Related Manuals for Pfeiffer Vacuum HILOBE 8103
Summary of Contents for Pfeiffer Vacuum HILOBE 8103
- Page 1 OPERATING INSTRUCTIONS Translation of the Original HILOBE 8103 | 11003 | 14003 Roots pump...
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Page 2: Telegram Example
Dear Customer, Thank you for choosing a Pfeiffer Vacuum product. Your new roots pump should support you in your individual application with full performance and without malfunctions. The name Pfeiffer Vacuum stands for high-quality vacuum technology, a comprehensive and complete range of top-quality products and first-class service. -
Page 3: Table Of Contents
Connecting switch box Connecting temperature sensors Connecting accessories 5.10 Connect to mains power supply Interfaces "Remote" interface 6.1.1 Voltage output 6.1.2 Inputs 6.1.3 Outputs 6.1.4 RS-485 Using RS-485 interface Pfeiffer Vacuum protocol for RS-485 interface 6.3.1 Telegram frame 6.3.2 Telegram description 3/68... - Page 4 Reference value inputs Additional parameter for the DCU Operation Commissioning vacuum pump Switching on the vacuum pump Configuring the connections with the Pfeiffer Vacuum parameter set Operating modes 8.4.1 Normal operation 8.4.2 Stand-by operation 8.4.3 Rotation speed setting mode Operation monitoring 8.5.1 Operating mode display via LED...
- Page 5 Table of contents Declaration of Conformity UK Declaration of Conformity 5/68...
- Page 6 List of tables List of tables Tbl. 1: Stickers on the product Tbl. 2: Abbreviations used Tbl. 3: Permissible ambient conditions Tbl. 4: Features of the roots pumps Tbl. 5: Requirements on the cooling water composition Tbl. 6: Version of the cooling water circuit Tbl.
- Page 7 List of figures List of figures Fig. 1: Position of the stickers on the product Fig. 2: Max. permissible pressure differential between input and output sides, in ac- cordance with pump rotation speed Fig. 3: Design, construction Fig. 4: Design, switch box Fig.
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Page 8: About This Manual
Keep the manual for future consultation. 1.1 Validity This operating instructions is a customer document of Pfeiffer Vacuum. The operating instructions de- scribe the functions of the named product and provide the most important information for the safe use of the device. The description is written in accordance with the valid directives. The information in this op- erating instructions refers to the product's current development status. -
Page 9: Pictographs
About this manual 1.3.2 Pictographs Pictographs used in the document indicate useful information. Note Qr code is linked to further online information. We recommend viewing on a tablet computer. Pay attention to the amount of data that is generated. 1.3.3 Stickers on the product This section describes all the stickers on the product along with their meaning. -
Page 10: Abbreviations
About this manual Closure seal warranty seal The product is sealed ex-factory. Damaging or removing a clo- sure seal results in loss of the warranty. Oil can The "Oil can" symbol identifies the lubricant filler screws. Tbl. 1: Stickers on the product Fig. -
Page 11: Tbl. 2: Abbreviations Used
About this manual Abbreviation Explanation Service instructions Pfeiffer Vacuum Tbl. 2: Abbreviations used 11/68... -
Page 12: Safety
Safety 2 Safety 2.1 General safety information The following 4 risk levels and 1 information level are taken into account in this document. DANGER Immediately pending danger Indicates an immediately pending danger that will result in death or serious injury if not observed. ►... - Page 13 Safety Risks during installation DANGER Danger to life from electric shock Touching exposed and voltage-bearing elements causes an electric shock. Improper connection of the mains supply leads to the risk of touchable live housing parts. There is a risk to life. ►...
- Page 14 ► Install suitable touch protection if the vacuum pump is accessible to untrained persons. ► Allow the vacuum pump to cool down before carrying out any work. ► Contact Pfeiffer Vacuum for suitable touch protection in system solutions. Risks during operation...
