Backyard Discovery MADISON 1805019 Manual
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Backyard Discovery MADISON 1805019 Manual

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MADISON PLAYSET
WOODEN PLAYSET
MODEL: # 1805019
BOOKLET INCLUDES:
• Owner's Manual
• Frequently Asked Questions
• Assembly Instructions
• Warranty Information
Save this assembly manual for future reference in the event that
Made in China
INS-1805019-A-MADISON PLAYSET-ENG 2/9/18
For the most up to date assembly manual,
to register your set or to order replacement parts please visit
www.backyarddiscovery.com
you need to order replacement parts.

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  • Page 1 MADISON PLAYSET WOODEN PLAYSET MODEL: # 1805019 BOOKLET INCLUDES: • Owner's Manual • Frequently Asked Questions • Assembly Instructions • Warranty Information For the most up to date assembly manual, to register your set or to order replacement parts please visit www.backyarddiscovery.com Save this assembly manual for future reference in the event that you need to order replacement parts.
  • Page 2 STOP ALTO Missing A Part? CALL US BEFORE GOING BACK TO THE STORE! The store where you made your purchase does not stock parts for this item. If you have assembly questions or if you need parts, whether they are missing or damaged Call Toll-Free Help Line or visit www.backyarddiscovery.com ¡LLÁMENOS ANTES DE REGRESAR A LA TIENDA! La ...
  • Page 3 With Go Configure, we bring you 18 years of experience right to your doorstep. We service a wide array of indoor and outdoor recreation products that most consumers don’t have the time or ability to deliver & install themselves. We do the heavy lifting, so you don’t have to! •...
  • Page 4 Owner’s Manual Play Set Dear Customer: Please read entire booklet completely before beginning the assembly process. Equipment is recommended for use by children 3 to 10 years of age. Structures are not intended for public use. The Company does not warranty any of its residential structures subjected to commercial use such as: Daycare, Preschool, Nursery School, Recreational Park, or any similar Commercial Application.
  • Page 5 Owner’s Manual Play Set Please refer to the Assembly section of the Assembly Manual for Maximum Fall Height. Positioning Your Playcenter 1. The play center is designed to be installed on a level surface by an Adult with an Adult helper. Place in a flat area of your yard to minimize ground preparation.
  • Page 6 Owner’s Manual Play Set The following chart explains the fall height in feet from which a life threatening head injury would not be expected Critical Heights in feet (m) of Tested Materials Material Uncompressed Depth Compressed Depth 6" (152mm) 9" (228mm) 12" (304mm) to 9"...
  • Page 7 Owner’s Manual Play Set 18. Verify that any suspended climbing ropes, chain, or cable are secured at both ends and that they cannot be looped back on it. 19. Instruct children not to attach items to the playground equipment that are not specifically designed for use with the equipment, such as, but not limited to, jump ropes, clothesline, pet leashes, cables and chain as they may cause a strangulation hazard.
  • Page 8 Third Party Assembly: Customer may, in their sole discretion, elect to use a third party person or service to assemble this product. Backyard Discovery assumes no responsibility or liability for any charge incurred by the Customer for any assembly services’.
  • Page 9 Owner’s Manual Play Set APPENDIX A Information on Playground Surfacing Materials: The following information is from the United States Consumer Product Safety Commission’s Information Sheet for playground surfacing material; also see the following website for additional information: www.cpsc.gov/cpscpub/pubs/323.html. SECTION 4 OF THE CONSUMER PRODUCT SAFETY COMMISSION’S OUTDOOR HOME PLAYGROUND SAFETY HANDBOOK X3.1 Select Protective Surfacing—One of the most important things you can do to reduce the likelihood of serious head injuries is to install shock-absorbing protective surfacing under and around your play equipment.
  • Page 10 Owner’s Manual Play Set 11 This information has been extracted from the CPSC publications “Playground Surfacing — Technical Information Guide” and “Handbook for Public Playground Safety.” Copies of these reports can be obtained by sending a postcard to: Office of Public Affairs, U.S. Consumer Product Safety Commission, Washington, D.C., 20207 or call the toll-free hotline: 1- 800-638- 2772.
  • Page 11 5. How often should the playset be stained? Backyard Discovery recommends the playset be stained once each year. A water or oil based stain can be used at the customer’s discretion. 6. Why does it seem that my swing set is developing cracks? Wood is a natural material;...
  • Page 12 Basic Setup Dimensions Place the set on level ground, not less than 6 ft [2 m] from any structure or obstruction such as a fence, garage, house, overhanging branches, laundry lines, or electrical wires. 26'-10 1/8" 14'-10 1/8" 19'-4 1/4" 7'-4 1/4"...

