Raycus 40000W HP Series User Manual

Continuous-wave fiber laser

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Continuous-Wave Fiber Laser User Guide

for RFL-C30000M~C40000M V1.0

Wuhan Raycus Fiber LaserTechnologiesCo., Ltd.

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Page 1 Continuous-Wave Fiber Laser User Guide for RFL-C30000M~C40000M V1.0 Wuhan Raycus Fiber LaserTechnologiesCo., Ltd.
Page 2: Table Of Contents
CONTENTS 1 Safety Information ..........................1 1.1 Security Label ..........................1 1.2 Laser Safety Grade .......................... 2 1.3 Optical Safety ..........................3 1.4 Electrical Safety ..........................3 1.5 Other Safety Rules ........................... 3 2 Product Description ..........................5 2.1 Features ............................5 2.2 Package Parts ...........................
Page 3 7.2 Laser Communication Protocol (Network Port & Serial Port) ............39 8 The instructions of Raycus software ....................44 8.1 The main menu of the Raycus computer software display ............44 8.2 Selecting the laser .......................... 45 8.3 Selection of Raycus software working mode ................46 8.4 Language Selection ........................
Page 4 8.6.6 Output parameter reading and setting area ................. 51 8.7 Laser circuit status display area ..................... 52 8.8 Laser module enable display area ....................52 8.9 XP1 Interface Status Indication ..................... 53 8.10 Log ............................... 53 8.10.1 Downloading Historical Fault Records ................53 8.10.2 Downloaded file address ....................
Page 5: Safety Information
1 Safety Information Thank you for choosing Raycus Fiber Laser. This user manual provides you with important safety, operation, maintenance and other relevant information. Please read the manual carefully before using this product. To ensure safe operation and optimum product operation, please observe the following cautions and warnings as well as other information within this manual.
Page 6: Laser Safety Grade
CAUTION: Describes a hazard that leads to general injury to people or damages to product. English English (40000W) English Chinese (40000W) Chinese Chinese 3: Class 3R Laser Product Label- 1:Laser Emit Head 2: Type 4 Laser Product 5mW Red Laser 4: CE Authentication 5: ID Label (40000W) 6: Laser Radiation Hazard...
Page 7: Optical Safety
WARNING: Users must use appropriate laser goggles when operating this device. The laser goggles should be selected according to the range of wavelength emitted from this product. Users must ensure that the protect range of laser goggles over the entire range of laser wavelengths.
Page 8 There are no user serviceable parts, equipment or assemblies inside the product. All service and maintenance shall be performed conducted by a certified Raycus engineer. In order to prevent electric shock, please do not break the seal or uncover the shield. Failure to comply with this...
Page 9: Product Description
Once you find that there is an abnormality in the external cabinet, please inform Raycus Company in time to deal with it as soon as possible. Please double check if each listed content is inside the package; and contact Raycus as soon as possible if there are any issues.
Page 10: Operation Environment
CAUTION: The fiber optic cable and output head are precise optic instrument, ANY vibration or impact to the output head, and twist or excessive bend to the cable will damage the instrument. 2.4 Operation Environment The operation conditions are listed as the Table 1. Table 1 The operation environment conditions for the laser Type RFL-C30000M-CE...
Page 11: Features
Safety keep the cap when using the laser. To avoid dust, make sure the opening direction of the cap is put down. Failure to follow the instructions may cause laser power loss, such loss is not covered by warranty. 2.6 Features The optical, electrical and other properties of RFL-C30000M/40000M-CE lasers are listed in Table 2.
Page 12 (a) Front view (b) Rear view (c) Top view (d) Left view Figure2 The dimensions of RFL-C30000M-CE continuous fiber laser The structure size of RFL-C30000M-CE laser is 970×1700×1410mm (width×height×depth; including casters and rings, without warning light); RFL-C30000M-CE laser weighs less than 950kg. The main body dimensions of RFL-C40000M-CE continuous fiber laser are shown in Figure 3.
Page 13 (a) Front view (b) Rear view (c) Top view (d) Left view Figure3 The dimensions of RFL-C40000M-CE continuous fiber laser The structure size of RFL-C40000M-CE laser is 1145×1700×1445mm (width×height×depth; including casters and rings, without warning light); RFL-C40000M-CE laser weighs less than 1100kg. The RFL-C30000M/40000M-CE continuous fiber laser uses the RFL-QP output optical cable, and the external dimensions of the output optical cable head are shown in Figure 4.
