EWM Taurus 355 Synergic S HP MM TKM Manuals

Manuals and User Guides for EWM Taurus 355 Synergic S HP MM TKM. We have 2 EWM Taurus 355 Synergic S HP MM TKM manuals available for free PDF download: Operating Instructions Manual

EWM Taurus 355 Synergic S HP MM TKM Operating Instructions Manual (107 pages)

Welding machine

Brand: EWM | Category: Welding System | Size: 3 MB

Table of Contents
3
Contents
3
For Your Safety
7
Notes on Using These Operating Instructions
7
Explanation of Icons
8
Safety Instructions
9
Transport and Installation
12
Intended Use
14
Software Version
14
Applications
14
Documents Which also Apply
14
Warranty
14
Declaration of Conformity
14
Welding in Environments with Increased Electrical Hazards
14
Service Documents (Spare Parts and Circuit Diagrams)
15
Calibration/Validation
15
Part of the Complete Documentation
15
Machine Description - Quick Overview
16
Front View / Rear View
16
Inside View
18
Operating Elements in the Machine
19
Machine Control - Operating Elements
20
Function Sequence
22
Welding Data Display
23
Design and Function
24
General
24
Transport and Installation
25
Ambient Conditions
25
Machine Cooling
25
Workpiece Lead, General
25
Notes on the Installation of Welding Current Leads
26
Stray Welding Currents
27
Mains Connection
28
Mains Configuration
28
Shielding Gas Supply (Shielding Gas Cylinder for Welding Machine)
29
Pressure Regulator Connection
29
Shielding Gas Hose Connection
30
Shielding Gas Volume Settings
30
Gas Test
31
Purge Hose Package
31
Welding Torch Cooling System
31
Cooling Unit Connection
31
Welding Torch Holder
32
Protective Flap, Welding Machine Control
33
Dirt Filter
33
MIG/MAG Welding
34
Assemble the Wire Guide
34
Welding Torch and Workpiece Line Connection
35
Wire Feed
35
Inserting the Wire Spool
36
Changing the Wire Feed Rollers
37
Inching the Wire Electrode
39
Spool Brake Setting
40
Definition of MIG/MAG Welding Tasks
41
Welding Task Selection
41
Basic Welding Parameters
41
Further Welding Parameters
41
Arc Dynamics (Choke Effect)
41
Superpuls
42
Burn-Back
42
Welding Power (Operating Point)
43
Operating Point Setting Via Welding Current, Material Thickness or Wire Feed Speed
43
Arc Length
43
Accessory Components for Operating Point Setting
43
Forcearc
44
Rootarc
45
Operating Modes (Functional Sequences)
45
Explanation of Signs and Functions
45
MIG/MAG Program Sequence ("Program Steps" Mode)
55
Selection of the Program Sequence Parameter
55
MIG/MAG Overview of Parameters
56
Example, Tack Welding (Non-Latched)
57
Example, Aluminium Tack Welding (Non-Latched Special)
57
Example, Aluminium Welding (Latched Special)
58
Example, Visible Seams (Latched Super Pulse)
59
Main Program a Mode
60
Selecting Parameters (Program A)
61
Standard MIG/MAG Torch
62
MIG/MAG Special-Torches
62
Program and Up/Down Operation
62
Switching between Push/Pull and Intermediate Drive
62
Expert Menu (MIG/MAG)
63
Selection
63
Programme Limit
64
MMA Welding
64
Connecting the Electrode Holder and Workpiece Lead
64
Welding Task Selection
65
Welding Current Setting
65
Arcforce
65
Hotstart
66
Antistick
66
Parameter Overview
66
TIG Welding
67
