Amazone Catros 4003-2TS Original Operating Manual
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Amazone Catros 4003-2TS Original Operating Manual

Amazone Catros 4003-2TS Original Operating Manual

Trailed compact disc harrow
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Original operating manual
SmartLearning
Trailed compact disc harrow
Catros
Catros
Catros
XL
4003-2TS
XL
5003-2TS
XL
6003-2TS
www .amazone.de

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Summary of Contents for Amazone Catros 4003-2TS

  • Page 1 Original operating manual Trailed compact disc harrow Catros 4003-2TS Catros 5003-2TS Catros 6003-2TS SmartLearning www .amazone.de...
  • Page 2 Please enter the identification data of the implement. The identification data can be found on the rating plate.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS TABLE OF CONTENTS 4.3.6 Wheel chocks 1 About this operating manual 4.3.7 Safety chain Diagrams Lighting and identification for 1.1.1 Warnings and signal words road travel 1.1.2 Further instructions Warning symbols 1.1.3 Instructions 4.5.1 Positions of the warning symbols 1.1.4 Lists 4.5.2...
  • Page 4 TABLE OF CONTENTS 6.3.1 Removing the safety device against 7.4.4 Adjust the working depth of the side unauthorised use guide plates 6.3.2 Coupling the brake system Adjusting the trailing elements 6.3.3 Coupling the hydraulic hose lines Aligning the implement horizontally 6.3.4 Coupling the power supply 7.6.1...
  • Page 5 TABLE OF CONTENTS Putting on the safety device 12.2 Other applicable documents against unauthorised use 13 Directories 10 Repairing the machine 13.1 Glossary 10.1 Maintaining the machine 13.2 Index 10.1.1 Maintenance schedule 10.1.2 Replacing the discs 10.1.3 Checking the disc carrier connection 10.1.4 Aligning the disc gangs relative to each other...

  • Page 7: About This Operating Manual

    1 | About this operating manual About this operating manual CMS-T-00000081-D.1 1.1 Diagrams CMS-T-005676-C.1 1.1.1 Warnings and signal words CMS-T-00002415-A.1 Warnings are marked with a vertical bar with a triangular safety symbol and the signal word. The signal words "DANGER", "WARNING" or "CAUTION" describe the severity of the potential danger and have the following meanings: DANGER...

  • Page 8: Instructions

    1 | About this operating manual Diagrams ENVIRONMENTAL INFORMATION Indicates a risk for environmental damage. NOTE Indicates application tips and instructions for optimal use. 1.1.3 Instructions CMS-T-00000473-B.1 Numbered instructions CMS-T-005217-B.1 Actions that have to be performed in a specific sequence are represented as numbered instructions. The specified sequence of the actions must be observed.

  • Page 9: Lists

    1 | About this operating manual Diagrams Example: 1. Instruction 1 Alternative instruction 2. Instruction 2 Instructions with only one action CMS-T-005211-C.1 Instructions with only one action are not numbered, but rather shown with a arrow. Example: Instruction Instructions without sequence CMS-T-005214-C.1 Instructions that do not require a specific sequence are shown as a list with arrows.

  • Page 10: Other Applicable Documents

    Your suggestions for improvement help us Technische Redaktion to create ever more user-friendly operating manuals. Postfach 51 Please send us your suggestions by post, fax or D-49202 Hasbergen email. Fax: +49 (0) 5405 501-234 E-Mail: td@amazone.de MG6828-EN-II | N.1 | 13.08.2021...

  • Page 11: Safety And Responsibility

    2 | Safety and responsibility Safety and responsibility CMS-T-00002298-K.1 2.1 Basic safety instructions CMS-T-00002301-K.1 2.1.1 Meaning of the operating manual CMS-T-00006180-A.1 Observe the operating manual The operating manual is an important document and a part of the implement. It is intended for the user and contains safety-related information.
  • Page 12 2 | Safety and responsibility Basic safety instructions the machine must meet the following minimum requirements: The person is physically and mentally capable of controlling the machine. The person can safely perform work with the machine within the scope of this operating manual.
  • Page 13 2 | Safety and responsibility Basic safety instructions Farmers can be e.g.: Farmers with higher education or training from a technical college Farmers by experience (e.g. inherited farm, comprehensive practical knowledge) Contractors who work by order of farmers Activity example: Safety training for agricultural helpers 2.1.2.1.4 Agricultural helpers CMS-T-00002313-A.1...
  • Page 14 2 | Safety and responsibility Basic safety instructions 2.1.2.3 Danger for children CMS-T-00002308-A.1 Danger for children Children cannot assess dangerous situations and can behave unpredictably. As a result, children are at a higher risk. Keep children away. When you drive out or actuate machine movements, make sure that there are no children in the danger area.
  • Page 15 2 | Safety and responsibility Basic safety instructions Observe the technical limit values Non-observance of the technical limits values of the machine can result in accidents and serious personal injury or even death. Moreover, the machine can be damaged. The technical limit values can be found in the Technical Data.