  • Page 13: Parts Identification

    Parts Identification Wood Components (NOT TO SCALE) E2 - FRONT LOWER LEFT FORT LEG - W4L06277 1 3/8"x3 3/8"x42 7/8" (36x86x1090) E3 - FRONT UPPER RIGHT FORT LEG - W4L06280 1 3/8"x3 3/8"x46" (36x86x1168) E4 - FRONT LOWER RIGHT FORT LEG - W4L06381 1 3/8"x3 3/8"x42 7/8"...
  • Page 14 Parts Identification Wood Components (NOT TO SCALE) H4 - ANGLE BRACE - W4L06561 1"x3 3/8"x14" (24x86x355) J1 - SAFETY BOARD - W4L06295 1"x2 3/8"x31 5/8" (24x60x802) K1 - ROCKWALL BOARD - W4L04792 5/8"x5 1/4"x23 1/4" (16x134x590) K2 - ROCK BOARD - W4L04793 5/8"x5 1/4"x23 1/4"...
  • Page 15 Parts Identification Wood Components (NOT TO SCALE) N6 - FLOOR BOARD - W4L06286 5/8"x2"x16 1/2" (16x50x418) P1 - LADDER RUNG - W4L06283 1 3/8"x1 3/8"x23 1/4" (36x36x590) P2 - TARP SUPPORT - W4L06292 1 3/8"x1 3/8"x20 1/4" (36x36x514) Q1 - SWING BEAM GROUND BOARD - W4L06304 1"x4 3/8"x45 5/8"...
  • Page 16 Parts Identification Hardware (28) - BOLT WH 5/16x1/2 - H100115 (52) - NUT BARREL WH 5/16x7/8 - H100005 (12) - BOLT WH 5/16x1 - H100008 - NUT BARREL WH 5/16x1 1/2 - H100006 - BOLT WH 5/16x1 3/4 - H100011 - NUT BARREL WH 5/16x1 3/4 - H100007 - BOLT WH 5/16x2 - H100012 - LAG SCREW WH 5/16x1 1/2 - H100026...
  • Page 17 Parts Identification Hardware (13) - SCREW PFH 8x1-1/8" - H100088 (11) - NUT LOCK 5/16 - H100110 (76) - SCREW PFH 8x1-1/2" - H100086 (46) - SCREW PFH 8x2 1/2 - H100090 - T-NUT 1/4 - H100072 (12) - SCREW PWH 8x5/8 - H100128 (37) - T-NUT 5/16 - H100074 - BOLT PTH 1/4x3/4 - H100063...
  • Page 18 Parts Identification Accessories (NOT TO SCALE) - GREEN HC ROCK #2 - A6P00037 SQ - "A" REVISION TAG - A100314 - GREEN HC ROCK #1 - A6P00036...
  • Page 19 Parts Identification Accessories (NOT TO SCALE) - METAL L-BRACKET - GREEN - A4M00932 - GROUND STAKE REBAR - A4M00527 - SLIDE BED YELLOW - A6P00106 - TARP .4x580x1736 - A6P00097...
  • Page 20 - SWING BEAM JOINT BRACKET - A4M00628 SB1 - SWING BEAM - W4L06298 SB2 - SWING BEAM - W4L06299 5 1/4"x2"x46" (134x50x1168) 5 1/4"x2"x46" (134x50x1168) STEP 1 4 FT SWING BEAM ASSEMBLY NUT BARREL WH 5/16x1 1/2 NUT BARREL WH 5/16x1 1/2 (2 PLCS) COUNTERBORE HOLES UP.