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Page 15: Safety Precautions
Safety Risks during maintenance, decommissioning and in the event of malfunctions WARNING Danger to life from electric shock during maintenance and service work There is a danger to life from electric shock when making contact with live components that still exist after the vacuum pump has been switched off. -
Page 16: Limits Of Use
Safety Infringement of conformity due to modifications to the product The Declaration of Conformity from the manufacturer is no longer valid if the operator changes the original product or installs additional equipment. ● Following the installation into a system, the operator is required to check and re-evalu- ate the conformity of the overall system in the context of the relevant European Direc- tives, before commissioning that system. -
Page 17: Proper Use
► Adhere to the installation, commissioning, operating, and maintenance instructions. ► Use only accessory parts recommended by Pfeiffer Vacuum. 2.6 Foreseeable improper use Improper use of the product invalidates all warranty and liability claims. Any use that is counter to the purpose of the product, whether intentional or unintentional, is regarded as misuse. -
Page 18: Personnel Qualification
2.7.2 Personnel qualification for maintenance and repair Adequately trained individuals are: ● Maintenance level 1 ─ Customer with technical education ─ Pfeiffer Vacuum service technician ● Maintenance level 3 ─ Pfeiffer Vacuum service technician 18/68... -
Page 19: Product Description
Lubrication is limited to the two bearing and gear chambers which are arranged separately from the suction chambers. Scan the QR code or click here and see how Pfeiffer Vacuum roots pumps work. Fig. 3: Design, construction 1 Vacuum flange with flange cover... -
Page 20: Drive
The vacuum pump is suitable for vertical direction of flow. 3.2 Identifying product To ensure for a clear identification of the product when communicating with Pfeiffer Vacuum, always keep all of the information on the rating plate to hand. The following information is shown on the rating plates: ●... -
Page 21: Product Features
Product description 3.3 Product features Pump type Nominal pumping speed Intake flange/direction of flow HiLobe 8103 top/vertical 2700 – 8120 m HiLobe 11003 top/vertical 2700 – 10830 m HiLobe 14003 top/vertical 2700 – 13540 m Tbl. 4: Features of the roots pumps 3.4 Scope of delivery... -
Page 22: Transportation And Storage
● Fill the gear and bearing chambers with lubricant only once the final installation posi- tion is reached. Packing Pfeiffer Vacuum recommends storing the transport packaging. General notes 1. Observe weight specified on the rating plate. 2. Where possible, always transport or ship the roots pump in its original packaging. -
Page 23: Storing Vacuum Pump
Neither the suction chamber nor the pistons in the roots pump in the roots pump interior are provided with corrosion protection. Storage Pfeiffer Vacuum recommends storing the products in their original transport packaging. Procedure 1. Vacuum-seal both connection flanges. 2. Store the roots pump only in dry, dust-free rooms, within the specified ambient conditions. -
Page 24: Installation
► Install suitable touch protection if the vacuum pump is accessible to untrained persons. ► Allow the vacuum pump to cool down before carrying out any work. ► Contact Pfeiffer Vacuum for suitable touch protection in system solutions. General notes for the installation of vacuum components ►... -
Page 25: Filling With Lubricant
– Only the lubricant used during initial installation is permissible. – D2 is permitted as a replacement for D1. ► Contact Pfeiffer Vacuum if you want to use another type of lubricant. Required consumables ● Lubricant of the vacuum pump Required tools ●... -
Page 26: Connecting Vacuum Side
Installation Fig. 7: Filling with lubricant 1 Filler screws Drain screw 2 Fill level limiter Filling the lubricant The oil chambers of the roots pump are each equipped with a fill level limiter. A riser tube limits the max. fill level. ●... -
Page 27: Fig. 8: Connecting The Vacuum Side To Iso-F
Installation NOTICE Property damage from intake of solid particles During commissioning, there is a risk of damage to the suction chamber from dirt from the system or the pipes. ► Use a suitable protective strainer ("start-up strainer") in the intake flange. ►... -
Page 28: Connecting The Fore-Vacuum Side
● Ring spanner, WAF 16 for flange DN 160 ISO-F and DN 250 ISO-F ● Ring spanner, WAF 30 for flange DN 160 PN16 and DN 250 PN16 Condensate separator Pfeiffer Vacuum recommends installing a condensate separator, with condensate drain at the lowest point of the exhaust line. Connecting the fore-vacuum side 1. -
Page 29: Tbl. 5: Requirements On The Cooling Water Composition
