Pfeiffer Vacuum HiCube 80 Eco Operating Instructions Manual
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Pfeiffer Vacuum HiCube 80 Eco Operating Instructions Manual

Turbo pumping station
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HiCube 80 Eco
Turbo pumping station
Operating Instructions
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Summary of Contents for Pfeiffer Vacuum HiCube 80 Eco

  • Page 1 HiCube 80 Eco Turbo pumping station Operating Instructions...

  • Page 2: Table Of Contents

    Spare parts HiCube 80 Eco ........

  • Page 3: About This Manual

    About this manual Validity This operating manual is for customers of Pfeiffer Vacuum. It describes the functioning of the designated product and provides the most important information for safe use of the unit. The description follows applicable EU guidelines. All information provided in this operating manual refer to the current state of the product's development.
  • Page 4 About this manual Pictograph Prohibition of an action or activity in connection with a source of danger, definitions the disregarding of which may result in serious accidents Warning of a displayed source of danger in connection with operation of the unit or equipment Command to perform an action or task associated with a source of dan- ger, the disregarding of which may result in serious accidents Important information about the product or this document...

  • Page 5: Safety

    Installation and operation of accessories Pfeiffer Vacuum pumps can be equipped with a series of adapted accessories. The in- stallation, operation and maintenance of connected devices are described in detail in the operating instructions of the individual components.

  • Page 6: Protective Equipment

    Safety ● Do not carry out any unauthorised modifications or conversions to the pumps. ● The unit has been accredited with protection class IP 20. Take necessary measures when installing into ambient conditions, which afford other protection classes. ● Note the shipping instructions, when returning the unit. Protective equipment Determined situations concerning the handling of vacuum pumps require wearing of per- sonal protective equipment.

  • Page 7: Proper Use

    ● Only operate the pumping station as an entire unit. ● Only use the pumping station for evacuation of dry and inert gases; other applications only after consultation with Pfeiffer Vacuum. Improper use Improper use will cause all claims for liability and warranties to be forfeited. Improper use is defined as usage for purposes deviating from those mentioned above, especially: ●...

  • Page 8: Transport And Storage

     Always transport the pumping station uprightly and as even as possible.  Keep the original protective covers. Transportation lock The backing pump of the pumping station HiCube 80 Eco is secured against damage during transport (see p. 16, chap. 5.6).  Follow instructions concerning the installation location! ...

  • Page 9: Product Description

    Order number with display and PM S03 555 PM S03 556 PM S03 557 control unit To correctly identify the product when communicating with Pfeiffer Vacuum, always have the information from the rating plate available. D-35614 Asslar HiPace 300 Oil: Mod.:...

  • Page 10: Function

    Power supply pack TPS 110 Backing pump MVP 015-2 The turbo pumping station HiCube 80 Eco is available with or without a display and con- trol unit. The display and control unit DCU 002 is used to control and monitor the pumping station.

  • Page 11: Range Of Application

    Product description Range of application The pumping station HiCube 80 Eco must be installed and operated in the following am- bient conditions. Installation location weather protected (indoors) Protection category IP 20 Protection class Ambient temperature +5 °C to +30 °C with convection cooling without gas throughput +5 °C to +35 °C with air cooling...

  • Page 12: Installation

    Install suitable screening sheets, if necessary (design information on request). Connecting the high vacuum side The assembly of superstructures on the pumping station HiCube 80 Eco is in the opera- tor’s responsibility. The load capacity of the high vacuum flange is specific for the used turbopump.
  • Page 13 Installation The installation of a Pfeiffer Vacuum centering ring with splinter shield or protection Use of a splinter screen in the high vacuum flange protects the turbopump against foreign bodies coming shield or protection from the chamber. The pumping speed is reduced.

  • Page 14: Connecting The Exhaust Side

    The connection types for installation of CF to CF flange are "stud screw and blind hole" as well as "hex screw and through hole". The following elements are required: ● the valid mounting kit of the Pfeiffer Vacuum accessories programme ● A copper seal ●...

  • Page 15: Connecting Accessories

    Accessory connection on the TC 110 The connection of Pfeiffer Vacuum accessory units to the electronic drive unit TC 110 is only possible by using respective connecting cables or adapters.  Configurate the preferred accessory output via RS-485 using a Pfeiffer Vacuum dis- play and control unit or a PC.

  • Page 16: Transportation Lock

    Installation Transportation lock Turbo pumping stations of the HiCube 80 Eco line are equipped with a transportation lock for the backing pumps (see label). The backing pump is diagonally fixed with cylinder head screws with nuts via two spring loaded rails at the bottom plate of the pumping sta- tion.

