Magnetrol Eclipse 705 Installation And Operating Manual

Magnetrol Eclipse 705 Installation And Operating Manual

Guided wave radar level transmitter
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Enhanced Model 705
oftware v3.x
Installation and Operating Manual
uided Wave Radar
Level Transmitter
2014/68/EU

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Summary of Contents for Magnetrol Eclipse 705

  • Page 1 Enhanced Model 705 oftware v3.x Installation and Operating Manual uided Wave Radar Level Transmitter 2014/68/EU...
  • Page 2 NOTES All rights reserved. Notes contain information that augments or clarifies an MAGNETROL reserves the right to make changes to the operating step. Notes do not normally contain actions. product described in this manual at any time without They follow the procedural steps to which they refer.
  • Page 3: Table Of Contents

    Eclipse Guided Wave Radar Transmitter ® Table of Contents 1.0 QuickStart Installation 2.6.6 Offset Description........33 1.1 Getting Started............4 2.6.7 Strapping Table Description......34 1.1.1 Equipment and Tools........4 2.7 Configuration Using HART ........35 ® 1.1.2 Configuration Information......5 2.7.1 Connections..........35 1.2 QuickStart Mounting..........5 2.7.2 Display Menu..........35 1.2.1 Probe..............5...
  • Page 4: Quickstart Installation

    QuickStart Installation The QuickStart Installation procedures provide the key steps for mounting, wiring, and configuring the Eclipse ® level transmitter. These procedures are intended for experi- enced installers of electronic level measurement instruments. See Complete Installation, Section 2.0, for detailed installa- tion instructions.
  • Page 5: Configuration Information

    1.1.2 Configuration Information Some key information is needed to configure the ECLIPSE transmitter. Complete the following operating parameters table before beginning configuration. Display Question Answer Probe Model What probe model is listed on the model information? (first four digits of probe model number) _____________ Probe Mount Is the probe mounted NPT, BSP,...
  • Page 6: Transmitter

    1.2.2 Transmitter ③ Tighten the hex nut of the probe process connection or flange bolts. NOTE: Leave the plastic protective cap in place until ready to install the transmitter. Do not use sealing compound or TFE tape on probe connection to transmitter as this connection is sealed by a Viton ®...
  • Page 7: Quickstart Configuration

    QuickStart Configuration The ECLIPSE transmitter comes configured with default values from the factory but can be reconfigured in the shop (disregard any fault messages due to unattached probe). The minimum configuration instructions required in the field follow. Use the information from the operating parameters table in Section 1.1.2 before beginning configuration.
  • Page 8: Complete Installation

    Model Number Serial Number Electrostatic Discharge (ESD) Handling Procedure Magnetrol electronic instruments are manufactured to the ® highest quality standards. These instruments use electronic components that may be damaged by static electricity pre- sent in most work environments.
  • Page 9: Before You Begin

    Before You Begin 2.3.1 Site Preparation Each ECLIPSE transmitter is built to match the specific physical specifications of the required installation. Make sure the probe connection is correct for the threaded or flanged mounting on the vessel or tank where the transmit- ter will be placed.
  • Page 10: Installing A Coaxial Probe

    W RNING! The Model 7xD, 7xR or 7xT overfill probes should be used for Safety Shutdown/Overfill applications. All other Guided Wave Radar probes should be installed so the maximum overfill level is a minimum of 6" (150 mm) below the process connection. This may include utilizing a nozzle or spool piece to raise the probe.
  • Page 11: Installing A Twin Rod Probe

    2.4.2 Installing a Twin Rod Probe (Models 7xB, 7x5, and 7x7) Before installing, make sure the: • Model and serial numbers on the nameplates of the ECLIPSE probe and transmitter are identical. • Probe has adequate headroom for installation and has unob- structed entry to the bottom of the vessel.
  • Page 12: To Install A Model 7X7 Standard Flexible Twin Rod Probe

    2.4.2.2 To install a Model 7x7 standard flexible twin rod probe: ➀ Make sure the process connection is at least 2" NPT or a flanged mounting. ➁ Make sure that there is at least 1" (25 mm) spacing between the active probe rod and any part of the tank (walls, still- ➃➄...
  • Page 13: Installing A Rigid Probe