  • Page 16: Knowing And Preventing Dangers

    2 | Safety and responsibility Basic safety instructions 2.1.2.4.3 Warning symbols CMS-T-00002317-B.1 Keep warning symbols legible Warning symbols on the machine warn you of risks in danger areas and are an important element of the machine's safety equipment. Missing warning symbols increase the risk of serious and lethal personal injury.
  • Page 17 2 | Safety and responsibility Basic safety instructions 2.1.3.2 Danger areas CMS-T-00002319-C.1 Dangers areas on the machine The following basic dangers are encountered in the danger areas: The implement and its work tools move during operation. Hydraulically raised machine parts can descend unnoticed and slowly.

  • Page 18: Safe Operation And Handling Of The Machine

    2 | Safety and responsibility Basic safety instructions 2.1.4 Safe operation and handling of the machine CMS-T-00002304-H.1 2.1.4.1 Coupling implements CMS-T-00002320-D.1 Coupling the implement on the tractor Incorrectly coupling of the implement to the tractor results in hazards that can cause serious accidents.
  • Page 19 2 | Safety and responsibility Basic safety instructions 2.1.4.2 Driving safety CMS-T-00002321-D.1 Risk when driving on roads and fields Any mounted or towed implement as well as front or rear ballast weights on the tractor influence the driving behaviour and the steering and braking power of the tractor.
  • Page 20 2 | Safety and responsibility Basic safety instructions Preparing the machine for road travel If the machine is not properly prepared for road travel, it can result in serious traffic accidents. Check the lighting and identification for road travel for proper function. Remove coarse dirt from the implement.

  • Page 21: Safe Maintenance And Modification

    To ensure that the operating permit remains valid in accordance with national and international regulations, ensure that the specialist workshop only uses conversion parts, spare parts and special equipment approved by AMAZONE. MG6828-EN-II | N.1 | 13.08.2021...
  • Page 22 2 | Safety and responsibility Basic safety instructions 2.1.5.2 Work on the machine CMS-T-00002323-C.1 Only work on the machine when it is at a standstill If the machine is not standing still, part can move unintentionally or the machine can be set in motion.
  • Page 23 2 | Safety and responsibility Basic safety instructions Maintenance work Improper maintenance work, particularly on safety-related components, endangers operational safety. This can result in accidents and serious personal injury or even death. Safety-related components include, for example, hydraulic components, electronic components, frames, springs, trailer coupling, axles and axle suspensions, lines and tanks containing flammable substances.
  • Page 24 Before welding on the implement, uncouple the implement from the tractor. 2.1.5.3 Operating materials CMS-T-00002324-C.1 Unsuitable operating materials Operating materials that do not meet AMAZONE requirements can cause implement damage and accidents. Only use operating material that meet the requirements in the Technical Data.

  • Page 25: Safety Routines

    CMS-T-00002325-B.1 Special equipment, accessories, and spare parts Special equipment, accessories, and spare parts that do not meet AMAZONE requirements can impede the operational safety of the implement and cause accidents. Only use original parts or parts that meet AMAZONE requirements.
  • Page 26 2 | Safety and responsibility Safety routines Securing the machine After uncoupling, the implement has to be secured. If the implement and implement parts are not secured, there is a risk of personal injury due to crushing and cutting. Only park the implement on stable and level ground.
  • Page 27 2 | Safety and responsibility Safety routines Climbing on and off Negligent behaviour while climbing on and off can cause people to fall off the ladder. People who climb onto the machine without using the intended access steps can slip, fall, and suffer severe injury.

  • Page 28: Intended Use

    Further instructions for intended use in special cases can be requested from AMAZONE. Uses other than those specified under the intended use are considered as improper. The manufacturer is not liable for any damage resulting from improper use, solely the operator is responsible.

  • Page 29: Product Description

    4 | Product description Product description CMS-T-00004248-E.1 4.1 Implement overview CMS-T-00006302-A.1 4.1.1 Implement with leading tools CMS-T-00004260-B.1 CMS-I-00003284 MG6828-EN-II | N.1 | 13.08.2021...

  • Page 30: Implement With Support Wheels

    4 | Product description Implement overview 11 Left side guide plate Working depth adjustment 12 Discs Right side guide plate 13 Threaded spindle for aligning the disc gangs Rating plate and embossed identification number 14 Leading tool Working depth indicator for the discs 15 Working depth adjustment for leading tool Rating plate on the running gear 16 Threaded cartridge...

  • Page 31: Implement With Greendrill

    4 | Product description Special equipment Running gear hydraulic cylinder with vibration Compressed air tank compensation Central lubrication Parking brake Brake valve Wheel chock Threaded spindle for aligning the support wheel Support wheel 4.1.3 Implement with GreenDrill CMS-T-00006304-A.1 CMS-I-00004511 Calibration button Platform Threaded cartridge Ladder...

  • Page 32: Protective Equipment

    4 | Product description Protective equipment The following equipment is considered special equipment: GreenDrill pack top seed drill Lighting and identification for road travel Crushboard Cutting roller Pneumatic brake system Spring blade system Hydraulic brake system Clearer system Side guide plate Safety chain Harrow system Support wheels...

