Raycus RFL-C30000XZ User Manual
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Raycus RFL-C30000XZ User Manual

Raycus RFL-C30000XZ User Manual

Continuous-wave fiber laser, 100umoutput cable
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RFL-C30000XZ
Continuous-Wave Fiber Laser
（100um Output Cable）
User Guide
Wuhan Raycus Fiber Laser Technologies Co., Ltd.

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Summary of Contents for Raycus RFL-C30000XZ

  • Page 1 RFL-C30000XZ Continuous-Wave Fiber Laser （100um Output Cable） User Guide Wuhan Raycus Fiber Laser Technologies Co., Ltd.

  • Page 2: Table Of Contents

    Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C30000XZ CONTENTS Safety Information ..............................1 1.1. Security Label ................................1 1.2. Laser Safety Grade ..............................2 1.3. Optical Safety ................................3 1.4. Electrical Safety ................................. 3 1.5. Other Safety Rules ..............................3-4 Product Description ..............................4...
  • Page 3 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C30000XZ 5.3. External Control Emission Enable ..................错误！未定义书签。1 5.4. Indictor Light (Red Beam) Control .........................311 5.5. Programming Mode .............................. 312 5.6. REM Mode ................................312 5.6.1 AD Enable Mode ..............................312 5.6.2 Emission External Control .............................322...
  • Page 4 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C30000XZ 8.8.2 Authorization in Authorization Mode ......................56-57 8.9 About ..................................57-58 8.10 XP1 Interface Status Indication (In Diagnostic Mode) ..................58-59 8.11 Log (In Diagnostic Mode) ............................59 8.11.1 Download Log ............................... 60 8.11.2 Download Record of historical fault ........................

  • Page 5: Safety Information

    User Guide of RFL-C30000XZ 1.Safety Information Thank you for choosing Raycus Fiber Laser. This user manual provides you with important safety, operation, maintenance, and other relevant information. Please read the manual carefully before using this product. To ensure safe operation and optimum product operation, please observe the following cautions and warnings as well as other information within it.

  • Page 6: Laser Safety Grade

    Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C30000XZ English（30000W） English English Chinese Chinese（30000W） Chinese 1:Laser Output Head 2: Type 4 Laser Product(Cabinet fron 3: Type 2 Laser Product Label-1mW Warning(Cabinet Top) door) Red Light(Cabinet fron door) 4: Don’t Open(Cabinet Front Door)

  • Page 7: Optical Safety

    Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C30000XZ WARNING: Users must use appropriate laser goggles when operating this device. The laser goggles should be selected according to the range of wavelength emitted from this product. Users must ensure that the pretect range of laser goggles over the entire range of laser wavelengths.

  • Page 8: Product Description

    All service and maintenance shall be performed conducted by a certified Raycus engineer. In order to prevent electric shock, please do not break the seal or uncover the shield. Failure to comply with this instruction will be treated as invalid warranty.

  • Page 9: Operation Environment

    Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C30000XZ Please double check if each listed content is inside the package; and contact Raycus as soon as possible if there are any issues. Take extra care when removing the unit from the package and make sure that the fiber optic cable stays away from any possible collision and vibration.

  • Page 10: Specifications

    （mm） Weight (kg) Air conditioning included ＜700 Operating Ambient 10～40 Temperature (°C) Humidity (%) ＜90 Storage Temperature (°C) -10～60 Cooling Method Water cooling 3.Installation 3.1. Dimensions The main body dimensions of RFL-C30000XZ continuous fiber laser are shown in Figure 2.
  • Page 11 The structure size of RFL-C30000XZ laser is 1590×1570×1220mm (width×height×depth; including casters and rings, without warning light); RFL-C30000XZ laser weighs less than 1300kg. The RFL-C30000XZ continuous fiber laser uses the RFL-QP output optical cable, and the external dimensions of the output optical cable head are shown in Figure 3.