Installation Parameter Cooling water Appearance ● filtered ● mechanically clear ● visually clear ● no turbidity ● no sediment ● free from grease and oil pH value 7 to 9 Carbonate hardness, max. 10 °dH 12.53 °e 17.8 °fH 178 ppm CaC0 Chloride content, max. -
Page 30: Connecting Switch Box
3 Feed line Procedure Pfeiffer Vacuum recommends the use of a dirt trap in the supply line. 1. Connect the cooling water supply line to the hose nozzle of the quick fitting coupling at the desig- nated cooling water inlet. -
Page 31: Connecting Temperature Sensors
Installation Fig. 10: Connecting switch box 1 Switch box Status LED, red 2 Status LED, green On/off button 3 Status LED, yellow Mains connection 4 Motor connecting cable "Remote" interface 5 Motor Stand-by button Connect the motor connecting cable ► Connect the motor connecting cable to the motor. 5.8 Connecting temperature sensors For temperature monitoring, the roots pump has a temperature sensor on each of the two oil chambers. -
Page 32: Connecting Accessories
► Connect the temperature sensors on both oil chambers to the matching connections (Temp. 1, Temp. 2) on the electronic drive unit. 5.9 Connecting accessories Installation and operation of accessories Pfeiffer Vacuum offers a series of special, compatible accessories for its roots pumps. ● Information and ordering options for approved accessories can be found online. -
Page 33: Tbl. 7: Required Properties Of The Power Supply Cable
Installation WARNING Risk of fatal injury due to electric shock on account of incorrect installation The device's power supply uses life-threatening voltages. Unsafe or improper installation can lead to life-threatening situations from electric shocks obtained from working with or on the unit. ►... -
Page 34: Interfaces
The 15-pin sub-D connection with the "remote" designation offers the possibility to operate the electron- ic drive unit via remote control. The following specifications are the factory settings for the electronic drive unit. They can be configured with the Pfeiffer Vacuum parameter set. ► Utilize the screened plug and cable. -
Page 35: Inputs
GND: Vacuum pump off 6.1.4 RS-485 Connecting RS-485 via D-Sub ► Connect a Pfeiffer Vacuum control unit or an external PC via pin 13 and pin 14 at the D-Sub con- nection of the electronic drive unit. 6.2 Using RS-485 interface DANGER... -
Page 36: Pfeiffer Vacuum Protocol For Rs-485 Interface
Interfaces The interface designated “RS-485” is intended for connecting a Pfeiffer Vacuum control unit or a exter- nal PC. The connections are galvanically safe and are isolated from the maximum supply voltage for the electronic drive unit. Designation Value Serial interface... -
Page 37: Telegram Description
● Group address "9xx" for all identical units (no response) ● Global address "000" for all units on the bus (no response) Action according to telegram description n2 – n0 Pfeiffer Vacuum parameter numbers I1 – I0 Data length dn to d0 dn – d0 Data in the respective data type (see chapter “Data types”, page... -
Page 38: Data Types
Interfaces --> ASCII 6.3.5 Data types Data type Description Length Example l1 – l0 boolean_old Logical value (false/true) 000000 is equivalent to false 111111 is equivalent to true u_integer Positive whole number 000000 to 999999 u_real Positive fixed point number 001571 corresponds with 15.71 string Any character string with 6 charac-... -
Page 39: Parameter Set
Important settings and function-related characteristics are factory-programmed into the electronic drive unit as parameters. Each parameter has a three-digit number and a description. The use of the parame- ter is possible via Pfeiffer Vacuum displays and control panels, or externally via RS-485 using Pfeiffer Vacuum protocol. -
Page 40: Status Requests
Parameter set Display Designations Functions Data Unit min. max. type cess fault type VentOnOff 0 = off 1 = on valid only for pumps with CtrlViaInt Operate via in- 1 = remote terface 2 = RS-485 4 = PV.can 32 = Keys on the front pan- 255 = Interface selection IntSelLckd Interface selec-... -
Page 41: Reference Value Inputs
The basic parameter set is set in the electronic drive unit ex-factory. For controlling con- nected external components (e.g. vacuum measuring instruments), additional parameters (extended parameter set) are available in the corresponding Pfeiffer Vacuum display and control panels. ● Refer to the corresponding operating instructions of the respective components. -
Page 42: Operation
► Install suitable touch protection if the vacuum pump is accessible to untrained persons. ► Allow the vacuum pump to cool down before carrying out any work. ► Contact Pfeiffer Vacuum for suitable touch protection in system solutions. Observe before switching on 1. -
Page 43: Operating Modes
► Connect the remote control via the "remote" 15-pin D-Sub socket. The control is carried out by means of "PLC level". Operate with peripheral devices or PC 1. When handling the Pfeiffer Vacuum display and control units, observe the respective operating in- structions: – Operating instructions at the Download Center. -