  • Page 17: Connecting To The Mains Power Supply

    Safe operation after installation is the responsibility of the operator.  Do not independently modify or change the pump and electrical equipment.  Make sure that the system is integrated in an emergency off safety circuit.  Consult Pfeiffer Vacuum for special requirements. CAUTION Automatic start After connecting the supply voltage and switching on the main switch, pumping stations without display and control unit will run up immediately.

  • Page 18: Operation

    (see p. 20, chap. 6.4). Operation modes The following operation modes are available: ● Operation without operating unit ● Operation via RS-485 and Pfeiffer Vacuum display and control units or PC Function description WARNING Danger due to open high vacuum flange The rotor of the turbopump turns at high speed.
  • Page 19 Operation  Consider the following manuals for the operation via Pfeiffer Vacuum display and con- Operation with DCU trol units: ● Operating instructions "DCU" ● Operating instructions "Electronic drive unit"  Switch on the mains supply via the main switch.

  • Page 20: Operation With Gas Ballast Valve

    Operation Operation with gas ballast valve Steam or moisture from pumped media can condense in the backing pump and hence impair the suction performance. Letting in gas ballast improves the discharge of condensate, and the pump achieves the specified final vacuum more quickly. The gas ballast valve can be replaced with a flush- ing gas connection if necessary.

  • Page 21: Switching Off And Venting

    – The valve cross section for the venting rate of 15 hPa/s must be adapted to the size of the vacuum chamber. – For small vacuum chambers, use the Pfeiffer Vacuum venting valve.  Then vent with an additional venting valve of any desired size.

  • Page 22: Maintenance / Replacement

     Decontaminate affected parts before carrying out maintenance work. NOTICE Disclaimer of liability Pfeiffer Vacuum accepts no liability for personal injury or material damage, losses or operating malfunctions due to improperly performed maintenance. The liability and war- ranty entitlement expires.
  • Page 23 Connection to X3 Preset accessory Air cooling unit acc. A1 Venting valve acc. B1 Backing pump acc. DO1 Overview of factory preconfigured accessory connections on the HiCube 80 Eco Dismantling of the Housing turbopump 33/29 Mounting plate Turbopump Fore-vacuum connection,...
  • Page 24 Maintenance / replacement Removing the back- ing pump 21/28 11.1 21/28 11.2 Fig. 9: Disassembly of the diaphragm pump from the pumping stand frame Casing 11.2 Exhaust silencer Cylinder screw Baking pump Casing screw Clamping screw 11.1 Vacuum connection backing pump Washer ...

  • Page 25: Decommissioning

     Check pumping station for contamination and moisture.  Clean the pumping station externally with a lint-free cloth and little industrial alcohol.  If necessary, have Pfeiffer Vacuum Service clean the pumping station completely.  Installation and commissioning in accordance with the operating instructions.

  • Page 26: Malfunctions

    DCU. ● Please refer to the relevant operating manual for troubleshooting at pumping station components. ● If no display and control unit is available, please contact the Pfeiffer Vacuum Service. Rectifying malfunctions Problem...

  • Page 27: Service

    The following steps are necessary to ensure a fast, smooth servicing process:  Download the forms "Service Request" and "Declaration on Contamination".  Fill out the "Service Request" form and send it by fax or e-mail to your Pfeiffer Vacuum service address.

  • Page 28: Spare Parts Hicube 80 Eco

    Spare parts HiCube 80 Eco 11 Spare parts HiCube 80 Eco Please also specify model number of the the rating plate when ordering accessories or spare parts. Refer to the operating manuals for the individual components.

  • Page 29: Technical Data And Dimensions

    Technical data and dimensions 12 Technical data and dimensions 12.1 General Basic principles for the Technical Data of Pfeiffer Vacuum Turbopumps: ● Recommendations of PNEUROP committee PN5 ● ISO 21360; 2007: "Vacuum technology - Standard methods for measuring vacuum- pump performance - General description"...

  • Page 30: Dimensions

    Technical data and dimensions 12.3 Dimensions Dimensions HiCube 80 Eco HiCube 80 Eco HiCube 80 Eco Flange (in) DN 63 ISO-K DN 63 CF-F DN 40 ISO-KF 347 mm 349.5 mm 352.5 mm 159 mm 165 mm 168 mm...

  • Page 31: Declaration Of Conformity

    In addition, the product cited below satisfies all relevant provisions of EC directive "Elec- tromagnetic Compatibility" 2004/108/EC . The agent responsible for compiling the technical documentation is Mr. Jörg Stanzel, Pfeiffer Vacuum GmbH, Berliner Straße 43, 35614 Aßlar. HiCube HiCube 80 Eco...
  • Page 32 Vacuum solutions Pfeiffer Vacuum stands for innovative and custom vacuum solutions worldwide, technological perfection, from a single source competent advice and reliable service. Complete range From a single component to complex systems: of products We are the only supplier of vacuum technology that provides a complete product portfolio.

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