    2. Ratio of Diameter: Length (A:B) is 1:1 or greater; any ratio <1:1 (e.g., a 2"× 6" nozzle = 1:3) may require a Blocking Distance and/or DIELECTRIC adjustment (see Section 2.6.5.2 Measurement Type: Level and Volume). 3. No pipe reducers (restrictions) are used. •...
  • Page 14: Installation Guidelines-Models 7X2/7X5 Bulk Solids Probes

    ➂ Align the probe process connection with the threaded or ➃ flanged mounting on the vessel. ➀ ➃ For threaded connections, tighten the hex nut of the probe ➁ ➂ process connection. For flanged connections, tighten flange bolts. ➄ Probe can be shortened in field: a.
  • Page 15: To Install A Bulk Solids Single Rod Probe

    ➁ Make sure that there is at least 1" (25 mm) spacing between the active probe rod and any part of the tank (walls, stillwell, pipes, support beams, mixer blades, etc.). Minimum stillwell diameter for Twin Rod probe is 3". ➂...
  • Page 16: Installing The Transmitter

    2.4.5 Installing the Transmitter The transmitter can be ordered for installation as an Integral or Remote configuration. 2.4.5.1 Integral Mount ➀ Remove the protective plastic cap from the top of the probe. Store the cap in a safe place in case the transmitter has to be removed later.
  • Page 17: Wiring

    Wiring Caution: All HART versions of the ECLIPSE Model 705 transmitter operate at voltages of 11–36 VDC. Higher voltage will damage the transmitter. Wiring between the power supply and the ECLIPSE transmitter should be made using 18–22 AWG shielded twisted pair instrument cable. Within the transmitter enclosure, connections are made to the terminal strip and the ground connections.
  • Page 18: Intrinsically Safe

    2.5.2 Intrinsically Safe An intrinsically safe (IS) installation potentially has flam- mable media present. An approved IS barrier must be installed in the non-hazardous (safe) area. See Agency Drawing – Intrinsically Safe Installation, Section 3.4.2. To install Intrinsically Safe wiring: 1.
  • Page 19: Configuring The Transmitter

    Configuring the Transmitter The ECLIPSE transmitter comes configured from the factory but can be reconfigured easily in the shop (disregard error message due to unattached probe). Bench configuration provides a convenient and efficient way to set up the transmitter before going to the tank site to complete the installation.
  • Page 20: Transmitter Display And Keypad

    2.6.3 Transmitter Display and Keypad The ECLIPSE transmitter has an optional liquid crystal display (LCD) capable of showing two lines of 8 characters each. Transmitter measurements and configuration menu screens are shown on the LCD. The transmitter default display is the measurement screen. It cycles every 5 seconds to display STATUS, LEVEL, %OUTPUT, and LOOP information (LEVEL, %OUTPUT, and STATUS for Fieldbus version).
  • Page 21: Model 705 Menu: Step-By-Step Procedure

    2.6.5 Model 705 Menu: Step-By-Step Procedure The following tables provide a complete explanation of the software menus displayed by the ECLIPSE transmitter. Use these tables as a step-by-step guide to configure the transmitter based on a desired measurement type of: •...
  • Page 22 2.6.5.1 Measurement Type: Level Only (Loop Control = Level) Display Action Comment Senstvty Enter value upward or Allows fine gain adjustment for single rod probes (this parameter downward to sense liquid is password protected for coaxial and twin rod probes). surface LoopCtrl (select)
  • Page 23 2.6.5.1 Measurement Type: Level Only (Loop Control = Level) Display Action Comment DispFact (select) Select Yes to display factory parameter menus History (current status) Press Enter to view history Diagnostic Display of exceptions Run Time History Reset Press Enter and select yes Similar to SZ Alarm Reset to clear history HF cable...
  • Page 24: Measurement Type: Level And Volume