Page 14: Installation Rule
If the output cable lens is dirty, the lens must be cleaned. It is forbidden to disassemble the output lens by anyone other than staff in Raycus, otherwise the warranty will be invalidated.
Page 15 lifting rings; when pushing the laser source, please make sure that the support block at the bottom of the horizontal adjustment caster is off the ground. After the laser source is positioned, adjust the support block to make it contact the ground to avoid displacement of the laser source. As shown in Figure 5.
Page 16: Protective End Cap Of Output Cable And Using Description
CAUTION: (1) The placement of the laser output cable should be as natural as possible, and the output cable should not be twisted; (2) If the coil diameter of the output optical cable is too small, it will damage the laser. CAUTION: (1) In the process of installation and disassembly, please handle the laser output head gently, and avoid vibration;...
Page 17: Pre-Installation Cleaning Instructions For Output Cables
Figure6 Schematic diagram of the protective end cap of the optical cable 3.3.2 Pre-installation Cleaning Instructions for Output Cables A) Preparation tools Cleaning agent: absolute ethanol, or isopropyl alcohol. Cleaning tools: cleaning cotton swabs, dust-free paper, compressed air bottles, etc. B) Steps a) Clean workbench should be turned on for at least 5 minutes, and the output optical cable should be taken out of the black packaging box, as Figure 7.
Page 18 Note: The following operations need to be carried out in a clean workbench. If the operation is not carried out in a clean environment, it will cause great risk to the output optical cable; operators need to wear finger cots to operate. Figure 8 The output optical cable placed in the clean bench with the ventilation turned on c) Remove the white dust cap and place it face down on new lint-free paper.
Page 19 Figure 10 Remove the A -type end cap on the optical cable e) Check the cleanliness of the end caps in this state. If the cleanliness is not enough, please clean the end caps. Please refer to the cleaning method: http://www.raycuslaser.com/view/1852.html Reference video:https://mp.
Page 20: Cooling Requirements
transported, the end cap of type B must be replaced with the end cap of type A , and the white dust cover must be covered, and finally put into a black box for transport. Figure 11 Accessories that customers need to keep: black protective box, white dust cover, type A end cover 3.4 Cooling Requirements Table 4 Cooling requirements...
Page 21 If ambient temperature is between -10℃ and 0℃, must be used to use 30% alcohol (volume ratio), and replace it every 2 months; If ambient temperature is below -10℃, the chiller with both heating and cooling functions must be used, and keep it in full-time operation; Figure 12 diagram of laser cooling system connection Water cooling requirements for output optical cables: a) Water flow requirements: QP output cable water flow is between 3.0L/min and 4.0L/min;...
Page 22: Other Requirements
(2) Before turning on the laser, the cooling system must be working properly and the water temperature should be suitable for the temperature. 4 Using the Product Please log in to the official website of Raycus to download the new PC software and the PC software user manual. Website: http://www.raycuslaser.com 4.1 Front Panel...
Page 23 ⑥ ① ② ③ ④ ⑤ Note: ①-REM/OFF/ON ②-POWER ③-LASER Figure 13 Front view of the panel ④-ALARM ⑤-STOP ⑥-INDICATOR LIGHT REM/OFF/ON: The key switch, the main control switch of the laser. Insert the key and turn it to the "ON"...
Page 24: Rear Panel
INDICATOR LIGHT: After the main power supply of the laser is powered on, the green indicator light is on when the laser is Ready; when the laser is emitting light, the red indicator light is on; when the laser has a fault, the yellow indicator light is on, accompanied by an alarm sound. 4.2 Rear Panel Figure 14 shows the rear panel.
Page 25: Power Connection
①-INTERFACE: This interface provides all control signals, including: RS232 communication, laser on/off control, laser remote control mode selection, analog control, modulation signal, Interlock interface, etc.This socket comes with a protective cover and a lock. When you are not using the product, you can ②-BREAKER: The circuit breaker (air switch) on the rear panel of the laser is the main power switch cover the power input socket with the protective cover and lock it with the lock.