Preparing the TIG Welding Torch
67
Welding Torch and Workpiece Line Connection
67
Welding Task Selection
67
Welding Current Setting
68
Arc Ignition
68
Liftarc
68
Operating Modes (Functional Sequences)
69
Explanation of Signs and Functions
69
Automatic Cut-Out
69
TIG Program Sequence ("Program Steps" Mode)
73
Access Control
73
Remote Control
73
Power-Saving Mode (Standby)
74
Interfaces for Automation
74
Remote Control Connection Socket, 19-Pole
74
RINT X12 Robot Interface
75
BUSINT X11 Industrial Bus Interface
75
PC Interface
75
Connection
75
Special Parameters (Advanced Settings)
76
Selecting, Changing and Saving Parameters
76
Reset to Factory Settings
78
Special Parameters in Detail
79
Ramp Time for Wire Inching (P1)
79
Program "0", Releasing the Program Block (P2)
79
Display Mode for Up/Down Welding Torch with One-Digit 7-Segment Display (P3)
79
Program Limit (P4)
79
Special Cycle in the Operating Modes Special Latched and Non-Latched (P5)
79
Correction Operation, Threshold Value Setting (P7)
80
Switching Programs with the Standard Torch Trigger (P8)
81
Latched/Special-Latched Tap Start (P9)
82
Single or Dual Operation" (P10) Setting
82
Latched Special Tapping Time Setting (P11)
82
JOB List Switching (P12)
83
Lower and Upper Limits of the Remote JOB Changeover Process (P13, P14)
84
Hold Function (P15)
84
Block JOB Mode (P16)
84
Selecting Programs with the Standard Torch Trigger (P17)
85
Switching the Operating Mode and Welding Type Using the Wire Feed Control (P18)
85
Mean Value Display for Superpuls (P19)
85
Predefined Execution of the Pulsed Arc Welding Process in the PA Program (P20)
85
Predefined Absolute Value for Relative Programs (P21)
85
Electronic Gas Flow Control, Type (P22)
85
Program Settings for Relative Programs (P23)
85
Correction or Nominal Voltage Display (P24)
86
JOB Selection in Expert Mode (P25)
86
Nominal Value Wire Heater (P26)
86
Mode Switching at Welding Start (P27)
86
Error Threshold Electronic Gas Flow Control (P28)
86
Units System (P29)
86
Selection Option - Program Sequence with Welding Power Rotary Knob (P30)
86
Machine Configuration Menu
87
Aligning the Cable Resistance
88
Power-Saving Mode (Standby)
89
Maintenance, Care and Disposal
90
General
90
Explanation of Icons
91
Maintenance Schedule
92
Disposing of Equipment
93
Rectifying Faults
94
Error Messages (Power Source)
94
Checklist for Rectifying Faults
96
Vent Coolant Circuit
97
Resetting Jobs (Welding Tasks) to the Factory Settings
98
Resetting a Single JOB
98
Resetting All Jobs
98
Technical Data
99
Taurus 355 Synergic S
99
Accessories
100
Welding Torch Cooling System
100
Coolant - Type Bluecool
100
Coolant - Type KF
100
Transport System
100
Options
100
General Accessories
101
Remote Control/Connecting and Extension Cable
101
7-Pole Connection
101
Computer Communication
101
Networking / Xnet
102
Replaceable Parts
103
Wire Feed Rollers
103
Wire Feed Rollers for Steel Wire
103
Wire Feed Rollers for Aluminium Wire
103
Wire Feed Rollers for Cored Wire
104
Wire Guide
104
Appendix
105
JOB-List
105
Parameter Overview - Setting Ranges
106
MIG/MAG Welding
106
MMA Welding
106
Searching for a Dealer
107