    2.6.5.2 Measurement Type: Level and Volume (Loop Control = Volume) Display Action Comment *Status* *Volume* Transmitter Display LoopCtrl = Volume *% Out * Transmitter default display showing: Status, Volume, % Output * Loop * and Loop values cycles every 5 seconds Volume xxx vu Transmitter displays Volume in selected units...
  • Page 25 2.6.5.2 Measurement Type: Level and Volume (Loop Control = Volume) Display Action Comment Select loop current behavior Safety Zone is a user-defined area just below the Blocking Distance. Enable Fault if necessary to ensure safe, reliable high- when level is sensed in safety SZ Fault (select) level readings in critical applications.
  • Page 26 2.6.5.2 Measurement Type: Level and Volume (Loop Control = Volume) Display Action Comment Fid Gain Superuser Password Window Factory Parameter Conv Fct xxxx Factory Parameter Calibration parameter Scl Ofst Factory Parameter Calibration parameter Neg Ampl Superuser Password Diagnostic factory setting Pos Ampl Superuser Password Diagnostic factory setting...
  • Page 27: Measurement Type: Interface Level

    2.6.5.3 Measurement Type: Interface Level (Loop Control = Interface Level) Display Action Comment *Status* *IfcLvl* Transmitter Display LoopCtrl = IfcLevel *% Out * Transmitter default display showing Status, IfcLevel, % Output, * Loop * and Loop values cycles every 5 seconds IfcLvl xxxx vu Transmitter Display...
  • Page 28 2.6.5.3 Measurement Type: Interface Level (Loop Control = Interface Level) Display Action Comment Select loop current behavior Safety Zone is a user-defined area just below the Blocking Distance. Enable Fault if necessary to ensure safe, reliable high- when level is sensed in safety SZ Fault level readings in critical applications.
  • Page 29 2.6.5.3 Measurement Type: Interface Level (Loop Control = Interface Level) Display Action Comment FidTicks xxxx Diagnostic Display Time of flight from start of ramp to fiducial Fid Sprd Diagnostic Display Spread in fiducial ticks readings Fid Type (select) Superuser Parameter Select from positive or negative (Selection only allowed for some probes) Fid Gain...
  • Page 30: Measurement Type: Interface And Volume

    2.6.5.4 Measurement Type: Interface and Volume Display Action Comment *Status* *IfcLvl* Transmitter Display LoopCtrl = IfcLevel and Volume *% Out * Transmitter default display showing Status, Interface Level, * Loop * Volume, % Output, and Loop values cycles every 5 seconds IfcLevel xxx.x lu Transmitter Display...
  • Page 31 2.6.5.4 Measurement Type: Interface and Volume Display Action Comment BlockDis Enter distance below Allows user to ignore level measurements near the top of the xx.x lu reference point where level is probe not sensed Select lop current behavior Safety Zone is a user-defined area just below the Blocking Distance.
  • Page 32 2.6.5.4 Measurement Type: Interface and Volume Display Action Comment Hist Rst Press Enter and select yes Similar to SZ Alarm Reset to clear history FidTicks xxxx Diagnostic Display Time of flight from start of ramp to fiducial Fid Sprd Fid Type (select) Superuser Parameter Select from positive or negative...
  • Page 33: Offset Description

    2.6.6 Offset Description The parameter referred to as Lvl Ofst in the ECLIPSE menu LvlUnits is the desired level reading when liquid surface is at the end of the probe. The ECLIPSE transmitter is shipped from the PrbModel 7xA-x factory with Lvl Ofst set to 0. With this configuration, all PrbMount measurements are referenced from the bottom of the probe.
  • Page 34: Strapping Table Description

    2.6.7 Strapping Table Description The Model 705 is available with a 20-point custom strap- ping table. Up to 20 pairs of Level—Volume points can be entered to linearize the 4-20 mA output for odd-shaped vessels. There are two ways to enter data into the strapping table. Procedure 1 (this method is the most common): 1.
  • Page 35: Configuration Using Hart

    Configuration Using HART A HART (Highway Addressable Remote Transducer) remote unit, such as a HART communicator, can be used to provide a communication link to the ECLIPSE transmitter. When connected to the control loop, the same system measurement readings shown on the transmitter are shown on the communicator.
  • Page 36: Hart Menu - Model 705 3.X