Page 26: Control Interface Definition
Wire diameter Interface definition Identification Color 30000M 40000M AC380V-L1 35mm 50mm Brown AC380V-L2 35mm 50mm Black AC380V-L3 35mm 50mm Gray Safety Ground 35mm 50mm Kelly Green The standard length of power cord provided by the company is 15m. 4.4 Control Interface Definition This type of laser does not provide a control signal line, except a control signal connector.
Page 27: Safety Xp2 Interface
4.4.1 Safety XP2 Interface 24-pin safety interface, with remote control system power-on, remote main power power-on and active and passive output of some lasers. The detailed interface definition is shown in Table 6. Table 6 XP2 security interface definition Pin No. Type Description Output control, voltage input signal;...
Page 28: Hardwiring Xp1
Closed - The laser key switch is in the ON or REM position. Passive contact, external voltage signal, the voltage is less than 30V, and the 4.4.2 HARDWIRING XP1 64 pin hardwire interface, control signal input and output interface of laser in remote mode. Input high level is greater than 18V valid, input low level is less than 3V valid.Specific interface definitions are shown in Table 7 below.
Page 29 Stop programming In programming mode, program execution is Input signal Mode terminated immediately when A7 is high. Hardwired address for selecting a stored program Set program A8~A14 Input signal number. A8 is the lowest bit and A14 is the Number highest bit.
Page 30: Serial Rs232 Interface
The 9-pin serial interface RS232 is used for the communication between the laser and the upper computer. It can be used to communicate with the PC software of Raycus or the software of the upper computer which integrates the communication protocol of Raycus. The definition is as follows.
Page 31: Analog Interface Xp4
Not connect 4.5 Introduction to Safety Interlock Raycus’ product is designed with a safe interlocking loop, which is a two-channel system with output monitoring and manual reset. When the safety interlocking circuit is open, the safety circuit will disconnect the working power of the optical module, that is, the main power supply of the optical module.
Page 32: Start Operation Sequence
5 Control Mode Selection The Raycus high-power CW laser has two control modes: namely ON mode and REM mode. Users can select the mode to be entered through the key on the front panel.
Page 33 Mode Mode control mode communication communication close① close② communication ⑾ ⒀ ⑿ ③ communication Enable XP4-1/2 pin close② communication ⑾ pressure ⑿ communication communication close① Enable④ XP2-1/2 pin level ⒀ ⑿ ③ communication Enable XP4-1/2 pin XP2-1/2 pin level Enable④ pressure ⑿...
Page 34: On Mode
5.5 Programming Mode In “ON” mode, when the current program number of the laser is not 0, the laser runs in the “Programming” mode. Please use the Raycus PC software to edit the waveform and select the pre-run program number.
Page 35: Rem Mode
10ms when the red light is turned on and off. When the red light is on, the laser cannot be set to Ready. Only after the red light is turned off the laser can be set to “Ready”. (This limit can be changed, please contact Raycus Engineer).
Page 36: Programming Mode
Turn the knob switch on the rear panel to“ON” b) Turn the key switch to“ON” c) Open the Raycus PC software d) Click the guide laser “ON” button to view the guide laser e) Turn off “AD” mode and turn off external control mode (this mode can be memorized when power off) Click the main power “ON”...
Page 37: Laser Operating In External Control Mode
Turn the knob switch on the rear panel to“ON” b) Turn the key switch to“ON” Open the Raycus PC software d) Click the guide laser “ON” button to view the guide laser Turn off “AD” mode and turn on “External Control” mode (this mode can be memorized...
Page 38: In On Mode, The Laser Emission Power Is Externally Controlled By Analog Signal
Turn the knob switch on the rear panel to“ON” b) Turn the key switch to“ON” c) Open the Raycus PC software d) Click the guide laser “ON” button to view the guide laser e) Turn on the “AD” mode and turn on “External Control” mode (this mode can be memorized after power off) Click the main power “ON”...
Page 39: Laser Operating In External Control Programming Mode
Start waveform at the rising edge of MOD signal. NOTE: The high-level time of MOD must be greater than the program running time. If MOD gives a falling edge in advance, the Raycus PC software will display that the laser program is abnormally terminated.
Page 40: Set The Power Analog Quantity In Rem Mode To Control The Laser Emission
0V and turn off the guide laser XP1-C1 is connected to 24V, and the main power is turned on (operator can also directly press the LASER button, or clicks the main power “ON” on the Raycus PC software) g) Waiting for “Ready”...
