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Related Manuals for Pfeiffer Vacuum HIPACE 800 H
Summary of Contents for Pfeiffer Vacuum HIPACE 800 H
- Page 1 OPERATING INSTRUCTIONS Translation of the Original HIPACE 800 H Turbopump...
- Page 2 Dear Customer, Thank you for choosing a Pfeiffer Vacuum product. Your new turbopump is designed to support you by its performance, its perfect operation and without interfering your individual application. The name Pfeiffer Vacuum stands for high-quality vacuum technology, a comprehensive and complete range of top-quality products and first-class service.
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Page 3: Table Of Contents
Limits of use of product Proper use Foreseeable improper use Personnel qualification 2.7.1 Ensuring personnel qualification 2.7.2 Personnel qualification for maintenance and repair 2.7.3 Advanced training with Pfeiffer Vacuum Product description Function 3.1.1 Cooling 3.1.2 Rotor bearing 3.1.3 Drive Identifying the product 3.2.1 Product types... - Page 4 Operating modes 6.2.1 Operating without operating unit 6.2.2 Operation via multi-function connection "remote" 6.2.3 Operation via connection "E74" 6.2.4 Operation via Pfeiffer Vacuum control unit 6.2.5 Operation via field bus Switching on the turbopump Operation monitoring 6.4.1 Operating mode display via LED 6.4.2 Temperature monitoring...
- Page 5 List of tables Tbl. 1: Abbreviations used in this document Tbl. 2: Permissible ambient conditions Tbl. 3: Product designation of Pfeiffer Vacuum HiPace turbopumps Tbl. 4: Turbopump features Tbl. 5: Requirements for fastening the turbopumps to the bottom part Tbl. 6:...
- Page 6 Installation of electronic drive unit TC 400 Fig. 24: HiPace 800 spare parts Fig. 25: Compression ratio to supply pressure at gas throughput = 0 | HiPace 800 H Fig. 26: HiPace 800 H | TC 400 | DN 200 ISO-F Fig. 27: HiPace 800 H | TC 400 | DN 200 ISO-K Fig.
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Page 7: About This Manual
Keep the manual for future consultation. 1.1 Validity These operating instructions are a customer document of Pfeiffer Vacuum. The operating instructions describe the functions of the named product and provide the most important information for the safe use of the device. The description is written in accordance with the valid directives. The information in these operating instructions refers to the product's current development status. -
Page 8: Pictographs
Rating plate The rating plate of the turbopump is located on the lower part D-35614 Asslar Berliner Str. 43 HiPace 800 H of the pump. Mod. PM PXX XXX The rating plate of the electronic drive unit is located on its out-... -
Page 9: Abbreviations
About this manual 1.3.4 Abbreviations Abbreviation Meaning in this document Flange: Metal-sealed connector in accordance with ISO 3669 Diameter value (in mm) Direct current Nominal diameter as size description Rotation speed value of a vacuum pump (frequency, in rpm or Hz) High compression Handheld Programming Unit. -
Page 10: Safety
Safety 2 Safety 2.1 General safety information The following 4 risk levels and 1 information level are taken into account in this document. DANGER Immediately pending danger Indicates an immediately pending danger that will result in death or serious injury if not observed. ►... - Page 11 Safety Risks during installation DANGER Danger to life from electric shock Power supply packs that are not specified or are not approved will lead to severe injury to death. ► Make sure that the power supply pack meets the requirements for double isolation between mains input voltage and output voltage, in accordance with IEC 61010-1 IEC 60950-1 and IEC 62368-1.
- Page 12 ► Take suitable safety precautions on-site for the compensation of the occurring torques. ► Before installing a vibration compensator, you must first of all contact Pfeiffer Vacuum. WARNING Danger of cut injuries from unexpected start up.
- Page 13 Safety Risks during maintenance, decommissioning and disposal WARNING Danger to life from electric shock during maintenance and service work The device is only completely de-energized when the mains plug has been disconnected and the tur- bopump is at a standstill. There is a danger to life from electric shock when making contact with live components.