EWM Taurus 355 Synergic S HP MM TKM Operating Instructions Manual (113 pages)

Brand: EWM | Category: Welding System | Size: 5 MB

General Instructions
2
Table of Contents
3
Contents
3
Safety Instructions
6
Notes on the Use of These Operating Instructions
6
Explanation of Icons
7
General
8
Transport and Installation
12
Ambient Conditions
13
In Operation
13
Transport and Storage
13
Intended Use
14
Applications
14
MIG/MAG Standard Welding
14
Forcearc
14
Rootarc
14
MIG/MAG Cored Wire Welding
14
TIG (Liftarc) Welding
14
MMA Welding
14
Air Arc Gouging
14
Documents Which also Apply
15
Warranty
15
Declaration of Conformity
15
Welding in Environments with Increased Electrical Hazards
15
Service Documents (Spare Parts and Circuit Diagrams)
15
Calibration/Validation
15
Machine Description - Quick Overview
16
Front View
16
Rear View
18
Operating Elements in the Machine
20
Machine Control - Operating Elements
22
Functional Sequence
24
Design and Function
25
General
25
Installation
26
Protective Flap, Welding Machine Control
27
Machine Cooling
27
Workpiece Lead, General
27
Notes on the Installation of Welding Current Leads
28
Mains Connection
30
Mains Configuration
30
Welding Torch Cooling System
31
Welding Torch Cooling Unit Connection
31
Shielding Gas Supply (Shielding Gas Cylinder for Welding Machine)
32
Gas Test
33
Rinse Hose Package Function
33
Setting the Shielding Gas Quantity
33
Welding Torch Holder
34
MIG/MAG Welding
35
Welding Torch and Workpiece Line Connection
35
Wire Feed
37
Open the Protective Flap of the Wire Feeder
37
Inserting the Wire Spool
37
Changing the Wire Feed Rollers
38
Inching the Wire Electrode
40
Spool Brake Setting
42
Definition of MIG/MAG Welding Tasks
43
Welding Task Selection
43
Basic Welding Parameters
43
Operating Mode
43
Choke Effect / Dynamics
44
Superpuls
44
Burn-Back
45
MIG/MAG Operating Point
46
Selecting the Display Unit
46
Operating Point Setting Using Material Thickness
46
Arc Length Correction Setting
47
Accessory Components for Operating Point Setting
47
MIG/MAG Welding Data Display
47
Forcearc
48
Rootarc
49
MIG/MAG Functional Sequences / Operating Modes
50
Explanation of Signs and Functions
50
MIG/MAG Program Sequence ("Program Steps" Mode)
60
Selection of the Program Sequence Parameter
60
MIG/MAG Overview of Parameters
61
Example, Tack Welding (Non-Latched)
62
Example, Aluminium Tack Welding (Non-Latched Special)
62
Example, Aluminium Welding (Latched Special)
63
Example, Visible Seams (Latched Super Pulse)
64
Main Program a Mode
65
Selecting Parameters (Program A)
67
MIG/MAG Automatic Cut-Out
67
Standard MIG/MAG Torch
68
MIG/MAG Special-Torches
68
Program- and Up- / down Operation
68
Switching between Push/Pull and Intermediate Drive
68
Expert Menu (MIG/MAG)
69
Selection
69
TIG Welding
71
Welding Torch and Workpiece Line Connection
71
Welding Task Selection
72
Welding Current Setting
72
TIG Arc Ignition
72
Liftarc Ignition
72
Function Sequences/Operating Modes
73
Explanation of Signs and Functions
73
TIG Automatic Cut-Out
76
TIG Program Sequence ("Program Steps" Mode)
77
MMA Welding
78
Connecting the Electrode Holder and Workpiece Lead
78
Welding Task Selection
79
Welding Current Setting
79
Arcforce
79
Hotstart
80
Antistick
80
Parameter Overview
80
Remote Control
81
Interfaces for Automation
81
Remote Control Connection Socket, 19-Pole
82
PC Interfaces
83
Protecting Welding Parameters from Unauthorised Access
83
Special Parameters (Advanced Settings)
83
Selecting, Changing and Saving Parameters
84
Reset to Factory Settings
86
The Special Parameters in Detail
87
Machine Configuration Menu
95
Selecting, Changing and Saving Parameters
95
Adjusting the Cable Resistance
97
Power-Saving Mode (Standby)
98
Maintenance, Care and Disposal
99
General
99
Maintenance Work, Intervals
99
Daily Maintenance Tasks
99
Visual Inspection
99
Functional Test
99
Monthly Maintenance Tasks
100
Visual Inspection
100
Functional Test
100
Annual Test (Inspection and Testing During Operation)
100
Disposing of Equipment
101
Manufacturer's Declaration to the End User
101
Meeting the Requirements of Rohs
101
Rectifying Faults
102
Checklist for Rectifying Faults
102
Error Messages
103
Error Messages (Power Source)
103
Resetting Jobs (Welding Tasks) to the Factory Settings
105
Resetting a Single JOB
105
Resetting All Jobs
106
Technical Data
107
Taurus 355 Synergic S
107
Accessories
108
General Accessories
108
Remote Control/Connecting and Extension Cable
108
7-Pole Connection
108
Options
109
Computer Communication
109
Replaceable Parts
110
Wire Feed Rollers
110
Wire Feed Rollers for Steel Wire
110
Wire Feed Rollers for Aluminium Wire
111
Wire Feed Rollers for Cored Wire
111
Wire Guide
111
JOB-List
112
Appendix A
112
Overview of EWM Branches
113
Appendix B
113

EWM Categories

Welding System Portable Generator Welding Accessories Flashlight Wire Feeders

More EWM Manuals

EWM Taurus 355 Synergic S HP MM TKM Manuals

EWM Taurus 355 Synergic S HP MM TKM Operating Instructions Manual (107 pages)

Table of Contents

EWM Taurus 355 Synergic S HP MM TKM Operating Instructions Manual (113 pages)

Table of Contents

Related Products

EWM Categories