Page 41: Power Communication Setting In Rem
Figure 21 Timing diagram 6.6 Power Communication Setting in REM Raycus Laser A1(Laser Request) A2(Laser EN) XP1(Hardwiring) Peripheral A16(COM) Equipment MOD+ MOD - Power ON Interlock1 (Security Interface) Interlock2 AC POWER AC INPUT ~380VAC Figure 22 Wiring diagram of power internal control and laser emission external Operations Steps: a) Turn the knob switch on the rear panel to“ON”...
Page 42: Programming Mode In Rem Mode
“LASER” button, or clicks the main power “ON” on the Raycus PC software) g) Waiting for “Ready” h) The Raycus PC software sets the power, XP1-A2 is connected to 24V, and the control board card outputs MOD signal 6.7 Programming Mode in REM Mode...
Page 43: Rs232 And Ethernet Communication Command
Figure 24 Timing diagram 7 RS232 and ETHERNET Communication Command 7.1 Port Configuration RS-232 configuration is as follows: Baud rate :9600, data bit :8, stop bit :1, no parity bit and no control flow. Ethernet port is configured as follows: Default laser IP address :192.168.0.10 Laser port :10001 7.2 Laser Communication Protocol (Network Port &...
Page 44 Table 12 Specific protocol contents and command examples of laser Command Description Command example Send: ‘ABF\r’ Aiming Beam OFF –Turn off red Return: ‘ABF\r’ Send: ‘ABN\r’ Aiming Beam ON – Turn on red Return: ‘ABN\r’ Send: ‘DEABC\r’ DEABC Disable External Aiming Beam Control Return: ‘DEABC\r’...
Page 45 Set Diode Current (%) Send: ‘SDC 100\r’ The set value must be less than 100% and above Return: ‘SDC：100\r’ the minimum current setting value, which can be Other return values: set to 0. If the set value is greater than 100, the ‘ERR: Input Err\r’...
Page 46 Disable Calibration Mode Send: ‘DCM\r’ (AD analog response time is less than 100 us in Return: ‘DCM\r’ this mode) Send: ‘BGM\r’ Others Command Error Return: ‘Command Err!\r’ Read Device Status – Read the product status. A return value of 32-Bit digital information.
Page 47 Normal Bit 13 Leakage sensors 1 leaking Normal Bit 14 Leakage sensors 2 leaking No laser Bit 15 Laser is power on Gate mode=off Bit 16 Gate mode=on AC input normal Bit 17 AC input abnormal External Emission control=off Bit 18 External Emission control=on Normal Bit 19...
Page 48: The Instructions Of Raycus Software
8 The instructions of Raycus software 8.1 The main menu of the Raycus computer software display The main interface of the Raycus software display is shown in Figure 25. Basic usage method of Raycus laser Raycus software: a) Click "Mode", select "Control Mode", and click "OK" to enter the control mode;...
Page 49: Selecting The Laser
IP addresses on the upper computer by selecting the IP address. Click Select Laser on the upper computer toolbar, as shown in Figure 26. After confirming the IP address, you can connect to the laser. After successful connection, see Figure 27. The factory default IP address of Raycus Laser is 192.168.0.10.
Page 50: Selection Of Raycus Software Working Mode
8.3 Selection of Raycus software working mode The laser operation mode is set through the Raycus software, and its operation menu is shown in Figure 28. The definitions of various modes are shown in Table 12. When the display programming mode is selected, the waveform editing menu will be displayed on the software.
Page 51: About
8.5 About Information such as laser factory time, model, laser serial number, master serial number, key version number, and system information can be queried in the "About" item of the Raycus software. The specific display menu is shown in Figure 30.
Page 52: Main Status Display Area
8.6 Main status display area The main status display area of the laser is shown in Figure 31, and the display content is shown in Table 13. Figure 31 Schematic diagram of the main display area of the laser Table 13 Display Contents and Meaning of the Main Display Area of the Laser Display Content Meaning Output power [%]...
Page 53: Display Area For Accumulated Working Time Of Laser
Display Meaning red - indicates that the emergency stop button on the front panel of the laser is pressed; Emergency stop Grey - indicates that the emergency stop button on the front panel of the laser has been reset The status of output green - the interlock contact on the output optical cable head is closed;...