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Page 14: Safety Precautions
► Follow the installation instructions for this turbopump. ► Observe the requirements regarding stability and design of the counter flange. ► Use only original accessories or fixing material approved by Pfeiffer Vacuum for the installation. WARNING Danger to life from poisoning where toxic process media leak from damaged connections Sudden twisting of the turbopump in the event of a fault causes fittings to accelerate. -
Page 15: Limits Of Use Of Product
Safety ► Never put the device into operation with the high vacuum connection open. ► Keep lines and cables away from hot surfaces (> 70°C). ► Never fill or operate the unit with cleaning agents or cleaning agent residues. ► Do not carry out your own conversions or modifications on the unit. ►... -
Page 16: Personnel Qualification
Such training must ensure that individuals are capable of carrying out the required activi- ties and work steps safely and properly. 2.7.2 Personnel qualification for maintenance and repair Advanced training courses Pfeiffer Vacuum offers advanced training courses to maintenance levels 2 and 3. 16/64... -
Page 17: Advanced Training With Pfeiffer Vacuum
─ Customer with Pfeiffer Vacuum service training ─ Pfeiffer Vacuum service technician 2.7.3 Advanced training with Pfeiffer Vacuum For optimal and trouble-free use of this product, Pfeiffer Vacuum offers a comprehensive range of courses and technical trainings. For more information, please contact Pfeiffer Vacuum technical training. -
Page 18: Product Description
Product description 3 Product description 3.1 Function The turbopump forms a compact unit with the electronic drive unit. The Pfeiffer Vacuum power supply packs are used for voltage supply. The properties designation "H" identifies turbopumps that have outstanding compression ratios, in par- ticular for light gases. -
Page 19: Identifying The Product
ID no. 000021320. 3.2.1 Product types The product designation of Pfeiffer Vacuum turbopumps from the HiPace series is composed of the family name, the size (which is based on the pumping speed of the vacuum pump) and, if required, an additional feature description. -
Page 20: Transportation And Storage
► Do not stack the products. ► Wear protective equipment, e.g. safety shoes. Recommendation Pfeiffer Vacuum recommends keeping the transport packaging and original protective cov- Safe transport of the product ► Transport the turbopump only within the permissible temperature limits. -
Page 21: Installation
Installation 5 Installation The installation of the turbopump and its fastening is of outstanding importance. The rotor of the turbo- pump revolves at very high speed. In practice it is not possible to exclude the risk of the rotor touching the stator (e.g. due to the penetration of foreign bodies into the high vacuum connection). The kinetic energy released acts on the housing and on the anchoring of the turbopump within fractions of a sec- ond. -
Page 22: Connecting The High Vacuum Side
● Make sure that all the torques generated if the rotor blocks suddenly, are absorbed by the system on the operator side and the high vacuum connection. ● Only use the approved mounting kits of Pfeiffer Vacuum for the high vacuum connec- tion of the turbopump. -
Page 23: Considering Earthquake Protection
5.3.3 Using a splinter shield or protective screen Pfeiffer Vacuum centering rings with splinter shield or protective screen in the high vacuum flange pro- tect the Turbopump against foreign matter from the vacuum chamber. The puming speed of the pump is reduced according to the passage guide values and the size of the high vacuum flange. -
Page 24: Using The Vibration Compensator
4. Observe the fastening of the ISO flanges. 5.3.5 Mounting orientations Pfeiffer Vacuum turbopumps from the HiPace series are suitable for use with dry compressing backing pumps for mounting in all orientations. ► When using oil-sealed backing pumps, avoid backflow from the fore-vacuum range. -
Page 25: Attaching Iso-K Flange Onto Iso-K
Flange connection ISO-K to ISO-F, bracket screws Connection with bracket screw 1. For the connection of the turbopump, use only the approved mounting kits from Pfeiffer Vacuum. 2. Connect the flange with the components of the mounting kit according to the figure. -