Page 44: Normal Operation
The electronic drive unit regulates automatically to the next valid value. Pfeiffer Vacuum recommends stand-by operation for the vacuum pump during breaks in processes or production. ● If stand-by mode is active, the electronic drive unit reduces the rotation speed of the vacuum pump in the range of 25 to 100% of the nominal speed. -
Page 45: Temperature Monitoring
Operation Symbol LED status Display Meaning Green without current On, flashing "Pump OFF" On, constant "Pump ON" Yellow no warning On, constant Warning No errors On, constant Error Tbl. 17: Meaning of the LEDs 8.5.2 Temperature monitoring Depending on the sensor type, temperature thresholds for warning and malfunction messages are stor- ed immutably in the parameter set of the electronic drive unit. - Page 46 3. Vent the vacuum pump via the intake side to avoid the gas backstreaming. 4. Switch off the process- and pump-specific media supply (e.g. the sealing gas supply). Alternative: Switch off via the Pfeiffer Vacuum parameter ► Set the parameter [P:010] to the value "0".
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Page 47: Maintenance
► Keep limbs out of the reach of the roots pump. NOTICE Danger of property damage from improper maintenance Unprofessional work on the vacuum pump will lead to damage for which Pfeiffer Vacuum accepts no liability. ► We recommend taking advantage of our service training offering. -
Page 48: Tbl. 18: Maintenance Intervals
We recommend that Pfeiffer Vacuum Service (PV) carry out maintenance work at level 3. Pfeiffer Vacuum will be released from all warranty and liability claims if maintenance work is not carried out properly. This also applies wherever parts other than original spare parts are used. -
Page 49: Cleaning Air Filter
Maintenance 9.3 Cleaning air filter Fig. 15: Replace the filter mat of the fan 1 Filter mats Louvre grille Required tools ● Screwdriver Clean or replace filter 1. Carefully lever off the louver grille using a screwdriver. 2. Remove the filter mats. 3. -
Page 50: Draining Lubricant
The usable life may deviate from the reference value specified depending on thermic and chemical loads, or due to penetrating process media in gear and bearing chambers. Safety data sheets You can obtain the safety data sheets for lubricants from Pfeiffer Vacuum on request, or from the Pfeiffer Vacuum Download Center. -
Page 51: Filling With Lubricant
Maintenance 4. Hold the fill level limiter with the ring spanner and unscrew the drain screw at the same time. 5. Unscrew the fill level limiter and allow the lubricant to drain. 9.4.2 Filling with lubricant Required consumables ● Lubricant of the vacuum pump Required tools ●... -
Page 52: Decommissioning
The useful life of the lubricant is limited (max. 2 years). Prior to recommissioning, carry out the follow- ing operations following inactivity of 2 years or more: ► Observe the maintenance instructions – consult Pfeiffer Vacuum where necessary. ► Change the lubricant. -
Page 53: Recycling And Disposal
– Potentially contaminated components that come into contact with media 11.2 Dispose of HiLobe roots pumps Pfeiffer Vacuum roots pumps from the HiLobe series contain materials that you must recycle. 1. Fully drain the lubricant. 2. Disconnect the electronic drive unit. -
Page 54: Malfunctions
● Suction chamber dirty ● Switch off the vacuum pump immediate- ● Clean suction chamber. ● If necessary, contact Pfeiffer Vacuum Service. Vacuum pump switches off after a while ● Thermal protection ● Determine the cause and eliminate the... -
Page 55: Error Codes
1. Read out error codes via Pfeiffer display and control units or a PC. 2. Remove the cause of the malfunction. 3. Reset the malfunction message with parameter [P:009]. – Use preconfigured quick keys with the symbol or display tiles on Pfeiffer Vacuum display and control units. Error Problem... -
Page 56: Warning And Malfunction Messages When Operating With Control Units
Err173 Motor excess current ● Suction chamber dirty ● Check the vacuum pump (FC) ● Short-circuit ● Contact Pfeiffer Vacuum Service Err177 Overload (FC) ● Suction chamber contaminated – ● Check the vacuum pump Vacuum pump clogged over a ● Contact Pfeiffer Vacuum Service longer period or overloaded ●... -
Page 57: Service Solutions By Pfeiffer Vacuum
We are always focused on perfecting our core competence – servicing of vacuum components. Once you have purchased a product from Pfeiffer Vacuum, our service is far from over. This is often exactly where service begins. Obviously, in proven Pfeiffer Vacuum quality. - Page 58 Service solutions by Pfeiffer Vacuum 5. Prepare the product for transport in accordance with the provisions in the contamination declaration. a) Neutralize the product with nitrogen or dry air. b) Seal all openings with blind flanges, so that they are airtight.