  • Page 33: Stop Tap

    4 | Product description Protective equipment 4.3.2 Stop tap CMS-T-00004267-B.1 The stop tap prevents the implement from accidentally folding or unfolding. NOTE The stop tap is only required on tractors without lockable control units and tractors with control units without automatic reset. CMS-I-00003285 4.3.3 Brake valve for hydraulic brake system CMS-T-00004274-B.1...

  • Page 34: Parking Brake

    4 | Product description Protective equipment 4.3.5 Parking brake CMS-T-00004275-A.1 The parking brake prevents the uncoupled implement from rolling away. Hand crank CMS-I-00003287 4.3.6 Wheel chocks CMS-T-00004297-A.1 The wheel chocks prevent the uncoupled implement from rolling away. CMS-I-00003288 4.3.7 Safety chain CMS-T-00001425-A.1 Depending on country-specific regulations, implements are equipped with a safety chain.

  • Page 35: Lighting And Identification For Road Travel

    4 | Product description Lighting and identification for road travel 4.4 Lighting and identification for road travel CMS-T-00004259-B.1 NOTE The lighting and identification for road travel can vary depending on the national regulations. Lighting and identification to the rear Triangular warning sign Rectangular warning sign Rear lights, brake lights, and turn indicators Yellow reflectors...

  • Page 36: Warning Symbols

    4 | Product description Warning symbols 4.5 Warning symbols CMS-T-00004255-D.1 4.5.1 Positions of the warning symbols CMS-T-00004257-C.1 MD100 MD084 MD084 MD174 MD235 MD174 MD235 MD100 MD100 MD217 MD097 MD082 MD078 MD225 MD095 MD078 MD102 MD123 MD096 MD100 CMS-I-00003528 MD084 MD084 CMS-I-00003482 MG6828-EN-II | N.1 | 13.08.2021...
  • Page 37 4 | Product description Warning symbols MD100 MD101 MD082 MD084 MD101 MD100 CMS-I-00003531 MD082 MD078 CMS-I-00004516 MG6828-EN-II | N.1 | 13.08.2021...

  • Page 38: Layout Of The Warning Symbols

    4 | Product description Warning symbols 4.5.2 Layout of the warning symbols CMS-T-000141-D.1 Warning symbols indicate danger areas on the machine and warn against residual dangers. In these danger areas, there are permanent or unexpected dangers. A warning symbol consists of two fields: Field 1 shows the following: A pictogram depicting the danger area, CMS-I-00000416...
  • Page 39 4 | Product description Warning symbols MD 084 Risk of crushing for the whole body from lowering implement parts Make sure that there is nobody standing in the danger area. CMS-I-000454 MD 174 Risk of rolling over due to unsecured implement Secure the implement against rolling away.

  • Page 40: Rating Plates And Ce Marks

    4 | Product description Rating plates and CE marks 4.6 Rating plates and CE marks CMS-T-00004498-D.1 4.6.1 Rating plate on the implement CMS-T-00004505-E.1 Implement number Vehicle ID number Product Permissible technical implement weight Model year Year of manufacture CMS-I-00004294 4.6.2 Rating plate on the running gear CMS-T-00004499-B.1 Vehicle identification number Implement identification number...

  • Page 41: Other Information On The Implement

    4 | Product description Other information on the implement 4.7 Other information on the implement CMS-T-00004953-B.1 4.7.1 Information about the stop tap on the hydraulic drawbar CMS-T-00004952-A.1 The figure shows that the stop tap on the hydraulic drawbar is locked in position 0 and open in position ME1197 CMS-I-00003535 4.8 Threaded cartridge...

  • Page 42: Technical Data

    5 | Technical data Technical data CMS-T-00004234-C.1 5.1 Dimensions CMS-T-00004235-A.1 Catros 4003-2TS Catros 5003-2TS Catros 6003-2TS Transport width 2950 mm 2950 mm 2950 mm Transport height 2700 mm 3200 mm 3700 mm Total length 2400 mm 2400 mm 2400 mm Total length with lighting and identification for road 6880 mm...

  • Page 43: Optimal Working Speed

    5 | Technical data Optimal working speed 5.4 Optimal working speed CMS-T-00002294-B.1 12-18 km/h 5.5 Performance characteristics of the tractor CMS-T-00004704-B.1 Engine rating Catros 4003-2TS Catros 5003-2TS Catros 6003-2TS Starting at 118 kW / 160 HP Starting at 147 kW / 200 HP Starting at 176 kW / 240 HP Electrical system Battery voltage...

  • Page 44: Drivable Slope Inclination

    5 | Technical data Drivable slope inclination 5.7 Drivable slope inclination CMS-T-00002297-C.1 Across the slope On left in direction of travel On right in direction of travel Up the slope and down the slope Up the slope Down the slope MG6828-EN-II | N.1 | 13.08.2021...