Page 26: Attaching Iso-F Flange To Iso-F
Connection of the stud screw and tapped hole 1. Only use the approved mounting kits of Pfeiffer Vacuum for the connection of the turbopump. 2. Screw in the required number of stud screws with the shorter end in the holes on the counter flange. -
Page 27: Fig. 9: Flange Connection Iso-F, Hexagon Head Screw And Tapped Hole
Connection of the hexagon head screw and tapped hole 1. For the connection of the turbopump, use only the approved mounting kits from Pfeiffer Vacuum. 2. Attach the turbopump with centering ring to the counter flange according to the figure. -
Page 28: Attaching Cf Flange To Cf-F
Flange connection ISO-F, stud screw and through hole Connection of the stud screw and through hole 1. For the connection of the turbopump, use only the approved mounting kits from Pfeiffer Vacuum. 2. Attach the turbopump with centering ring to the counter flange according to the figure. -
Page 29: Connecting Fore-Vacuum Side
Connection of the stud screw and tapped hole 1. For the connection of the turbopump, use only the approved mounting kits from Pfeiffer Vacuum. 2. Screw in the required number of stud screws with the shorter end in the holes on the counter flange. -
Page 30: Cooling Water Connection
Use the turbopump only in combination with a suitable backing pump that can deliver up to the required maximum fore-vacuum pressure. To achieve the fore-vacuum pressure, use a suitable vacuum pump or a pumping station from the Pfeiffer Vacuum range. In this case, the backing pump is also controlled directly via the turbopump electronic drive unit interfaces (e.g., relay box or connection cable). -
Page 31: Tbl. 8: Requirements On The Cooling Water Composition
Installation Parameter Cooling water Appearance ● filtered ● mechanically clear ● visually clear ● no turbidity ● no sediment ● free from grease and oil pH value 7 to 9 Carbonate hardness, max. 10 °dH 12.53 °e 17.8 °fH 178 ppm CaC0 Chloride content, max. -
Page 32: Connecting Accessories
● The use of other accessories for turbopumps is possible and requires settings in the configuration of the electronic drive unit. ● The desired accessory output is configured via RS-485 using Pfeiffer Vacuum control units or a PC. ● For detailed information see the “Electronic drive unit TC 400” or “Electronic drive unit TC 700”... -
Page 33: Grounding Turbopump
► Do not carry out your own conversions or modifications on the unit. ► Ensure the integration into an Emergency Off safety circuit. 5.7.1 Grounding turbopump Pfeiffer Vacuum recommends connecting a suitable grounding cable to discharge applicative interfer- ences. Fig. 18:... -
Page 34: Fig. 19: Connecting Electronic Drive Unit To Power Supply Pack
2. Make sure that the power supply pack main switch is off prior to connection. 3. Use a suitable connection cable from the Pfeiffer Vacuum accessories range. 4. Insert the connecting cable into the connection "DCin" on the electronic drive unit and close the bayonet lock. -
Page 35: Operation
Important settings and function-related variables are programmed ex factory as parameters in the vac- uum pump electronic drive unit. Each parameter has a three-digit number and a description. Parameter- driven operation and control is supported via a Pfeiffer Vacuum control unit, or externally via RS-485 using Pfeiffer Vacuum protocol. -
Page 36: Operating Modes
Instructions for operation without control panel 1. Use only the approved Pfeiffer Vacuum mating plug with bridges on the connection of the elec- tronic drive unit. 2. Switch on the mains supply of the turbopump only immediately before operation. -
Page 37: Switching On The Turbopump
6.4.1 Operating mode display via LED LEDs on the electronic drive unit show the basic operating states of the vacuum pump. A differentiated error and warning display is only possible for operation with the Pfeiffer Vacuum control unit or a PC. 37/64... -
Page 38: Temperature Monitoring
Operation Symbol LED status Display Meaning Currentless On, flashing "pumping station OFF", rotation speed ≤ 60 rpm Green On, inverse flashing "pumping station ON", set rotation speed not reached On, constant "pumping station ON", set rotation speed reached On, flashing "pumping station OFF", speed >... -
