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Related Manuals for Magnetrol STI KOTRON 805
Summary of Contents for Magnetrol STI KOTRON 805
- Page 1 ® OTRON 805 S ODEL MART EVEL RANSMITTER Installation and Operating Manual Capacitance Level Measurement 7xxx 6xxx 5xxx 4xxx 3xxx 2xxx 1xxx...
- Page 2 In this manual, a caution box indicates a poten- Magnetrol/STI will repair or replace the control at no cost tially hazardous situation which, if not avoided, may to the purchaser (or owner) other than transportation.
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Page 3: Table Of Contents
Kotron Model 805 Smart RF Level Transmitter Table of Contents 1.0 QuickStart Installation 2.7 Configuration Using HART®......14 1.1 Getting Started ............1 2.7.1 Connections..........14 1.1.1 Equipment and Tools........1 2.7.2 HART Display Menu ........14 1.1.2 Configuration Information ......1 2.7.3 HART Device Description (DD)....14 1.2 QuickStart Mounting ..........2 2.7.4 HART Menu ..........15 1.2.1 Probe ............2... -
Page 4: Quickstart Installation
QuickStart Installation The QuickStart Installation procedures provide the key steps for mounting, wiring, and configuring the Kotron Model 805 Level Transmitter. These procedures are intend- ed for experienced installers of electronic level measure- ment instruments. See Complete Installation, Section 2.0, for detailed installation instructions. -
Page 5: Quickstart Mounting
QuickStart Mounting NOTE: Confirm the configuration style and process connection size and type of the Kotron Model 805 transmitter. Ensure it match- es the requirements of the installation before continuing with the QuickStart installation. Confirm the model and serial numbers. 1.2.1 Probe Carefully place the probe into the vessel. -
Page 6: Quickstart Wiring
QuickStart Wiring WARNING! Explosion hazard. Do not connect or disconnect equip- ment unless power has been switched off or the area is known to be safe. NOTE: Make sure the electrical wiring to the Kotron Model 805 trans- mitter is complete and in compliance with all regulations and codes. - Page 7 6. Press the Enter Arrow ( ) key to accept a value and move to the next step of the configuration program. 7. The default password is 0. (No password is required.) The following parameter entries are the minimum required for initial setup and calibration. The default password is 0.
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Page 8: Complete Installation
• Record the model and serial numbers for future reference when ordering parts. Electrostatic Discharge (ESD) Handling Procedure Magnetrol’s electronic instruments are manufactured to the highest quality standards. These instruments use electronic components that may be damaged by static electricity pre- sent in most work environments. -
Page 9: Before You Begin
2.3 Before You Begin 2.3.1 Site Preparation Each Kotron Model 805 transmitter is built to match the specific physical specifications of the required installation. Make sure the probe connection is correct for the threaded or flanged mounting on the vessel or tank where the trans- mitter will be placed. -
Page 10: Mounting
Mounting The Model 805 transmitter can be mounted to a tank using a variety of process connections. Generally, either a threaded or flanged connection is used. For information about the sizes and types of connections available, see Brochure 50-125, Kotron RF Sensing Probes. Make sure all mounting connections are properly in place on the tank before installing the probe. -
Page 11: Installing A Rigid Probe
The end of a flexible probe MUST be kept taut by attaching the anchor end at the bottom of the vessel or by using a Magnetrol supplied probe weight. Caution: Do not discard the Mylar housing insulator. -
Page 12: Installing The Transmitter
To install a probe: Attach the weight or anchor assembly to the end of Probe Connection the probe. Insert the probe through the vessel’s Screw mounting connection, and feed the cable into the Mylar Housing Insulator (slips vessel. Do not allow the probe to scrape against the Clamp over clamp) Teflon... -
Page 13: Wiring
Wiring Caution: The Kotron Model 805 transmitter operates at voltages of 11–36 VDC (GP) and 11–28.6 VDC (IS). Higher voltages will damage the transmitter. Black (-) Red (+) All wiring between the power supply and the Model 805 transmitter should be made using 18–22 AWG shielded twisted pair instrument cable. -
Page 14: Configuring & Calibrating The Transmitter
To install Intrinsically Safe wiring: 1. Make sure the IS barrier is properly installed in the safe area (refer to local plant or facility procedures). Complete the wiring from the barrier to the Model 805 transmitter. See Agency Specifications – Intrinsically Safe Installations, Section 3.4.1. -
Page 15: Lcd Transmitter Display And Keypad
Arrows Function in Function in Display Mode Configuration Mode Up and Down Moves forward and backward Increases or decreases the in the configuration program value displayed or moves to from one display to another. another choice. NOTE: Hold arrow key for rapid scrolling. - Page 16 Display Action Comment *Level* Transmitter Display Transmitter default display. Level, % Output, and Loop *%Output* *Loop* values cycle every 5 seconds (two seconds each value). Level Transmitter Display Level measurement in cm or in. xx.x lu %Output Transmitter Display Level as percentage of loop current (20 mA) span. xx.x% Loop Transmitter Display...