  • Page 45: Preparing The Machine

    6 | Preparing the machine Preparing the machine CMS-T-00004237-K.1 6.1 Checking the tractor suitability CMS-T-00004592-B.1 6.1.1 Calculating the required tractor characteristics CMS-T-00004868-C.1 CMS-I-00000580 Calculated Designation Unit Description values Tractor empty weight Front axle load of the operational tractor without mounted implement or ballast weights Rear axle load of the operational tractor without mounted implement or ballast weights...
  • Page 46 6 | Preparing the machine Checking the tractor suitability Calculated Designation Unit Description values Distance between the centre of gravity of the front-mounted implement or the front ballast and the centre of the front axle Distance between the centre of the front axle and the centre of the lower link connection Centre of gravity distance: Distance between the centre of gravity of the front-mounted implement or the front ballast...
  • Page 47 6 | Preparing the machine Checking the tractor suitability 3. Calculate the actual total weight of the tractor- implement combination. CMS-I-00000515 4. Calculate the actual rear axle load. Htat Vtat Htat Htat CMS-I-00000514 5. Determine the tyre load capacity for two tractor tyres in the manufacturer specifications.

  • Page 48: Determining The Required Coupling Devices

    6 | Preparing the machine Checking the tractor suitability 6.1.2 Determining the required coupling devices CMS-T-00004593-A.1 Coupling device Tractor AMAZONE implement Upper hitch Pin coupling, form A, B, C Drawbar eye Socket, 40 mm Drawbar eye 40 mm A, not automatically...

  • Page 49: Comparing The Permissible Dc Value With Actual Dc Value

    6 | Preparing the machine Calculating the permissible payload 6.1.3 Comparing the permissible DC value with actual DC value CMS-T-00004867-A.1 Designation Description Permissible total weight × × 9 81 of the tractor in t Permissible axle load of the implement 1.

  • Page 50: Coupling The Implement

    6 | Preparing the machine Coupling the implement 6.3 Coupling the implement CMS-T-00004246-H.1 6.3.1 Removing the safety device against unauthorised use CMS-T-00005089-A.1 1. Unlock the padlock. 2. Remove the safety device against unauthorised use from the hitch device. CMS-I-00003534 6.3.2 Coupling the brake system CMS-T-00004317-B.1 6.3.2.1 Coupling the hydraulic brake system CMS-T-00004319-B.1...

  • Page 51: Coupling The Hydraulic Hose Lines

    6 | Preparing the machine Coupling the implement 3. Move the brake valve to position A . 4. Attach the ripcord to a sturdy point on the tractor. 5. Actuate the tractor brake several times with the tractor motor running. The pressure accumulator of the emergency brake will be charged.
  • Page 52 6 | Preparing the machine Coupling the implement Type of actuation Function Symbol Latching Permanent oil circulation Oil circulation until action is Momentary executed Free oil flow in the tractor control Floating unit Designation Function Tractor control unit Fold Blue Section Double-acting Unfold...
  • Page 53 6 | Preparing the machine Coupling the implement WARNING Risk of injury or even death If the hydraulic hose lines are incorrectly connected, the hydraulic functions may be faulty. When coupling the hydraulic hose lines, observe the coloured markings on the hydraulic plugs.

  • Page 54: Coupling The Power Supply

    6 | Preparing the machine Coupling the implement 6.3.4 Coupling the power supply CMS-T-00001399-C.1 1. Insert the plug 1 for the power supply. 2. Route the power supply cable with sufficient freedom of movement and without chafing or pinching points. 3.

  • Page 55: Coupling On The Lower Link Hitch

    6 | Preparing the machine Coupling the implement 6.3.6 Coupling on the lower link hitch CMS-T-00004301-D.1 6.3.6.1 Attaching the backstop profiles for the lower links CMS-T-00001398-A.1 1. Put the backstop profiles 1 on the lower link pins 2 . 2. Secure the backstop profiles with the linch pin CMS-I-00001219 6.3.6.2 Coupling the tractor's lower link CMS-T-00004294-E.1...

  • Page 56: Coupling The Ball Coupling Or Drawbar Eye

    6 | Preparing the machine Coupling the implement 6.3.7 Coupling the ball coupling or drawbar eye CMS-T-00004302-B.1 6.3.7.1 Coupling the drawbar eye CMS-T-00004305-B.1 1. Open the stop tap on the hydraulic drawbar. 2. Adjust the height of the hydraulic drawbar using the "yellow"...

  • Page 57: Routing The Pull Rope In The Driver's Cab

    6 | Preparing the machine Coupling the implement 6.3.8 Routing the pull rope in the driver's cab CMS-T-00004425-C.1 Route the pull rope of the hydraulic unfolding safety mechanism into the driver's cab. CMS-I-00003217 6.3.9 Fastening the safety chain CMS-T-00004293-B.1 Depending on country-specific regulations, implements are equipped with a safety chain.

  • Page 58: Removing The Wheel Chocks

    6 | Preparing the machine Preparing the implement for operation 6.3.10 Removing the wheel chocks CMS-T-00004296-B.1 1. Remove wheel chocks from the wheels. 2. Put the wheel chocks in the holder. CMS-I-00003546 6.3.11 Releasing the parking brake CMS-T-00004298-B.1 Release the parking brake with the hand crank. CMS-I-00003352 6.4 Preparing the implement for operation CMS-T-00004238-G.1...