  • Page 21 Q1 - SWING BEAM GROUND BOARD - W4L06304 1"x4 3/8"x45 5/8" (24x112x1160) STEP 2 BOLT WH 5/16x1/2 WASHER LOCK EXT 8x19 NUT BARREL WH 5/16x7/8 WASHER LOCK EXT 12x19 NUT BARREL WH 5/16x7/8 (2 PLCS) WASHER LOCK EXT 12x19 (2 PLCS) WASHER LOCK EXT 8x19 (2 PLCS) BOLT WH 5/16x1/2...
  • Page 22 E10 - LOWER ANGLE BRACE BOARD - W4L06303 G1 - END SUPPORT - W4L06302 1 3/8"x3 3/8"x46" (36x86x1168) 1"x5 1/4"x42 7/8" (24x134x1090) (1) A-FRAME GROUND BOARD ASSEMBLY - METAL L-BRACKET - GREEN - A4M00932 STEP 3 WASHER LOCK EXT 12x19 (2 PLS) BOLT WH 5/16x1...
  • Page 23 E9 - UPPER ANGLE BRACE BOARD - W4L06301 W2 - SWING BEAM SUPPORT - W4L06300 2"x3 3/8"x46" (50x86x1168) 1 3/8"x3 3/8"x34 1/8" (36x86x866) STEP 4 NUT BARREL WH 5/16x7/8 (2 PLS) WASHER LOCK EXT 12x19 WASHER LOCK EXT 12x19 (2 PLS) (2 PLS) BOLT WH 5/16x2...
  • Page 24 TB - SWING BEAM EXTENSION BRACKET-LEFT - A100325 TC - SWING BEAM EXTENSION BRACKET-RIGHT - A100326 STEP 5 SWING BEAM EXTENSION BOLT WH 5/16x1 3/4 BRACKET - RIGHT (2 PLCS) NUT BARREL WH 5/16x7/8 (2 PLCS) BOLT WH 5/16x1 3/4 SWING BEAM EXTENSION BOLT WH BRACKET - LEFT...
  • Page 25 (1) SWING BEAM BOARD ASSEMBLY STEP 6 NUT LOCK 5/16 WASHER FLAT 8x27 WASHER SAFETY 17x30 NUT LOCK 5/16 (6 PLCS) WASHER FLAT 8x27 (6 PLCS) 9 1/2" SWING HANGER QUICK LINK WASHER SAFETY 17x30 (4 PLCS) 9 1/2" SWING HANGER QUICK LINK (6 PLCS)
  • Page 26 STEP 7 BOLT WH 5/16x1 3/4 NUT BARREL WH 5/16x7/8 INSERT NUT BARREL WH 5/16x7/8 (3 PLCS) BOLT WH 5/16x1 3/4 (3 PLCS)
  • Page 27 M77 - SLIDE BRACE - W4L04711 - SLIDE BED YELLOW - A6P00106 5/8"x3 3/8"x14 1/4" (16x86x362) STEP 1 SPEEDY SLIDE ASSEMBLY BOLT WH 5/16x1/2 T-NUT 5/16 - SLIDE BED YELLOW (SEE SLIDE ASSEMBLY INSTALLATION STEP FOR DECK MOUNTING HOLE DRILLING LOCATIONS). BOLT WH 5/16x1/2 (2 PLCS) BOTTOM...
  • Page 28 - SLIDE RAIL BOTTOM LEFT - A6P00103 - SLIDE RAIL TOP LEFT - A6P00102 - SLIDE RAIL TOP RIGHT - A6P00104 - SLIDE RAIL BOTTOM RIGHT - A6P00105 SPEEDY SLIDE ASSEMBLY STEP 2 ● REPEAT ON OTHER SIDE, MAKING A LEFT AND RIGHT ASSEMBLY. BOLT WH 5/16x1/2 NUT BARREL...
  • Page 29 M78 - CENTER SLIDE BRACE - W4L04712 5/8"x3 3/8"x14 1/4" (16x86x362) SPEEDY SLIDE ASSEMBLY STEP 3 ● PLACE (1) SLIDE RAIL ASSEMBLY ON A FLAT SURFACE AND BEGIN INSERTING SLIDE BED AT THE BOTTOM OF THE SLIDE RAIL (FIG. 1). HAVE A HELPER BEND THE SLIDE BED TOWARDS THE TOP OF THE SLIDE AND INSERT THE BED INTO THE SLIDE CAVITY.