  • Page 12: Installation Rule

    If the output cable lens is dirty, the lens must be cleaned. It is forbidden to disassemble the output lens by anyone other than staff in Raycus, otherwise the warranty will be invalidated.
  • Page 13 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C30000XZ Lifting ring Lifting ring a) Lifting ring（RFL-C30000XZ） Leveling casters Leveling casters Leveling casters 轮 b) Leveling casters（RFL-C30000XZ） Figure 4 Laser top lifting ring and bottom level adjustment caster. CAUTION: All the cables can only be connected when power supply is off. Hot plug may damage the device.

  • Page 14: Protective End Cap Of Output Cable And User Description

    Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C30000XZ 3.3. Protective end cap of output cable and user description 3.3.1 Types of protective end caps and factory status For multi-module high-power fiber lasers, the output cable type used is QBH/QD/QP output optical cable.

  • Page 15: 2Pre-Installation Cleaning Instructions For Output Cable

    Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C30000XZ windows ) Note: According to the difference of the protective end cap of the cable in the actual use of the customer, some models need to replace the protective end cap. Please refer to the " Cleaning Instructions for the Output Optical Cable Before Installation "...
  • Page 16 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C30000XZ Figure 6 Output cable placed in the box a) Place the output optical cable in a clean workbench; Note: The following operations need to be carried out in a clean workbench. If the operation is not carried out in a clean environment, it will cause great risk to the QP output optical cable;...
  • Page 17 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C30000XZ Figure 9 Remove the A -type end cap on the optical cable d)Check the cleanliness of the end caps in this state. If the cleanliness is not enough, please clean the end caps.

  • Page 18: Cooling Systemrequirements

    Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C30000XZ Figure 10 Accessories that customers need to keep: black protective box, white dust cover, type A end cover 3.4. Cooling SystemRequirements Table 4 Cooling Requirements Input Hose inner Cooling water...
  • Page 19 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C30000XZ f)For the connection of cooling water and normal temperature water circuits,please use Raycus supporting water pipes.If the water pipes are self-distributed,please do not increase the length of the water pipes and change the inner diameter of the water pipes;...

  • Page 20: Other Requirements

    (2) Before turning on the laser, the cooling system must be working properly and the water temperature should be suitable for the temperature. 4.Using the Product Please log in to the official website of Raycus to download the new PC software and the PC software user manual. Website: http://www.raycuslaser.com 4.1. Front Panel...
  • Page 21 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C30000XZ ⑥ ① ③ ⑤ ② ④ Figure 12 Front view of the panel Note: ①-REM/OFF/ON ②-POWER ③-LASER ④-AlARM ⑤-STOP ⑥-INDICTOR LIGHT POST REM/OFF/ON： The key switch, the main control switch of the laser. Insert the key and turn it to the "ON"...

  • Page 22: Rear Panel

    Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C30000XZ 4.2. Rear Panel Figure 13 shows the rear panel. ①-INTERFACE:This interface provides all control signals, including: RS232 communication, laser on/off control, laser remote control mode selection, analog control, modulation signal, Interlock interface, etc.Refer to Table 4 for the definition of control lines.

  • Page 23: Power Connection

    Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C30000XZ ④-FIBER WATER IN:Output optical cable water inputport, this portis connected to the output normal temperature water, and connected to the φ13 inner diameter water pipe. ⑤-FIBER WATER OUT:Output optical cable water outlet, this port is connected to the output input optical cable water, connected to the φ13 inner diameter water pipe.
  • Page 24 Lock Plug Figure 15 RFL-C30000XZ physical picture of power cord plug and socket The AC input line of RFL-C30000XZ laser adopts a seven-core cable. The definition and parameter requirements of the AC input line interface are shown in Table 5.

  • Page 25: Control Interface Definition

    Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C30000XZ Table 5 The interface definition and parameter requirements of AC input line. Interface definition and parameter requirements of AC input line for RFL-C30000XZ Interface Connector Tag Logo Wire diameter...

  • Page 26: 1Safety Xp2 Interface

    Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C30000XZ 4.4.1Safety XP2 Interface 24-pin safety interface, with remote control system power-on, remote main power power-on and active & passive output of some lasers. The detailed interface definition is shown in Table 6.