    2 Probe Mount 2 Descriptor 2 Manufacturer 2 Enter Password 2 Present Status 3 Measurement Type 3 Date 3 Magnetrol S/N 3 Fiducial Type 3 Status History 4 Level Units 4 Message 4 Firmware Version 4 Fiducial Gain 4 Level Ticks...
  • Page 37: Hart Revision Table

    2.7.4 HART  Revision Table Model 705 HART  Version HCF Release Date Compatible with 705 Software Dev V1 DD V1 July 1998 Version 1.2B and earlier Dev V1 DD V2 November 1998 Version 1.2C through 1.3D Dev V3 DD V1 April 1999 Version 1.4A through 1.4C Dev V4 DD V1 October 1999...
  • Page 38: Benefits

    All F fieldbus devices must be tested for OUNDATION interoperability by the Fieldbus Foundation. MAGNETROL Model 705FF device registration information can be found at www.fieldbus.org. 2. Operation: With control now taking place within the devices in the field, better loop performance and control are the result.
  • Page 39: Device Configuration

    Fieldbus host system can operate with a device if it has the proper DDs for that device. The most recent DD and Common File Format (CFF) files can be found on the MAGNETROL web site at magnetrol.com or fieldbus.org. 2.8.4 Intrinsically Safe H1 supports Intrinsic Safety (IS) applications with bus powered devices.
  • Page 40: Reference Information

    FISCO certifying agencies have limited the maximum segment length to 1000 meters because the FISCO model does not rely on standardized ignition curves. The ECLIPSE Model 705 is available with an entity IS, FISCO IS, and explosion proof approvals. Reference Information This section presents an overview of the operation of the ECLIPSE Guided Wave Radar Level Transmitter, information on troubleshooting common problems, listings of agency...
  • Page 41: Interface Detection

    3.2.2 Interface Detection The ECLIPSE Model 705, when used with the Model 7xT coaxial probe, is a transmitter capable of measuring both an upper level and an interface level. It is required that the upper liquid have a dielectric constant between 1.4 and 5 and the two liquids have a difference in dielectric constants greater than 10.
  • Page 42: Time Domain Reflectometry (Tdr)

    3.2.3 Time Domain Reflectometry (TDR) TDR uses pulses of electromagnetic (EM) energy to mea- sure distances or levels. When a pulse reaches a dielectric discontinuity (created by media surface), part of the energy is reflected. The greater the dielectric difference, the greater the amplitude (strength) of the reflection.
  • Page 43: Troubleshooting

    Troubleshooting The ECLIPSE transmitter is designed and engineered for trouble-free operation over a wide range of operating conditions. Common transmitter problems are discussed in terms of their symptoms and recommended corrective actions. Information on how to handle material buildup on the probe is also provided in this section. W RNING! Explosion hazard.
  • Page 44: Status Messages

    3.3.2 Status Messages Display Message Action Comment None Normal operating mode Initial None Program is Initializing, level reading held at 4 mA set point. This is a transient condition. DryProbe None Normal message for a dry probe. End of probe signal is being detected. EOP <...
  • Page 45 3.3.2 Status Messages Display Message Action Comment Lo Temp Present temperature in 1) Transmitter may need to be moved to ensure ambient temperature electronics compartment is is within specification below -40 °C 2) Change to remote mount transmitter HiVolAlm Level more than 5% above Verify strapping table is entered correctly.
  • Page 46: Troubleshooting Applications

    3.3.3 Troubleshooting Applications There are numerous causes for application problems. Media buildup on the probe and stratification are covered here. Media buildup on the probe is not a problem in most cases —ECLIPSE circuitry typically works very effectively. Media buildup should be viewed as two types—Film Coating and Bridging.
  • Page 47: Model 705 (Single Rod Application)

    3.3.3.3 Model 705 (Single Rod Application) • Nozzles Nozzles • 2" Diameter minimum Nozzles can create false echoes that can cause diagnostic • Ratio of Diameter: Length should be >1:1 messages and/or errors in measurement. If EOP HIGH • Do not use Pipe Reducers (restriction) or EOP LOW is displayed when first configuring the instrument: 1.
  • Page 48: Agency Approvals