  • Page 30 SPEEDY SLIDE ASSEMBLY STEP 4 ● ONCE THE SLIDE BED, SUPPORT TUBES, AND SUPPORT BOARD ARE COMPLETELY IN THE CAVITY AND SUPPORT POCKET, SECURE USING 2-1/2" SCREWS AT EACH OF THE PILOT HOLE LOCATIONS AS SHOWN. ● REPEAT PROCESS FOR OPPOSITE SLIDE RAIL. SCREW PFH (24) 8x2 1/2...
  • Page 31 BOTTOM (1) E1 - FRONT UPPER LEFT FORT LEG - W2A01900 E2 - FRONT LOWER LEFT FORT LEG - W4L06277 1 3/8"x3 3/8"x46" (36x86x1168) 1 3/8"x3 3/8"x42 7/8" (36x86x1090) ZK - METAL DECK BRACE 380 C/C - A100433 STEP 1 BOLT WH 5/16x3 (2 PLCS) WASHER LOCK EXT 8x19...
  • Page 32 BOTTOM E4 - FRONT LOWER RIGHT FORT LEG - W4L06381 E3 - FRONT UPPER RIGHT FORT LEG - W4L06280 1 3/8"x3 3/8"x42 7/8" (36x86x1090) 1 3/8"x3 3/8"x46" (36x86x1168) ZK - METAL DECK BRACE 380 C/C - A100433 STEP 2 BOLT WH 5/16x3 WASHER LOCK EXT 12x19 (2 PLCS) (2 PLCS)
  • Page 33 BOTTOM E6 - REAR LOWER LEFT FORT LEG - W4L06382 E5 - REAR UPPER LEFT FORT LEG - W4L06278 1 3/8"x3 3/8"x42 7/8" (36x86x1090) 1 3/8"x3 3/8"x46" (36x86x1168) ZK - METAL DECK BRACE 380 C/C - A100433 STEP 3 WASHER LOCK EXT 12x19 (2 PLCS) NUT BARREL WH 5/16x7/8...
  • Page 34 BOTTOM E8 - REAR LOWER RIGHT FORT LEG - W4L06380 E7 - REAR UPPER RIGHT FORT LEG - W4L06379 1 3/8"x3 3/8"x42 7/8" (36x86x1090) 1 3/8"x3 3/8"x46" (36x86x1168) ZK - METAL DECK BRACE 380 C/C - A100433 STEP 4 NUT BARREL WH 5/16x7/8 (2 PLCS) NUT BARREL WH 5/16x7/8...
  • Page 35 H1 - UNIVERSAL GROUND BOARD - W4L06276 1"x3 3/8"x42" (24x86x1066) STEP 5 BOLT WH 5/16x1/2 BOLT WH 5/16x1/2 (2 PLCS) WASHER LOCK EXT 8x19 WASHER LOCK EXT 8x19 (2 PLCS) WASHER LOCK EXT 12x19 WASHER LOCK EXT 12x19 NUT BARREL WH 5/16x7/8 (2 PLCS) NUT BARREL WH 5/16x7/8...
  • Page 36 H2 - FLOOR RAIL - W4L12103 1"x3 3/8"x46" (24x86x1168) (1) LEFT SIDE GROUND BOARD ASSEMBLY STEP 6 T-NUT 5/16 BOLT WH 5/16x4-1/4 (4 PLCS) WASHER T-NUT 5/16 (10) LOCK EXT 8x19 INSERT T-NUTS INTO 'H2' BOLT WH NUT BARREL BOARD BEFORE ASSEMBLY. 5/16x1/2 WH 5/16x7/8 BOLT WH 5/16x1/2...
  • Page 37 H1 - UNIVERSAL GROUND BOARD - W4L06276 1"x3 3/8"x42" (24x86x1066) STEP 7 BOLT WH 5/16x1 RIGHT SIDE GROUND BOARD ASSEMBLY WASHER LOCK EXT 8x19 T-NUT 5/16...