  • Page 27: 2Hardwiring Xp1

    Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C30000XZ 4.4.2HARDWIRING XP1 64 pin hard wire interface, control signal input and output interface of laser in remote mode. Input high level is greater than 18V valid, input low level is less than 3V valid. Specific interface definitions are shown in Table 7 below.
  • Page 28 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C30000XZ Not connect C3 is the lowest bit, C6 is the highest bit: 0000-close all optical gate channels; 0001-open channel 1; Select the optical C3~C6 Input signal 0010-open channel 2;...

  • Page 29: Rs232 Xp3 Interface

    The 9-pin serial interface is used for the communication between the laser and the PC software. It can be used to communicate with the PC software of Raycus Company or the software of the PC software which integrates the communication protocol of Raycus. The definitions are as follows.

  • Page 30: 5Internet Interface Xp5

    Not connect 4.5. Safety Interlock Introduction Raycus’ product is designed with a safe interlocking loop, which is a two-channel system with output monitoring and manual reset. When the safety interlocking circuit is open, the safety circuit will disconnect the working power of the optical module, that is, the main power supply of the optical module.

  • Page 31: Schematic Diagram Of The Internal Electrical Circuit Of The Laser

    The internal electrical circuit of the laser is shown in figure 17： Figure 17 Schematic diagram of the internal electrical circuit of the laser Note: RFL-C30000XZ laser power control part contactors K1 and K2 are used in parallel with 3pcs of 80A contactors, and 6 signal terminals are used in series.

  • Page 32: Control Mode Selection

    5.Control Mode Selection The Raycus high-power CW laser has two control modes: namely ON mode and REM mode. Users can select the mode to be entered through the key on the front panel.
  • Page 33 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C30000XZ XP1-A1 laser request is high XP4-1/2 pin XP1-A2 laser emission XP1-A1/A5 is Enable⑧ Enable⑨ close⑦ pressure enable is high high level XP2-1/2 input MOD signal XP1-A1 laser request is...

  • Page 34: On Mode

    MOD+, MOD- in the XP2 port; if the emission external control is not enabled, the laser emission or shutdown are determined by the emit button in the Raycus Laser Control System. Also, you can send “EMON” command to turn laser emission on, and send “EMOFF”...

  • Page 35: Programming Mode

    User Guide of RFL-C30000XZ 5.4. Guide Laser (Red Guide Beam) Control In “ON” mode guide laser can only be turned on/off by using Raycus Laser Control System, or by sending command of “ABN” (on) / “ABF” (off). The red light module inside the laser works through communication, so there is a time delay of at least 10ms for the opening and closing of red light；...

  • Page 36: Emission External Control

    10ms when the red light is turned on and off. When the red light is on, the laser cannot be set to Ready. Only after the red light is turned off the laser can be set to “Ready”. (This limit can be changed, please contact Raycus Engineer). 5.6.4Programming Mode When A1 of XP1 is set high and A8-A14 is not 0, the laser is in “Programming Mode”.

  • Page 37: Laser Wiring Diagram And Operation Steps

    Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C30000XZ 6.Laser Wiring Diagram and Operation Steps 6.1. Internal control in ON Mode Figure 18 software mode wiring diagram when key switch at “ON” position Operations Steps a) Turn the knob switch on the rear panel to“ON”...
  • Page 38 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C30000XZ 6.2. Laser Operating in External Control Mode Figure 19 the wiring diagram of laser operating in external control mode Operations Steps a) Turn the knob switch on the rear panel to“ON”...
  • Page 39 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C30000XZ 6.3. In ON Mode, the Laser Emission Power is Externally Controlled by Analog Signal Figure 20 In ON mode, the wiring diagram of the power and laser emission controlled by analog signal Operations Steps a) Turn the knob switch on the rear panel to“ON”...
  • Page 40 MOD signal. NOTE: The high-level time of MOD must be greater than the program running time. If MOD gives a falling edge in advance, the Raycus Laser Control System will display that the laser program is abnormally terminated.

  • Page 41: Set The Power Analog Quantity In Rem Mode To Control The Laser Emission

    Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C30000XZ 6.5. Set the Power Analog Quantity in REM Mode to Control the Laser Emission Figure 22 REM mode power and laser emission are externally controlled wiring diagram Operations Steps a) Turn the knob switch on the rear panel to“ON”...
  • Page 42 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C30000XZ Figure 23 Timing diagram 6.6. Power Communication Setting in REM Figure 24 Wiring diagram of power internal control and laser emission external...