  • Page 59: Filling The Hopper On The Greendrill

    8. close the hopper cover. NOTE Due to the variance in the metered material, AMAZONE recommends calibrating the spread rate after each filling. CMS-I-00003085 9. Push up the ladder. 10. Lock the ladder locking mechanism with the lever.

  • Page 60: Adjusting The Scraper To The Roller

    6 | Preparing the machine Preparing the implement for operation conditions. One set of ballast weights consists of 4 elements, each with a weight of 25 kg. 1. Screw on the bracket 1 for the ballast weights with the clamp 2 at the centre of the rear frame carrier.

  • Page 61: Adjusting The Central Lubrication

    6 | Preparing the machine Preparing the implement for operation 1. Loosen the bolt 1 on the scraper 2 . 2. Move the scraper in the elongated slot. 3. Tighten the bolt 1 . 4. Check the distances when the implement is lowered.

  • Page 62: Preparing The Machine For Road Travel

    6 | Preparing the machine Preparing the machine for road travel NOTE The rotary knob position "0" is only intended for -MAX- manufacturer purposes. Recommended lubrication time: -MIN- 8 minutes Recommended pause times when applying slurry: Initial operation: 1 hour Later: 1-2 hours Recommended pause times without slurry: ensure 3 lubrication times per day of operation...

  • Page 63: Securing The Cutting Roller

    6 | Preparing the machine Preparing the machine for road travel 6.5.2 Securing the cutting roller CMS-T-00004963-B.1 1. Lift the cutting roller using the "beige" tractor control unit. 2. Close the stop tap for the cutting roller. CMS-I-00003326 6.5.3 Putting on the road safety bars CMS-T-00000614-B.1 1.

  • Page 64: Aligning The Implement Horizontally

    6 | Preparing the machine Preparing the machine for road travel 6.5.5 Aligning the implement horizontally CMS-T-00004962-B.1 6.5.5.1 Aligning the implement horizontally with lower link hitch CMS-T-00004957-B.1 A spirit level is attached to the implement frame. The spirit level shows the alignment of the implement in the direction of travel.

  • Page 65: Using The Machine

    7 | Using the machine Using the machine CMS-T-00004288-E.1 7.1 Unfolding the sections CMS-T-00004426-C.1 1. Completely raise the implement. 2. Pull on the pull rope for the hydraulic unfolding safety mechanism and actuate the "blue" tractor control unit. The sections unfold. 3.

  • Page 66: Removing The Road Safety Bars

    7 | Using the machine Removing the road safety bars 7.3 Removing the road safety bars CMS-T-00000091-B.1 1. Remove the road safety bars from the rear harrow. 2. Turn the traffic safety bars 1 by 180°, place on top of each other on the brackets 2 . 3.

  • Page 67: Adjusting The Working Depth

    7 | Using the machine Adjusting the working depth 9. Set the locking pin 2 vertically. 10. Swivel up the safety clip. 11. Secure the safety clip with a linch pin. 12. Set the swivelling lever horizontally. 13. Secure the swivelling lever with a linch pin. 14.

  • Page 68: Adjusting The Working Depth Of The

    7 | Using the machine Adjusting the working depth 7.4.1.3 Adjusting the working depth of the side discs CMS-T-00004428-B.1 The working depth of the side discs is adjusted to prevent the formation of soil ridges during operation. 1. Raise the implement. 2.

  • Page 69: Adjusting The Working Depth Of The Straw Harrow

    7 | Using the machine Adjusting the working depth 7.4.3 Adjusting the working depth of the straw harrow CMS-T-00004605-B.1 7.4.3.1 Manually adjusting the working depth of the straw harrow CMS-T-00004874-B.1 1. Remove the linch pin 1 . 2. Use the crank 2 to change the working depth. 3.

  • Page 70: Adjust The Working Depth Of The Side Guide Plates

    7 | Using the machine Adjusting the working depth 7.4.4 Adjust the working depth of the side guide plates CMS-T-00004430-C.1 The side guide plates keep the displaced soil within the implement. The side guide plates must be adjusted so that the side discs do not form soil ridges and soil furrows.

  • Page 71: Adjusting The Trailing Elements

    7 | Using the machine Adjusting the trailing elements 7.5 Adjusting the trailing elements CMS-T-00002429-E.1 1. Take the setting lever 1 from the holder. CMS-I-00002241 2. Use the setting lever 1 to relieve the linch pins 2 and 3 . 3.

  • Page 72: Aligning The Implement Horizontally

    7 | Using the machine Aligning the implement horizontally 7. Put the setting lever 1 in the holder. 8. Secure the setting lever with a linch pin 2 . CMS-I-00002242 7.6 Aligning the implement horizontally CMS-T-00004955-C.1 7.6.1 Aligning the implement horizontally with the support wheels CMS-T-00004956-C.1 The implement is guided horizontally by the support wheels.