Page 39: Tbl. 13: Factory Settings For Delayed Venting In Turbopumps
General information for fast venting We recommend fast venting of larger volumes in 4 steps. 1. Use a Pfeiffer Vacuum venting valve for the turbopump, or match the valve cross-section to the size of the recipient and maximum venting rate. -
Page 40: Maintenance
5. Change the operating fluid reservoir at least every 4 years. 6. Have Pfeiffer Vacuum Service replace the rotor bearing of the turbopump at least every 4 years. 7. Consult with Pfeiffer Vacuum Service about shorter maintenance intervals for extreme loads or im- pure processes. -
Page 41: Replace Operating Fluid Reservoir
● When ordering spare parts, make sure you use the correct pump article number and the operating fluid reservoir. ● This information can be found on the pump rating plate. You can find the safety data sheet in the Pfeiffer Vacuum Download Center. Prerequisites ● Turbopump off ●... -
Page 42: Assembling Operating Fluid Reservoir
Maintenance Fig. 20: Removing operating fluid reservoir 1 O-ring Capillary rod (9×) 2 Closing cap Injection tip 3 Hexagon socket screw Protective cap 4 Operating fluid reservoir Removing operating fluid reservoir 1. Wear laboratory gloves to avoid skin contact. 2. Place the turbopump on the closed high vacuum flange. 3. -
Page 43: Replacing Electronic Drive Unit
Maintenance Fig. 21: Assembling operating fluid reservoir 1 Operating fluid reservoir Closing cap 2 Capillary rods (9×) Hexagon socket screw 3 Injection tip Protective cap 4 O-ring Assembling operating fluid reservoir 1. Insert all the new capillary rods with the tweezers. 2. -
Page 44: Removing Electronic Drive Unit
Maintenance Backing up settings made by the customer The factory operating parameters are always preset in replacement units. All settings made by the customer to the original electronic drive unit are lost when it is replaced. To preserve your custom settings, you have the following options: 1. -
Page 45: Confirming Speed Specification
5. Set the parameter [P:777] to the required value of the nominal rotation speed in Hertz. Alternative to adjusting the nominal rotation speed confirmation A Pfeiffer Vacuum SpeedConfigurator for the one-time immediate setting of parameter [P:777] is included with the replacement units. -
Page 46: Decommissioning
2. Clean the turbopump externally with a lint-free cloth and a little isopropanol. 3. If necessary, arrange for Pfeiffer Vacuum Service to completely clean the turbopump. 4. Observe the total running time of the turbopump and if necessary, arrange for Pfeiffer Vac- uum Service to replace the bearing. -
Page 47: Recycling And Disposal
● Help to reduce the wastage of natural resources. ● Prevent contamination. 9.1 General disposal information Pfeiffer Vacuum products contain materials that you must recycle. ► Dispose of our products according to the following: – Iron – Aluminium –... -
Page 48: Malfunctions
► Follow the installation instructions for this turbopump. ► Observe the requirements regarding stability and design of the counter flange. ► Use only original accessories or fixing material approved by Pfeiffer Vacuum for the installation. WARNING Risk of injury caused by the turbopump breaking away with the vibration compensator in the event of a malfunction Sudden jamming of the rotor generates high destructive torques in accordance with ISO 27892. -
Page 49: Tbl. 15: Troubleshooting Turbopumps
● Reduce the process gas load. ● Rotor not running ● Check the turbopump for noise development smoothly, defective ● Contact Pfeiffer Vacuum Service. bearing ● Run-up time setpoint ad- ● Use a control unit to extend the set value run-up justed too low time [P:700]. -
Page 50: Service Solutions By Pfeiffer Vacuum
We are always focused on perfecting our core competence – servicing of vacuum components. Once you have purchased a product from Pfeiffer Vacuum, our service is far from over. This is often exactly where service begins. Obviously, in proven Pfeiffer Vacuum quality. - Page 51 Service solutions by Pfeiffer Vacuum 5. Prepare the product for transport in accordance with the provisions in the contamination declaration. a) Neutralize the product with nitrogen or dry air. b) Seal all openings with blind flanges, so that they are airtight.