    Agency Approvals AGENCY MODEL APPROVED APPROVAL CATEGORY APPROVAL CLASSES 705-5XXX-1XX Intrinsically Safe Class I, Div. 1; Groups A, B, C, & D 705-5XXX-2XX Class II, Div. 1; Groups E, F, & G T4 Class III, Type 4X, IP66 Entity Explosion Proof ➀ 705-5XXX-3XX Class I, Div.
  • Page 49: Agency Specifications (Is Installation)

    3.4.2 Agency Specifications – Intrinsically Safe Installation 57-600 clipse ® Guided Wave Radar Transmitter...
  • Page 50: Agency Specifications (Foundation Fieldbus)

    3.4.3 Agency Specifications – F fieldbus System oundAtIon 57-600 clipse ® Guided Wave Radar Transmitter...
  • Page 51: Parts

    Parts 3.5.1 Replacement Parts Item Description Part Number ➀ Electronic module HART with display (SIL 1) Z31-2835-001 HART without display (SIL 1) Z31-2835-002 HART with display (SIL 2) Z31-2835-003 HART without display (SIL 2) Z31-2835-004 fieldbus with display Z31-2841-001 OUNDATION fieldbus without display Z31-2841-002 OUNDATION...
  • Page 52: Specifications

    Specifications 3.6.1 Functional System Design Measurement Principle Guided time-of-flight via time domain reflectometry Input Measured Variable Level, determined by the time-of-flight of a guided radar pulse from transmitter to product surface and back Zero and Span 6 inches to 75 feet (15 to 2286 cm) Output Type Analog...
  • Page 53: Performance (Model 705)

    Environment Operating Temperature -40 to +175 °F (-40 to +80 °C) Display Function Operating Temperature -5 to +160 °F (-20 to +70 °C) Storage Temperature -50 to +175 °F (-46 to +80 °C) Humidity 0-99%, non-condensing Electromagnetic Compatibility Meets CE Requirements: EN 61326 Note: Twin Rod and Single Rod probes must be used in metallic vessel or stillwell to maintain CE requirement.
  • Page 54: Performance (Model 705 Interface)

    3.6.3 Performance - Model 705 Interface Reference Conditions Reflection from liquid of selected dielectric at +70 °F (+20 °C) with 72" probe Linearity <0.5 inch Measured Error Upper layer ±1 inch Interface layer ±1 inch (clean distinct interface required) Upper Layer Dielectric 1.4–5.0 Interface Layer Dielectric >15...
  • Page 55: Probe Specifications

    3.6.5 Probe Specifications Dual-element Probes Coaxial Rigid Twin Rod Flexible Twin Rod HTHP Coaxial HP Coaxial Steam Model (7xA, 7xR, 7xT) (7xB) (7x5, 7x7) (7xD) (7xP) (7xQ, 7xS) 316/316L SS, 316/316L SS, 316/316L SS 316/316L SS, 316/316L SS (Hastelloy C and Monel opt.) Inconel ®...
  • Page 56: Physical

    Temperature/Pressure Charts 1200 1100 1000 Process Temperature (°F) (max. 400) 7X1, 7X7, 7XA, 7XB, 7XF Process Temperature (°F) 7XG, 7XM, 7XN, 7XR, 7XT Ambient Temperature vs Process Temperature 7XF-F 7XB, 7XF, 7X7 6500 6000 5500 5000 4500 4000 3500 3000 2500 2000 1500...
  • Page 57 3.6.6 Physical – Coaxial Probes inches (mm) COAXIAL PROBES D Dimension H Dimension 3.28 4.12 Probe Standard Enlarged Flanged 3.28 4.12 (83) (105) (83) (105) .875 (22) 1.75 (44) 2.32 (59) 2.91 (74) .875 (22) 1.75 (44) 8.55 (217) 10.91 (277) 4.00 4.00 .875 (22)
  • Page 58 3.6.6 Physical – Twin Rod Probes inches (mm) 0.88 (22) Ø .50 (13) Rods 0.38 (10) Mounting Flange Process 5.08 Twin Rod Probe Conn. 4.96 (129) End View (126) Probe Probe Insertion Insertion Length Length Eclipse with 7xB Twin Rod Eclipse with 7xB Twin Rod ®...
  • Page 59 3.6.6 Physical – Single Rod Probes inches (mm) Sanitary Conn. Process 2.36 7xF: 2.36 (60) Conn. 2.36 (60) 7xJ: 4.96 (126) 7xF: 2.24 (57) (60) 7xJ: 4.84 (123) Ø 0.50" (12) Rod Ø 0.50" (12) Rod Ø 0.50" (12) Rod Ø...
  • Page 60: Model Numbers