  • Page 73: Aligning The Implement Horizontally With Hydraulic Drawbar

    7 | Using the machine Lowering the cutting roller 1. Drive the tractor and implement onto a level surface. 2. Align the implement horizontally using the lower link. 7.6.3 Aligning the implement horizontally with hydraulic drawbar CMS-T-00004958-C.1 A spirit level is attached to the implement frame. The spirit level shows the alignment of the implement in the direction of travel.

  • Page 74: Switching On The Vibration Compensation

    7 | Using the machine Switching on the vibration compensation 1. Open the stop tap. 2. Lower the cutting roller using the "beige" tractor control unit. To build up the hydraulic preloading, hold the "beige" tractor control unit for 20 seconds.

  • Page 75: Turning On The Headlands

    7 | Using the machine Turning on the headlands 7.9 Turning on the headlands CMS-T-00004606-C.1 IMPORTANT Damage to rollers and rear harrows due to overload If the implement has a tandem roller or an angle profile roller, turn the implement on the running gear. If the implement has trailing elements, turn the implement on the running gear.

  • Page 76: Eliminating Faults

    8 | Eliminating faults Eliminating faults CMS-T-00004986-B.1 Errors Cause Solution Implement with support wheels is The tyre inflation pressure of the Correct the tyre inflation not standing horizontally support wheels is incorrect. pressure. The tyres of the support wheels are Have worn tyres replaced.
  • Page 77 8 | Eliminating faults 8.1 Implement with support wheels is not standing horizontally CMS-T-00004987-B.1 The wheels are incorrectly set. 1. Align the implement horizontally with the lower link or hydraulic drawbar. 2. Loosen the lock nuts 1 on the adjustment spindles.
  • Page 78 8 | Eliminating faults 8.3 Grease emerging on the pump for the central lubrication CMS-T-00006312-A.1 Grease nipple blocked Depending on the equipment, the central lubrication system consists of several distributors that are connected to each other. 1. Pump in the grease through the grease nipple 1 on the last distributor as seen from the pump.

  • Page 79: Parking The Machine

    9 | Parking the machine Parking the machine CMS-T-00004264-E.1 9.1 Applying the parking brake CMS-T-00004300-B.1 Apply the parking brake with the hand crank. CMS-I-00003352 9.2 Placing the wheel chocks CMS-T-00004316-B.1 1. Take the wheel chocks out from the holder. 2. Place the wheel chocks under the wheels. CMS-I-00003547 MG6828-EN-II | N.1 | 13.08.2021...

  • Page 80: Uncoupling The Lower Link Hitch

    9 | Parking the machine Uncoupling the lower link hitch 9.3 Uncoupling the lower link hitch CMS-T-00004572-D.1 9.3.1 Swivelling down the jack CMS-T-00004573-C.1 1. Lift the implement using the lower link. 2. Pull out the linch pin from the pin. 3.

  • Page 81: Uncoupling The Ball Coupling Or Drawbar Eye

    9 | Parking the machine Uncoupling the ball coupling or drawbar eye 9.4 Uncoupling the ball coupling or drawbar eye CMS-T-00004576-B.1 9.4.1 Swivelling down the jack CMS-T-00004577-B.1 1. Open the stop tap on the hydraulic drawbar. 2. Lift the implement using the "yellow" tractor control unit.

  • Page 82: Uncoupling The Ball Coupling

    9 | Parking the machine Uncoupling the power supply 9.4.3 Uncoupling the ball coupling CMS-T-00004579-B.1 To lift the ball coupling from the hitch ball, lift the hydraulic drawbar using the "yellow" tractor control unit. CMS-I-00003558 9.5 Uncoupling the power supply CMS-T-00001402-D.1 1.

  • Page 83: Disconnecting The Hydraulic Hose Lines

    9 | Parking the machine Disconnecting the hydraulic hose lines 9.6 Disconnecting the hydraulic hose lines CMS-T-00000277-D.1 1. Secure the tractor and implement. 2. Put the control lever on the tractor control unit in float position. 3. Disconnect the hydraulic hose lines 1 . 4.

  • Page 84: Uncoupling The Hydraulic Brake System

    9 | Parking the machine Releasing the safety chain 9.7.2 Uncoupling the hydraulic brake system CMS-T-00004571-B.1 1. Disconnect the ripcord of the emergency brake from the tractor. 2. Uncouple the hydraulic plug from the hydraulic socket. CMS-I-00003560 9.8 Releasing the safety chain CMS-T-00004315-B.1 Release the safety chain from the tractor.

  • Page 85: Putting On The Safety Device

    9 | Parking the machine Putting on the safety device against unauthorised use 9.9 Putting on the safety device against unauthorised use CMS-T-00005090-A.1 1. Put the safety device against unauthorised use on the hitch device. 2. Put on the padlock. CMS-I-00003534 MG6828-EN-II | N.1 | 13.08.2021...

  • Page 86: Repairing The Machine

    10 | Repairing the machine Repairing the machine CMS-T-00004231-G.1 10.1 Maintaining the machine CMS-T-00004232-G.1 10.1.1 Maintenance schedule After initial operation Checking the disc carrier connection see page 82 Checking the rollers see page 83 Checking the hydraulic hose lines see page 84 After the first 200 operating hours Checking the brake pads see page 86...