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Page 52: Hipace 800 Spare Parts
HiPace 800 spare parts 12 HiPace 800 spare parts Fig. 24: HiPace 800 spare parts Position Designation Order number Remark Pieces Operating fluid reservoir PM 143 452 -T incl. capillary rods and O- ring Electronic drive unit refer to the rating plate depending on the connec- TC 400 tion panel... -
Page 53: Accessories
Optionally with splinter shield or protective screen. Power supply packs and control units Power supply packs for optimal voltage supply of Pfeiffer Vacuum products are characterized by their compact size and adapted power supply with maximum reliability. Control units are used to check and adjust operating parameters. - Page 54 Accessories Part Order number Vibration damper for HiPace 800/1200/1800, DN 200 ISO-K/F PM 006 668 -X Vibration damper for HiPace 800/1200, DN 200 CF-F PM 006 669 -X Mounting kit for DN 200 ISO-K to ISO-F, with collar flange, coated centering ring, PM 016 960 -T hexagon bolts Mounting kit for DN 200 ISO-K to ISO-F, with collar flange, coated centering ring...
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Page 55: Tbl. 17: Accessories
Accessories Part Order number Sealing gas throttle for HiPace 300 PM Z01 317 Sealing gas throttle for HiPace 30/60/80 PM Z01 316 Sealing gas throttle for HiPace 300 PM Z01 317 Sealing gas throttle for HiPace 400/700/800 P version and HiPace 1200–2300 PM Z01 318 Sealing gas throttle for HiPace 1200–2300 PM Z01 319... -
Page 56: Technical Data And Dimensions
Technical data and dimensions 14 Technical data and dimensions 14.1 General This section describes the basis for the technical data of Pfeiffer Vacuum turbopumps. Technical data Maximum values refer exclusively to the input as a single load. ● Specifications according to PNEUROP committee PN5 ●... - Page 57 Technical data and dimensions Type designation HiPace® 800 H HiPace® 800 H HiPace® 800 H Compression ratio for H 2 · 10 2 · 10 2 · 10 Compression ratio for He 1 · 10 1 · 10 1 · 10 Compression ratio for N 1 ·...
- Page 58 4.2 W 4.2 W 4.2 W output max. Shipping and storage tempera- -20 – 55 °C -20 – 55 °C -20 – 55 °C ture Weight 12.8 kg 19.1 kg 13.6 kg Tbl. 20: Technical data for HiPace 800 H 58/64...
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Page 59: Characteristics
Technical data and dimensions 14.3 Characteristics foreline pressure [hPa ; mbar] Fig. 25: Compression ratio to supply pressure at gas throughput = 0 | HiPace 800 H 14.4 Dimensions Dimensions in mm 59/64... -
Page 60: Fig. 26: Hipace 800 H | Tc 400 | Dn 200 Iso-F
Ø8 DN 25 ISO-KF / G 1/4“ DN 200 ISO-F M8 (6x) 145.5 Fig. 26: HiPace 800 H | TC 400 | DN 200 ISO-F Ø 8 DN 200 ISO-K DN 25 ISO-KF / G 1/4“ M8 (6x) 145.5 Fig. 27: HiPace 800 H | TC 400 | DN 200 ISO-K Ø8... -
Page 61: Ec Declaration Of Conformity
DIN EN 61010-1 : 2020 DIN EN IEC 63000 : 2019 The authorized representative for the compilation of technical documents is Mr. Tobias Stoll, Pfeiffer Vacuum GmbH, Berliner Straße 43, 35614 Asslar, Germany. Signature: Pfeiffer Vacuum GmbH Berliner Straße 43... -
Page 62: Declaration Of Conformity
ISO 21360-4:2018 IEC 61010-1+A1:2010 IEC 63000:2018 The manufacturer's authorized representative in the United Kingdom and the authorized agent for compiling the technical documentation is Pfeiffer Vacuum Ltd, 16 Plover Close, In- terchange Park, MK169PS Newport Pagnell. Signature: Pfeiffer Vacuum GmbH Berliner Straße 43... - Page 63 63/64...