Page 54: Laser Power On, Mode Selection, Light Output Control Area
Figure 33 Display menu for accumulated working time of laser 8.6.3 Laser power on, mode selection, light output control area The display area for laser power on, mode selection, and light output control is shown in Figure 34, and the display content is shown in Table 15. Figure 34 Display area for laser power on, mode selection, and light output control Table 15 Display content and meaning of laser power on, mode selection, and light output control display area...
Page 55: Slow Rise And Slow Fall Parameter Area
8.6.4 Slow rise and slow fall parameter area The display menu of the laser power ramp up ramp down parameter setting area is shown in Figure 35. Click Read Parameters to read the power rise and fall times stored in the laser. Click Set Parameters to set a new power up and down time.
Page 56: Laser Circuit Status Display Area
Figure 37 Display menu of light output parameter setting area 8.7 Laser circuit status display area Figure 38 Laser Circuit Status Display menu The laser circuit display area is shown in Figure 38. According to this state diagram, the laser safety circuit status can be checked.
Page 57: Xp1 Interface Status Indication
8.9 XP1 Interface Status Indication The laser interface status indication menu is shown in Figure 40, which displays the input and output status of the XP1 interface on the rear panel for easy viewing of interface status information. Figure 40 Interface Status Indication menu in Diagnostic Mode 8.10 Log The laser work log display menu is shown in Figure 41.
Page 58: Downloaded File Address
Figure 42 Download menu of laser history fault record 8.10.2 Downloaded file address The file address query menu for all downloaded laser information is shown in Figure 43. Figure 43 File address query menu for all downloaded laser information 8.11 Alarm Type Display Area The display menu of the laser alarm type display area is shown in Figure 44.
Page 59: Module Parameters (In Diagnostic Mode)
8.12 Module parameters (in diagnostic mode) The laser enters diagnostic mode to activate the module parameter menu. The laser module parameter query menu is shown in Figure 45. This menu is for parameter query in diagnostic mode, and its data is convenient for our technical personnel to analyze the cause of laser abnormalities. Figure 45 Module Parameter Query menu in Diagnostic Mode 8.13 Programming mode (waveform editing) When selecting the laser operation mode, tick "Display Programming Mode"...
Page 60: Viewing The Number Of Waveform Bars Inside The Current Laser
8.13.1 Viewing the number of waveform bars inside the current laser The operation menu for viewing the number of waveform bars stored inside the current laser is shown in Figure 47. Click the "Refresh Program List" button, and the software will automatically list the number of saved waveform bars.
Page 61: Editing Waveform
Figure 49 Operation menu for clearing all waveform stored in the current laser waveform mode 8.13.4 Editing Waveform The steps of waveform editing when the laser is operating in waveform mode are shown in Figure 50. Step 1: Left click on the pre edited waveform number; Step 2: Select a command under the command type, enter the parameters of the command, and click "Add".
Page 62 b) Add Command Type...
Page 63: Command Interpretation
c) Write commands to the laser d) Check whether the command was successfully written Figure 50 Schematic diagram of waveform editing operation in waveform mode 8.13.5 Command Interpretation The meaning of all commands and commands during laser operation is shown in Table 16. Table 16 Commands and their meanings during laser operation...
Page 64 Command Parameter 1 (2 bytes) Parameter 2 (4 bytes) Description Code (1 byte) Stop Stop has no command to end without a program, and the last command of each program must be this command takes time for parameter 0～65000（ms） 0～65000(W) 1 to change power to parameter 2 Change the power to...
Page 65 Output synchronization signal high 0～10V Power...
Page 66: Warranty, Repair And Return
If any damage happened to the product, please notify the carrier in document immediately. Raycus reserve the right to make changes in design or constructions of any of our products at any time without incurring any obligation to make changes or install the same on units previously purchased.
Page 67 All the items within warranty and service above provided by Raycus are for uses’ reference; formal contents about warranty and service are subject to the contract. Information contained in this document is subject to change without notice. ©2024 Wuhan Raycus Fiber Laser Technologies Co. Ltd., All Rights Reserved.

This manual is also suitable for:

Rfl-c30000m Rfl-c40000m Rfl-c40000m-ce Rfl-c30000m-ce Rfl-c40000m-hp