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Page 59: Spare Parts
► Use only original spare parts. Spare part packages Pump version Order number Maintenance kit 1 HiLobe 8103 PP E47 000 -T HiLobe 11003 Maintenance kit 3 PP E42 200 -T HiLobe 14003 Maintenance kit for cleaning the suction chamber PP E48 200 -T Tbl. -
Page 60: Accessories
Accessories 15 Accessories View the line of accessories for Pfeiffer Vacuum roots pumps online at pfeiffer-vacuum.de. 15.1 Accessory information Fixing materials Type-specific assembled packages ensure secure fastening of the vacuum pump. Optionally with splint- er shield or protective screen. Display units and cable Display and operating units are used to check and adjust operating parameters. -
Page 61: Tbl. 25: Consumables
Accessories Description Order number F5, Perfluoropolyether, 1 l PK 001 852 -T F5, Perfluoropolyether, 5 l PK 001 853 -T Tbl. 25: Consumables 61/68... -
Page 62: Technical Data And Dimensions
Technical data and dimensions 16 Technical data and dimensions 16.1 General Basis for the technical data of Pfeiffer Vacuum roots pumps ● Specifications according to PNEUROP committee PN5 ● ISO 21360-1: 2016 “Vacuum technology - Standard methods for measuring vacuum-pump per- formance - General description”... -
Page 63: Technical Data
Technical data and dimensions 16.3 Technical data Type designation HiLobe 8103 HiLobe 11003 HiLobe 14003 Part number PP V60 301 PP V61 301 PP V62 301 Connection flange (in) DN 250 ISO-F | DN DN 250 ISO-F | DN DN 250 ISO-F | DN... -
Page 64: Fig. 18: Hilobe | Dn 250
Technical data and dimensions M24 (12×) DN 250 PN16 M10 (12×) DN 250 ISO-F 406.5 G 1/2” (4×) G 3/8” (4×) DN 250 PN16 DN 250 ISO-F 652.5 1114.4 Fig. 18: HiLobe | DN 250 64/68... -
Page 65: Fig. 19: Switch Box With Electronic Drive Unit Rc 15000
Technical data and dimensions Fig. 19: Switch box with electronic drive unit RC 15000 65/68... - Page 66 DIN EN 60529: 2014 DIN EN 60204-1: 2019 DIN EN IEC 63000: 2019 The authorized representative for the compilation of technical documents is Dr. Adrian Wirth, Pfeiffer Vacuum GmbH, Berliner Straße 43, 35614 Asslar, Germany. Signature: Pfeiffer Vacuum GmbH Berliner Straße 43...
- Page 67 EN 60529: 1991 + A1: 2000 + A2: 2013 EN 60204-1: 2018 EN IEC 63000: 2018 The importer into the United Kingdom and the authorized representative for the compilation of technical documentation is Pfeiffer Vacuum Ltd, 16 Plover Close, Interchange Park, MK169PS Newport Pagnell. Signature: Pfeiffer Vacuum GmbH Berliner Straße 43...