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Page 17: Configuration Using Hart
Configuring and Calibrating the Transmitter Using HART A HART (Highway Addressable Remote Transducer) remote unit, such as a HART 275 handheld communica- tor, can be used to provide a communication link to the Model 805 transmitter. When connected to the control loop, the same system measurement readings shown on the transmitter are shown on the communicator. -
Page 18: Hart Menu
3 Advanced Setup/ 2 Adjust 20mA Trim Configuration 3 4mA Trim Value 4 20mA Trim Value 5 Enter Password 6 Set Magnetrol S/N 7 Set Dev ID Number 1 3.6 mA 2 4 mA 3 20 mA 4 Diagnostics 1 Loop Test... -
Page 19: Reference Information
Reference Information This section presents an overview of the operation of the Kotron Model 805 transmitter, information on trou- Power Supply 24 Vdc bleshooting common problems, listings of agency – approvals, lists of replacement and recommended spare Test parts, and detailed physical, functional, and performance Current Meter Current Meter –... -
Page 20: Troubleshooting
Capacitance is measured in Farads. The value we utilize in industrial measurement is an extremely small unit called a pico Farad (pF). A pico Farad is one trillionth of a Farad Bare metal Capacitance value increases as the dielectric increases, probe the plate size increases, or the distance between the plates decreases. -
Page 21: Troubleshooting System Problems (Lcd)
(e.g., Mfgs. ID, Device #, account for Mfgs. ID #’s greater master software for upgrade. This is a Serial #, etc.) but will not read any than 63. Magnetrol’s ID is 86. shortcoming of early HART master process variables. software. -
Page 22: Troubleshooting Flowchart (Lcd)
3.3.3 Troubleshooting Flowchart (LCD version) Start HART Unit Equipped Communications with Display? Active HART Display has Check Voltage at Terminal Board Text? Some problems could be temporarily solved by power cycling the unit. Please call Check Power No Voltage? Supply and Wiring factory if this problem persists. - Page 23 Failure to Operate Display with Correct Loop Reseat Boards Retest Working? Inputs Check Loop Loop Current Remove Electronic Loop Current Current at Terminal Above 23 mA? Module Above 1 mA? Board Replace Electronic Replace Terminal Module Board Good Display Display Working? Retest Unit Key Board...
- Page 24 Unit with Display Communicates Call Factory "Software Error?" Replace Electronic Corrupt Display Module Text? "Above Range?" "Uncal?" "Corrupt "Shorted Probe?" Parameters?" Error "Open Probe?" "OSC Fail?" Displayed? Check Analog Check Calibration Parameters Parameters Check Probe and Connectors Same Error Check Offset and Analog Loop Retest Trim 4–20mA...
