
install ing ....
.
.........
...
298
oil screens, instal
li
ng
...
..
..
....
.
....
349
oil
spray
tube,
installing
.......
.
......
324
piston,
installi
ng
...
.
..
.
.
..
.
.
..
.
.
.
..
322
rotor,
install
ing
.
.....
..
...
..
........
330
shift
drum
locating
unit, install ing
..
.
....
313
shift
shaft
sensor, installing
.......
.
..
..
346
shift shaft, install
ing
.
..
....
.
....
.
....
338
spacer,
instal I
ing ...................
345
spark
plugs, installing
..
...
...
...
.
.
.
..
338
starter
motor, installing
..
.
....
.
.....
..
348
timing c
hain
rai
ls, installing ..
.
.........
331
torque
limiter
and starter idler gear,
installing
344
transmission shafts, installing
.
.......
..
324
universal
mounting
rack, removing engine ..
349
valve
clearance, adjusting ...
..
...
....
.
337
valve
clearance, checking
..
...
...
...
..
336
valve
cover,
instal
ling
.....
.
..
........
347
water
pump cover,
mounting
342
Engine disassembly
alternator cover, removing ...
.
.........
264
camshafts, removing
.
.
. .
.
.
. .
.
.
. .
.
.
.
.
.
2:71
clutch
basket,
removing ...
....
...
.
....
269
clutch cover, removing
....
...
...
...
..
267
crankshaft
speed
sensor,
removing
.......
265
cyli
nder
head,
removing
....
...
........
273
engine case,
r€moving
downwards ........
277
engine
oil, draining
.....
..
..
....
....
.
261
engine, c lamping
into
the engine assembly
stand ...
.
..
.
.
.
.
....
.
.
..
.
.
....
.
..
2.60
gear position
sensor,
removing
........
..
263
heat exchanger, removing
..
.
..........
266
oil
fi
lter,
removing
.....
..
...
.
.....
.
.
261
oil pan,
removing
.
...
....
...
...
...
.
.
275
oil
pumps,
removing
....
.
....
...
..
...
295
oil
spray tube, removing
.
..
..
....
.
....
2.
8 0
piston
,
removing
.
. . .
.
. .
. .
.
.
. .
. .
.
. . .
.
2
80
removing the c lutch discs ..
..
.........
2.68
rotor,
removing
.
..
.
.
...
...
..
.
...
.
.
..
274
shift
drum locating unit,
remov1
ing
..
.
....
3
10
shift shaft sensor,
removing
..
.
....
.
....
263
shift
shaft,
removing
.................
2:70
spacer,
removing ........
.
..........
2·54
spark
plugs, removing
.
. , , ,
•
..
, , ,
.
, , , ,
2.71
starter motor, removing
..
.
....
.
.......
2.62
492
thermostat, removing
. . . . . . . . . . . . . . . .
266
timing
chain
rails, removing ...
.
....
...
.
274
torque
limiter
and
st
arter
idler
gear,
removing
265
transmission
shafts,
removing
.
.
.
..
.
.
...
278
valve cover, removing .
..
.............
262
water
pump impel
ler,
removing ..........
267
Engine
guard
installing ........
...
..............
138
removi ng
..
...
.
...•
....
.......
...
.
138
Engine number
. .
.
.
. . .
.
.
.
. . . . .
.
.
.
. .
.
. .
.
. 12
Engine
oil
adding
. . . . . . . . . . . . . . . . . . . . . . . . . .
383
changing
.
. . .
.
.
. . . .
.
. .
. . .
. .
. . .
.
. . .
381
Engine
oil level
checki ng
.
....
..
.........
.
....
.
...
379
Engine sprocket
checki ng
..
...
...
..
.........
..
...
.
173
Exhaust system
installing
103
101
removi ng
F
Figures
.
.
......
.....
.
.
............... 10
Foot brake lever
basic
position,
adjusting
..
...
.
.
.
......
201
free
travel,
checking
..
.
........
.
....
.
200
Foot
brake
lever
stub
adjusting
.
. .
.
.
. .
.
.
.
.
.
. . . .
.
.
. .
.
.
. .
.
202
Fork
compression damping, adjusting
.
....
.
.
.
..
20
rebound
, adjusting
.
..
.......
....
.
..
.
.
21
spring
pretension, adjusting
.............
21
Fork
bearing
changing
.
....
...
..
.
..........
.
....
93
checki ng . . . . . . . . . . . . . . . .
.
. . . . . . . . .
90
Fork legs
assembl
ing
...
...
..................
41
cartridge, assembl ing .................
37
cartridge,
d
isassembling
..
...
..
...
...
..
31
checki ng
..
...
...
..
................
35
d
isassembling
......
...
.............
28
dust
boots, cleaning
.•................
20
fork,
servi
cing
....
.•
.
......
....
.
...
.
27
installing ...
..
..
.........
.
.........
25
removi ng
.
.
. .
.
. .
.
.
.
. .
.
.
.
.
.
.
.
.
.
.
.
.
.
.
23
tap
compression,
assembling
..
.
.
..
.
.
..
.
.
36
tap
compression,
disass.embling ..........
34
Fork
part number
. .
.
. . . .
. .
. . . .
.
. . . .
.
. . . . 12
Fork
protector
installing
.
....
..
.
.
..
.
....
.
....
.
....
23
removi ng
.
. . . .
.
. .
.
•
. .
. . .
. .
. . . .
.
. . . .
22
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