  • Page 87: Replacing The Discs

    10 | Repairing the machine Maintaining the machine Every 50 operating hours Checking the lower link hitch see page 89 Checking the ball coupling see page 90 Checking the drawbar eye see page 91 Every 50 operating hours / weekly Checking the hydraulic hose lines see page 84 Every 200 operating hours / Every 3 months...

  • Page 88: Checking The Disc Carrier Connection

    10 | Repairing the machine Maintaining the machine 10.1.3 Checking the disc carrier connection CMS-T-00002328-E.1 INTERVAL After initial operation Check the bolts for tightness. CMS-I-00000531 10.1.4 Aligning the disc gangs relative to each other CMS-T-00004786-B.1 INTERVAL as required The disc gangs are aligned relative to each other using adjustment spindles.

  • Page 89: Checking The Rollers

    10 | Repairing the machine Maintaining the machine 5. Check that all of the disc carriers are aligned evenly. 6. Tighten the lock nuts. CMS-I-00003385 10.1.5 Checking the rollers CMS-T-00002329-B.1 INTERVAL After initial operation Every 200 operating hours Every 3 months Check the bolts 1 for tightness.

  • Page 90: Checking The Hydraulic Hose Lines

    10 | Repairing the machine Maintaining the machine 10.1.7 Checking the hydraulic hose lines CMS-T-00002331-B.1 INTERVAL After initial operation Every 50 operating hours weekly 1. Check the hydraulic hose lines for damage, such as chafing point, cuts, tears and deformation. 2.

  • Page 91: Checking The Hub Bearing

    10 | Repairing the machine Maintaining the machine 10.1.8 Checking the hub bearing CMS-T-00004982-C.1 INTERVAL Every 1000 operating hours Every 12 months REQUIREMENTS The implement is coupled; see page 44 1. Completely lift the implement with the lower link or the hydraulic drawbar. 2.

  • Page 92: Checking The Brake Pads

    10 | Repairing the machine Maintaining the machine 10.1.9 Checking the brake pads CMS-T-00004984-A.1 INTERVAL After the first 200 operating hours Every 3 months 1. Check the brake pads through the inspection holes. If the brake pads have reached the wear limit of 2 mm, are damaged or have heavy soiling, have the brake pads replaced by a specialist workshop.

  • Page 93: Draining The Compressed Air Tank

    10 | Repairing the machine Maintaining the machine 10.1.11 Draining the compressed air tank CMS-T-00004588-C.1 INTERVAL daily To fill the compressed air tank, run the tractor engine for 3 minutes. 2. Switch off the tractor engine. To drain the water, Pull the drainage valve to the side using the ring.

  • Page 94: Cleaning The Compressed Air Line Filter

    10 | Repairing the machine Maintaining the machine 10.1.13 Cleaning the compressed air line filter CMS-T-00004590-B.1 INTERVAL After the first 200 operating hours Every 3 months NOTE The coupling head contains a tensioned spring. Bolt tightening torques: 1 2.5 Nm 2 7 Nm 1.

  • Page 95: Checking The Axle Bolts

    10 | Repairing the machine Maintaining the machine 10.1.14 Checking the axle bolts CMS-T-00004966-B.1 INTERVAL Every 200 operating hours Every 3 months Check the bolts for tightness. 210 Nm CMS-I-00003556 10.1.15 Checking the tyre inflation pressure CMS-T-00004972-B.1 INTERVAL as required There are stickers attached in the rims of the wheels, which specify the required tyre inflation pressure.

  • Page 96: Checking The Ball Coupling

    10 | Repairing the machine Maintaining the machine 1. Check the lower link hitch for damage, deformation, cracks and wear. 2. Have the damaged lower link hitch replaced by a specialist workshop. 3. Check the bolt tightening torques. 10.1.17 Checking the ball coupling CMS-T-00006968-A.1 INTERVAL Every 50 operating hours...

  • Page 97: Checking The Drawbar Eye

    10 | Repairing the machine Maintaining the machine 10.1.18 Checking the drawbar eye CMS-T-00006969-A.1 INTERVAL Every 50 operating hours Bolt tightening Drawbar eye Wear dimension Fixing bolts Quantity torque D35 (LI038) 42 mm M16 12.9 340 Nm D40 (LI017) 41.5 mm M16 10.9 300 Nm D40 (LI006)

  • Page 98: Checking The Central Lubrication

    10 | Repairing the machine Cleaning the machine 10.1.19 Checking the central lubrication CMS-T-00006317-A.1 INTERVAL daily If the fill level is low in the tank fill in grease through the filling nipple 3 until just -MAX- below the "MAX" mark. If grease emerged on the pressure relief valve -MIN- see "Eliminating faults".
  • Page 99 10 | Repairing the machine Cleaning the machine Clean the machine with a high-pressure cleaner or a hot water high-pressure cleaner. MG6828-EN-II | N.1 | 13.08.2021...