  • Page 43: Programming Mode In Rem

    “LASER” button, or the Host Computer Software clicks the main power “ON”) g)Waiting for “Ready” h)The Raycus Laser Control System sets the power, XP1-A2 is connected to 24V, and the control board card outputs MOD signal 6.7. Programming Mode in REM Mode...

  • Page 44: Rs232 And Internet Communication Command

    Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C30000XZ Operations Steps: a) Turn the knob switch on the rear panel to“ON” b)Turn the key switch to“REM” c) Short-circuit pin 8/9 on XP2 d)XP1-A1 connects to 24V e) Connect XP1-A5 to 24V and turn on the guide laser; after checking the optics, connect XP1-A5 to...

  • Page 45: Laser Communication Protocol (Network Port & Serial Port)

    Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C30000XZ 7.2. Laser Communication Protocol (Network Port & Serial Port) All commands and return values in this Agreement are composed of ASCII characters. Note the following points when entering： a) Commands generally consist of three or four letters, sometimes with additional number.
  • Page 46 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C30000XZ Send: ‘SPW 100\r’ Return: ‘SPW:100\r’ （Set pulse width as 100ms） Other return values: ‘ERR: input Err\r’ Set Pulse Width （Input pulse width ＜0.0001） ‘ERR: Out of Range\r’ （Over maximum pulse width）...
  • Page 47 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C30000XZ Send: ‘SDT 50\r’ Set Down Time (ms) Return: ‘SDT:50\r’ Send: ‘RUT \r’ Read Up Time (ms) Return: ‘RUT:50\r’ Send: ‘RDT \r’ Read Down Time(ms) Return: ‘RDT:50\r’ Send: ‘PSRT 1\r’...
  • Page 48 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C30000XZ Power Correction Mode=on normal Bit 6 Sub-controling communication abnormal Normal Bit 7 Sub-modual abnormal Guide red light=off Bit 8 Guide red light=on The laser is not ready Bit 9...

  • Page 49: Pc Software Instructions

    Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C30000XZ Programming mode off Bit 22 Programming mode on Surge protector normal Bit 23 Serge protector failure normal Bit 24 Low temperature fault normal Bit 25 Humidity alarm normal Bit 26...

  • Page 50: Multi-Laser Control Area

    Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C30000XZ Figure 27 PC software display main interface 8.2. Multi-laser control area Multi-laser control area is as Figure 28 Figure 28 Multi-laser control area interface...

  • Page 51: Add/Delete Laser

    Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C30000XZ Select IP address of corresponding laser, then double click. PC software will take communication with selected laser. After the communication established, the lower left status display area shows that the network connection is ok, as Figure 29.

  • Page 52: Modify Laser Ip

    Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C30000XZ 8.2.2 Modify laser IP After the laser connection has established, select the IP address of current laser and right-click to set it up as Figure 31. Figure 31 Modify the IP address of laser 8.3.

  • Page 53: Laser's Cumulative Operating Time Display Area

    Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C30000XZ Figure 32 A diagram of the laser's main display area Table 13 The laser main display content and meaning Display Meaning Output power Showing the current percentage of power.
  • Page 54 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C30000XZ Figure 34 A diagram of the laser's working status display area Table 14 The laser main display area clarification Display Content explanation Red: emergency stop button on front panel is pressed...

  • Page 55: Laser Power-On, Mode Selection, Emission Control Area

    Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C30000XZ 8.3.3Laser power-on, mode selection, emission control area Laser power-on, mode selection, emission control display area is as in Figure 35, the display content is as in Table 15. Figure 35 Laser power-on, mode selection, emission control display area...

  • Page 56: Power Slow Rise&Down Parameter Setting Area

    Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C30000XZ Figure 36 Laser programming mode test area display interface 8.3.5Power slow rise&down parameter setting area The interface of the laser power slow rise & fall parameter setting area is as Figure 37. Click ‘read parameter’...