  • Page 38 H3 - FLOOR RAIL - W4L12104 1"x3 3/8"x46" (24x86x1168) (1) RIGHT SIDE GROUND BOARD ASSEMBLY STEP 8 T-NUT 5/16 (6 PLCS) BOLT WH 5/16x4-1/4 WASHER T-NUT 5/16 (10) LOCK EXT 8x19 INSERT T-NUTS INTO 'H3' BOARD BEFORE ASSEMBLY. BOLT WH NUT BARREL 5/16x1/2 WH 5/16x7/8...
  • Page 39 M3 - GROUND BOARD - W4L04794 5/8"x3 3/8"x23 1/4" (16x86x590) STEP 9 SCREW PFH 8x1-1/2" SCREW PFH 8x1-1/2" (8 PLCS) 2 1/8 in [55 mm]...
  • Page 40 W1 - SWINGBEAM SUPPORT - W4L06284 2"x3 3/8"x41 3/8" (50x86x1050) STEP 10 WASHER LOCK EXT 8x19 BOLT WH 5/16x4-1/4 BOLT WH 5/16x4-1/4 (2 PLCS) WASHER LOCK EXT 8x19 (2 PLCS)
  • Page 41 N6 - FLOOR BOARD - W4L06286 5/8"x2"x16 1/2" (16x50x418) M2 - FLOOR BOARD - W4L06287 (2) FP1 - FLOOR PANEL - W2A01901 5/8"x3 3/8"x16 3/8" (16x86x416) 1 1/4"x19 7/8"x16 7/8" (32x504x430) STEP 11 SCREW PFH 8x1-1/2" (30 PLCS) SCREW PFH (30) 8x1-1/2"...
  • Page 42 P1 - LADDER RUNG - W4L06283 1 3/8"x1 3/8"x23 1/4" (36x36x590) STEP 12 SCREW PFH 8x2 1/2 (12 PLCS) SCREW PFH (12) 8x2 1/2...
  • Page 43 K1 - ROCKWALL BOARD - W4L04792 5/8"x5 1/4"x23 1/4" (16x134x590) - GREEN HC ROCK #1 - A6P00036 - GREEN HC ROCK #2 - A6P00037 K2 - ROCK BOARD - W4L04793 5/8"x5 1/4"x23 1/4" (16x134x590) STEP 13 BOLT PTH 1/4x3/4 (8 PLCS) WASHER LOCK INT 8x15 BOLT PTH (8 PLCS)
  • Page 44 H4 - ANGLE BRACE - W4L06561 L1 - TOP FORT RAIL - W4L06290 1"x3 3/8"x14" (24x86x355) 5/8"x4 3/8"x44 7/8" (16x112x1140) STEP 14 LAG SCREW BOLT WH WH 1/4x2 5/16x4 LAG SCREW WH 5/16x1 1/2 WASHER (2 PLCS) LOCK EXT 6x15 WASHER BOLT WH WASHER LOCK EXT 8x19...
  • Page 45 F1 - TARP SUPPORT - W4L06293 N3 - TARP SUPPORT - W4L06294 1 3/8"x2"x15 7/8" (36x50x402) 5/8"x2 3/8"x23 1/4" (16x60x590) P2 - TARP SUPPORT - W4L06292 M4 - TARP BOARD - W4L06291 1 3/8"x1 3/8"x20 1/4" (36x36x514) 5/8"x3 3/8"x24 1/2" (16x86x622) STEP 15 T-NUT 5/16 (2 PLCS)
  • Page 46 - TARP .4x580x1736 - A6P00097 STEP 16 SCREW PWH 8x5/8 (3 PLCS) SCREW PWH 8x5/8 1 3/4" SCREW PWH 8x5/8 (3 PLCS FRONT) (3 PLCS BACK)
  • Page 47 N1 - WALL RAIL - W4L06288 N2 - WALL RAIL - W4L06289 5/8"x2 3/8"x39 7/8" (16x60x1012) 5/8"x2 3/8"x29 5/8" (16x60x754) STEP 17 WASHER LAG SCREW LOCK EXT WH 5/16x1 1/2 8x19 LAG SCREW WH 5/16x1 1/2 (6 PLCS) WASHER LOCK EXT 8x19 (6 PLCS)