    Model Numbers 3.7.1 Transmitter BASIC MODEL NUMBER 705 ECLIPSE Guided Wave Radar Level Transmitter POWER 24 VDC, Two-wire SIGNAL OUTPUT AND ELECTRONICS 4–20 mA with HART – SIL 1 standard electronics (SFF of 85.4%) 4–20 mA with HART – SIL 2 enhanced electronics (SFF of 91%) – Certified ➀ fieldbus ™...
  • Page 61: Probe

    3.7.2 Probe BASIC MODEL NUMBER ECLIPSE GWR probe, English unit of measure ECLIPSE GWR probe, Metric unit of measure CONFIGURATION/STYLE Coaxial High Temp./High Pressure Coaxial Overfill Probe ⁄ " process connection Coaxial High Temp./High Pressure w/Flushing Conn. Dielectric range ≥1.4 or larger Coaxial Overfill Probe w/Flushing Conn.
  • Page 62 3.7.2 Probe Insertion Length Insertion Length Insertion Length Insertion Length NPT Process Connection BSP Process Connection ANSI or DIN Welded Flange Hygienic Flange PROCESS CONNECTION SIZE/TYPE THREADED CONNECTIONS " NPT Thread ➀ ⁄ ⁄ " Triclover ® type, 16 AMP Hygienic Flange 1"...
  • Page 63 PROPRIETARY AND SPECIALTY FLANGE CONNECTIONS ⁄ " 600# Fisher ® - Proprietary Carbon Steel (249B) Torque Tube Flange ⁄ " 600# Fisher - Proprietary 316 Stainless Steel (249C) Torque Tube Flange ⁄ " 600# Masoneilan ® - Proprietary Carbon Steel Torque Tube Flange ⁄...
  • Page 64: Glossary

    Glossary ccuracy The maximum positive and negative % deviation over the Fault A defect or failure in a circuit. The current (mA) value unit total span. defaults to 3.6, 22, or Hold when a diagnostic condition occurs. merican National Standards Institute. Feedthrough A small connecting cavity between the main housing compartments, carrying the cable that supplies the operating energy Tmospheric EXplosive European regulations...
  • Page 65 Intrinsic Safety A design or installation approach that limits the Radar Radio Detection nd Ranging Uses EM energy and high amount of energy that enters a hazardous area to eliminate the poten- speed timing circuits to determine distance. Original Radar devices tial of creating an ignition source.
  • Page 66: Model 705 Configuration Data Sheet

    705 Eclipse Guided Wave Radar Transmitter ® Configuration Data Sheet Copy blank page and store calibration data for future reference and troubleshooting. Item Value Value Value Vessel Name Vessel # Process Medium Tag # Electronics Serial # TROUBLESHOOTING Probe Serial # Working Value Non-Working Value Level...
  • Page 67 705 Eclipse Guided Wave Radar Transmitter ® Configuration Data Sheet Copy blank page and store calibration data for future reference and troubleshooting. Item Value Value Value TROUBLESHOOTING Working Value Non-Working Value FidTicks FidSprd Fid Type Fid Gain Window Conv Fct Scl Ofst Neg Ampl Pos Ampl...
  • Page 68 MAGNETROL local representative or by MAGNETROL will repair or replace the control at no cost contacting the factory. Please supply the following to the purchaser (or owner) other than transportation if: information: 1.

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