  • Page 57: Laser Parameter Display Area

    Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C30000XZ 8.4. Laser parameter display area The display interface for laser parameter display area is as Figure 39. The module status is used to shield the faulty module, the green light indicates the number of modules installed inside the laser, and the check box indicates the module that is actually running in the laser.
  • Page 58 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C30000XZ Figure 41 The display area interface of Laser operating mode selection Table 16 Laser operating mode and explanation Mode selection Mode explanation Monitor A concise software interface, which can monitor basic status information...

  • Page 59: Authorization (Time-Limited Locking)

    Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C30000XZ 8.7. Language displays Laser’s language selection interface is as figure 42. User can choose between simplified Chinese and English by click ‘setting language’. Setting effective after PC software restarted.

  • Page 60: Authorization In Authorization Mode

    Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C30000XZ Figure 43 The authorization settings operating interface in user mode 8.8.2Authorization in authorization mode The authorization settings in laser authorization mode are as Figure 44. This interface allows the customer to lock and unlock the machine and can also be used as an authorization code generator.

  • Page 61: About

    Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C30000XZ Figure 44 Authorization settings operating interface in authorization mode 8.9. About Laser relevant information such as date of manufacture, model, serial number, controlling serial number, cipher code version number, system information and other information can be queried in the PC...

  • Page 62: Xp1 Interface Status Indication (In Diagnostic Mode)

    Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C30000XZ Figure 45 Laser relevant information query interface 8.10.XP1 interface status indication (in diagnostic mode) The laser interface status indicator interface is as Figure 46. It is convenient to view the interface...

  • Page 63: Log (In Diagnostic Mode)

    Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C30000XZ Figure 46 The interface status in diagnostic mode 8.11.Log (in diagnostic mode) Laser’s working log interface is as Figure 47. User can query work log by keying in the time needs to query and clicking on the ‘search’...

  • Page 64: Download Log

    Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C30000XZ 8.11.1 Download log Log download interface is as Figure 48. Figure 48 Log download interface 8.11.2 Download record of historical fault Historical fault record download interface is as Figure 49.

  • Page 65: Downloaded File Address

    8.12.Module parameters (in diagnostic mode) Laser module parameter query interface is as Figure 51. The interface is for the parameter query in diagnostic mode from which Raycus technicians can analyze the cause of laser anomalies. Figure 51 Module parameters query interface in diagnostic mode 8.13.Programming settings (waveform editing)

  • Page 66: Check The Number Of Wave Bars In Laser

    Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C30000XZ Figure 52 The programming interface in waveform editing mode 8.13.1 Check the number of wave bars in laser Operating interfaces of view the number of wave bar stored inside the current laser is as Figure 53.

  • Page 67: Check Waveform Content

    Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C30000XZ 8.13.2 Check waveform content To check the waveform mode in the laser waveform contents operation interface is as Figure 54. The program automatically lists the original waveform list by left-click the programming number.
  • Page 68 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C30000XZ 8.13.4 Edit waveform Waveform editing when the laser is working in waveform mode is as Figure 56. Step 1: left click the pre-edited waveform number. Step 2: select the command under the command-type, click ‘Add’.
  • Page 69 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C30000XZ b）Add command type c）Save command...

  • Page 70: Command Explanation

    Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C30000XZ d）Type the command code into laser e）Check effectiveness of instruction Figure 56 A diagram of the waveform editing operation in waveform mode 8.13.5 Command explanation Command meaning in laser working status is as Table 17.
  • Page 71 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C30000XZ Table 17 command meaning in laser working status Code (1 Byte) Parameter1(2 bytes） Parameter 2（4 bytes） Note When the program end. none none Stop the last command must be this one.

  • Page 72: Warranty, Repair And Return

    Raycus has the right to selectively repair or replace any product that has a material or technical problem during the warranty period. All products repaired or replaced during the warranty period only provide free warranty services for products with special problems.

  • Page 73: Scrap Requirements

    <Regulations on the Administration of the Recycling and Disposal of Waste Electrical and Electronic Products> Raycus reserve the right to make changes in design or constructions of any of our products at any time without notice. All the technical parameters are subject to the sales contract.

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