  • Page 48 N5 - WALL BOARD - W4L06297 N4 - WALL BOARD - W4L06296 5/8"x2 3/8"x14 5/8" (16x60x372) 5/8"x2 3/8"x14 5/8" (16x60x372) STEP 18 SCREW PFH (12) 8x1-1/8" 1 5/8 in [42 mm] (4 SPCS) SCREW PFH 8x1-1/8" (12 PLCS)
  • Page 49 J1 - SAFETY BOARD - W4L06295 M5 - BOARD - W4L11800 1"x2 3/8"x31 5/8" (24x60x802) 5/8"x3 3/8"x24 1/8" (16x86x612) STEP 19 INSTALL T-NUT BOLT WH FIRST 5/16x1 WASHER LOCK EXT 8x19 T-NUT 5/16 SCREW PFH 8x1-1/2" SCREW PFH 8x1-1/2" (2 PLCS) BOLT WH 5/16x1 T-NUT 5/16 WASHER LOCK EXT 8x19...
  • Page 50 (1) SAFETY SWING RAIL ASSEMBLY STEP 20 SCREW PFH 8x2 1/2 SCREW PFH 8x1-1/2" SCREW PFH 8x2 1/2 (4 PLCS) SCREW PFH 8x1-1/2" (2 PLCS) SAFETY SWING RAIL ASSEMBLY...
  • Page 51 SQ - "A" REVISION TAG - A100314 STEP 21 SCREW PWH 8x5/8 "A" REVISION TAG SCREW PWH 8x5/8 (2 PLCS)
  • Page 52 (1) SWING BEAM ASSEMBLY - SWING BEAM SINGLE CLAMP - A4M00629 STEP 22 NUT LOCK 5/16 (4 PLCS) WASHER BOLT HEX 5/16x2-3/4 FLAT 8x27 (4 PLCS) WASHER FLAT 8x27 (8 PLCS) NUT LOCK 5/16 BOLT HEX 5/16x2-3/4 SWINGBEAM SUPPORT (2 PLCS) SWING BEAM ASSEMBLY...
  • Page 53 - MOLDED SWING SEAT - YELLOW w/GREEN ROPE - A6P00101 STEP 23 9 1/2" SWING HANGER QUICK LINK MOLDED SWING SEAT YELLOW w/GREEN ROPE...
  • Page 54 - METAL TRAPEZE - A4M00541 STEP 24 9 1/2" SWING HANGER QUICK LINK (2 PLCS) METAL TRAPEZE...

  • Page 55: Drilling Pattern

    (1) SPEEDY SLIDE DG-Y (4 PCS) - NARROW STEP 25 BOLT WH 5/16x1/2 T-NUT 5/16 BOLT WH 5/16x1/2 (2 PLCS) 7 1/8 in [180 mm] 2 1/2 in [63 mm] 1 in [25 mm] T-NUT 5/16 (2 PLCS) 3 5/8 in [92 mm] CENTER SLIDE AND ALIGN TO DIMENSION.

  • Page 56: Final Step

    - GROUND STAKE REBAR - A4M00527 Anchoring Instructions STEP 26 TAP IN GROUND STAKES AT AN APPROXIMATE 45° ANGLE AT THE LOCATIONS SHOWN. BOLT WH 5/16x1/2 WASHER LOCK EXT 12x19 (2 PLCS) GROUND STAKE WASHER NUT BARREL WH 5/16x7/8 LOCK EXT 12x19 GROUND STAKE (2 PLCS)

  • Page 57: Limited Warranty

    Limited Warranty. In addition, Backyard Discovery will replace any parts within the first 30 days from date of purchase found to be missing from or damaged in the original packaging.
  • Page 58 NOTES:...
  • Page 59 NOTES:...
  • Page 60 NOTES:...

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