  • Page 100: Lubricating The Implement

    10 | Repairing the machine Lubricating the implement 10.3 Lubricating the implement CMS-T-00004967-B.1 IMPORTANT Implement damage due to improper lubrication Grease the implement at the marked lubrication points according to the lubrication schedule. To ensure that dirt is not pressed into the lubrication points, thoroughly clean the grease nipples and the grease gun.

  • Page 101: Overview Of Lubrication Points

    10 | Repairing the machine Lubricating the implement 10.3.1 Overview of lubrication points CMS-T-00004969-B.1 CMS-I-00003571 Every 50 operating hours CMS-I-00003569 CMS-I-00002245 MG6828-EN-II | N.1 | 13.08.2021...
  • Page 102 10 | Repairing the machine Lubricating the implement CMS-I-00003568 CMS-I-00003567 CMS-I-00003563 CMS-I-00003565 CMS-I-00003566 CMS-I-00003564 Every 200 operating hours CMS-I-00004519 MG6828-EN-II | N.1 | 13.08.2021...

  • Page 103: Lubricating The Wheel Hubs

    10 | Repairing the machine Lubricating the implement 10.3.2 Lubricating the wheel hubs CMS-T-00004970-A.1 INTERVAL Every 500 operating hours 1. Remove the wheel hub cap from the wheel hub. 2. Fill up the wheel hub cap with grease. 3. Put the wheel hub cap on the wheel hub. MG6828-EN-II | N.1 | 13.08.2021...

  • Page 104: Transporting The Machine

    11 | Transporting the machine Transporting the machine CMS-T-00004524-C.1 11.1 Loading the machine CMS-T-00004262-C.1 11.1.1 Loading the implement with a crane CMS-T-00004263-C.1 The implement has 6 lashing points for slings for lifting. CMS-I-00003576 MG6828-EN-II | N.1 | 13.08.2021...
  • Page 105 11 | Transporting the machine Loading the machine CMS-I-00003577 WARNING Risk of accidents due to improperly attached slings for lifting If the slings are not attached at the marked lashing points, the implement can be damaged during lifting and endanger safety. Only attach the slings for lifting at the marked lashing points.

  • Page 106: Manoeuvring The Implement

    11 | Transporting the machine Manoeuvring the implement 11.2 Manoeuvring the implement CMS-T-00005208-A.1 WARNING Risk of accident due to unbraked implement To manoeuvre the implement, couple the implement to a suitable tractor using the coupling device. Manoeuvre the implement only at walking speed.

  • Page 107: Appendix

    12 | Appendix Appendix CMS-T-00004228-A.1 12.1 Bolt tightening torques CMS-T-00000373-B.1 CMS-I-000260 NOTE Unless specified otherwise, the bolt tightening torques listed in the table apply. 10.9 12.9 M8x1 16(17) M10x1 18(19) M12x1.5 M 14x1.5 M16x1.5 M18x1.5 M20x1.5 MG6828-EN-II | N.1 | 13.08.2021...
  • Page 108 12 | Appendix Other applicable documents 10.9 12.9 M22x1.5 1050 1000 1200 M24x2 1100 1300 1050 1500 1800 M27x2 1150 1600 1950 1450 2000 2400 M30x2 1600 2250 2700 CMS-I-00000065 20.4 40.7 70.5 12.2 Other applicable documents CMS-T-00004229-A.1 Tractor operating manual Operating manual for the GreenDrill GD 501 MG6828-EN-II | N.1 | 13.08.2021...
  • Page 109 13 | Directories Directories 13.1 Glossary CMS-T-00000513-B.1 Machine Mounted implements are accessory parts of the tractor. However, mounted implements are always referred to as the implement in this operating manual. Operating materials Operating materials serve to ensure operational readiness. Operating materials include e.g. cleaning agents and lubricants such as lubricating oil, greases or cleaners.
  • Page 110 13 | Directories Index 13.2 Index Coupling Tractor lower link Address Cutting roller Technical editing lowering Adjusting the clearer system Adjusting the harrow system Dimensions Adjusting the scraper Discs Adjusting the spring blade system Checking the disc carrier connection replacing Adjusting the spring clearer system Technical data Adjusting the trailing elements...
  • Page 111 13 | Directories Index Product description Protective equipment Implement in operation Road safety bars Adjusting the working depth Adjust the working depth Implement Rating plate loading and unloading on the implement Overview preparing for operation Rear axle load repairing calculation Intended use Rear harrow on the headlands...
  • Page 112 13 | Directories Index Tractor Calculating the required characteristics Tyre load capacity calculation Vibration compensation switching on Warning symbols Description Layout Positions Wheel chocks placing Working depth adjusting manually hydraulically Side discs, adjusting Working depth adjustment Synchronising the hydraulic cylinders Working speed MG6828-EN-II | N.1 | 13.08.2021...
  • Page 114 AMAZONEN-WERKE H. DREYER SE & Co. KG Postfach 51 49202 Hasbergen-Gaste Germany +49 (0) 5405 501-0 amazone@amazone.de www.amazone.de MG6828-EN-II | N.1 | 13.08.2021...

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