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Page 25: Agency Approvals
Agency Approvals AGENCY MODEL APPROVED APPROVAL CATEGORY APPROVAL CLASSES 805-5XXX-11X Intrinsically Safe Class I, Div. 1; Groups A, B, C, & D Class II, Div. 1; Groups E, F, & G Class III T4 Ta = +71° C Entity NEMA 4X IP66 805-5XXX-11X Non-Incendive Class I, Div. -
Page 26: Agency Specifications - Intrinsically Safe Installation
3.4.1 Agency Specifications – Intrinsically Safe Installation 50-660 Kotron Model 805 Smart RF Level Transmitter... -
Page 27: Parts
Parts 3.5.1 Replacement Parts Item Description Part Number Electronic module includes: Display (English) and HART Z31-2809-001 Display only Z31-2809-003 Terminal board includes: Z30-9106-003 O-ring (neoprene) 012-2201-237 Housing cover without glass 004-9193-003 Housing cover with glass 036-4410-001 50-660 Kotron Model 805 Smart RF Level Transmitter... -
Page 28: Specifications
Specifications 3.6.1 Functional System Design Measurement Principle RF Capacitance Input Measured Variable Level, determined by change in capacitance values Zero and Range 0" to 1800" (0 cm to 4572 cm) Span 5 pF min., 10,000 pF max. Output Type Analog 4 to 20 mA with optional HART digital signal Range Analog... -
Page 29: Performance
Specifications 3.6.1 Functional (continued) Process Conditions Maximum process temperature Œ +1000° F @ 500 psig (+538° C @ 35 bar) Maximum process pressure Œ 5000 psig from -500° to +100° F (345 bar from -296° to +38° C) Minimum process pressure Œ -85°... -
Page 30: Physical
Specifications 3.6.3 Physical 45° View 8.43 (214) 4.94 (126) 3.28 4.12 3.28 4.12 (83) (105) (105) (83) 4.38 (111) 7.88 7.88 (200) (200) 3.85 3.85 (98) (98) 45° 45° 2.50 2.50 Elect. Elect. (64) (64) Conn. Conn. Qty. 2 Qty. 2 2.30 Optional 2.30 (59) -
Page 31: Model Numbers
SIGNAL OUTPUT: 4–20 mA only, without HART (must be ordered with Accessory Code A 4–20 mA with HART (HART communicator Magnetrol P/N 089-5213-XXX sold separately) MENU LANGUAGE: English (Use with Accessory Code A) Spanish (Use with Accessory Code A) French (Use with Accessory Code A) -
Page 32: Glossary
Glossary Accuracy The maximum positive and negative % devia- Ground An electrical connection to the Earth’s potential tion over the total span. that is used as a reference for the system and electrical safety. ANSI American National Standards Institute. Grounded A state where no electrical potential exists CE Conformité... - Page 33 Glossary (continued) Media The liquid material being measured by the level Range A value related to probe length (factory setting). transmitter. Relative Dielectric (ε r ) A unitless number that indicates Multidrop The ability to install, wire, or communicate the permitivity of a material. with multiple devices over one cable.
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Page 34: Index
Index Intrinsically Safe installation: 10–11 QuickStart Installation: 1–4 Agency Approvals: 22 Configuration: 1,3 ATEX: 22 Keypad: 3,11 Mounting, probe: 2 Mounting, transmitter: 2 Complete Installation: 5 LCD (liquid-crystal display): 3, 13 Wiring: 3 Configuration: Information: 1 Menu: 13 Reference Information: 16 Menu: 15 Damping: 13 Password: 12... -
Page 35: Configuration And Calibration Data Sheet
Kotron Model 805 Smart RF Transmitter Configuration and Calibration Data Sheet Copy blank page and store calibration data for future reference. Item Value Value Value Vessel Name Vessel # Media Tag # Probe P/N Electronics P/N Electronics S/N Units Lo Cal Lo Cap Hi Cal Hi Cap... - Page 36 No claims for misapplication, labor, direct or consequen- tial damage will be allowed. 5300 Belmont Road • Downers Grove, Illinois 60515-4499 • 630-969-4000 • Fax 630-969-9489 • www.magnetrol.com 145 Jardin Drive, Units 1 & 2 • Concord, Ontario Canada L4K 1X7 • 905-738-9600 • Fax 905-738-1306 Heikensstraat 6 •...
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