Pfeiffer Vacuum HiCube 80 Eco Operating Instructions Manual
Turbo pumping station
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- Operating instructions manual (32 pages) ,
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Table of Contents
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Summary of Contents for Pfeiffer Vacuum HiCube 80 Eco
- Page 1 Betriebsanleitung • Operating Instructions Turbo Pumping Station HiCube 80 Eco...
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Page 2: Table Of Contents
Service ..........21 Spare parts HiCube 80 Eco ......21 Technical data and dimensions. -
Page 3: About This Manual
1 About this manual 1.1 Validity This operating manual is for customers of Pfeiffer Vacuum. It describes the func- tioning of the designated product and provides the most important information for safe use of the unit. The description follows applicable EU guidelines. All informa- tion provided in this operating manual refer to the current state of the product's de- velopment. - Page 4 About this manual Pictograph Prohibition of an action or activity in connection with a definitions source of danger, the disregarding of which may result in serious accidents. Warning of a displayed source of danger in connection with operation of the unit or equipment. Command to perform an action or task associated with a source of danger, the disregarding of which may result in serious accidents.
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Page 5: Safety
• Only operate the pumping station as an entire unit. • Only use the pumping station for evacuation of dry and inert gases; other appli- cations only after consultation with Pfeiffer Vacuum. 2.3 Improper use Improper use will cause all claims for liability and guarantees to be forfeited. Im-... -
Page 6: Transport And Storage
Transport and storage • The connection to a power supply with earthing of a direct voltage pole. • The use of accessories, which are not named in this manual. NOTE Warranty void if seal is broken Warranty seal The product is sealed at the factory. Damaging or removal of the seal leads to the loss of liability and warranty entitlements. -
Page 7: Product Description
The turbo pumping station HiCube 80 Eco is available with or without a display and control unit. The display and control unit DCU 002 is used to control and monitor the pumping station. -
Page 8: Range Of Application
In the case of excess temperature the electronic drive unit reduces the drive power automatically. Drive Electronic drive unit of the turbopump 4.3 Range of application The pumping station HiCube 80 Eco must be installed and operated in the follow- ing ambient conditions. Installation location weather protected (indoors) Temperature +5 °C to +40 °C (up to +35 °C with air cooling) -
Page 9: Installation
5.3 Connecting the high vacuum side The assembly of superstructure on the pumping station HiCube 80 Eco is in the op- erator’s responsibility. The load capacity of the high vacuum flange is specific for the used turbopump. The gross weight of superstructure on the pumping station HiCube 80 Eco may not exceed 50 kg! ... -
Page 10: Connecting To The Mains Power Supply
Make sure that the system is integrated in an emergency off safety circuit. Always ensure a safe connection to the protective earthing conductor (PE, protection class I). Consult Pfeiffer Vacuum for special requirements. CAUTION Automatic start After connecting the supply voltage and switching on the main switch, pumping stati- ons without display and control unit will run up immediately. -
Page 11: Connecting Accessories
5.6 Connecting accessories NOTE Installation and operation of accessories Pfeiffer Vacuum pumps can be equipped with a series of adapted accessories. The installation, operation and maintenance of connected devices are described in detail in the operating instructions of the individual components. -
Page 12: Operation
Pumping of gases with the molecular mass> 39 in the wrong gas mode can lead to destruction of the pump. Ensure the gas mode is correctly set. Contact Pfeiffer Vacuum before using gases with a greater molecular mass (> 80). 6.2 Operation modes The following operation modes are available: •... -
Page 13: Operation With Gas Ballast Valve
Operation Consider the following manuals for the operation via Pfeiffer Vacuum display Operation with DCU and control units: • Operating instructions "DCU" • Operating instructions "Electronic drive unit" Switch on the mains supply via the main switch. Switch on the pumping station via button "ON/OFF" on the DCU 002. -
Page 14: Monitoring Of The Operation Conditions
Operation 6.5 Monitoring of the operation conditions Operating mode dis- LEDs in the front panel of the electronic drive unit show basic operating conditions of the turbopump. A differentiated malfunction and warning display is possible play via LED only for operation with DCU or HPU. Symbol Steady OFF Flashing Blinking Steady ON... - Page 15 – The valve cross section for the venting rate of 15 mbar/s must be adapted to the size of the vacuum chamber. – For small vacuum chambers, use the Pfeiffer Vacuum venting valve. Then vent with an additional venting valve of any desired size.
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Page 16: Maintenance / Replacement
Decontaminate affected parts before carrying out maintenance work. NOTE Disclaimer of liability Pfeiffer Vacuum accepts no liability for personal injury or material damage, losses or operating malfunctions due to improperly performed maintenance. The liability and warranty entitlement expires. WARNING... - Page 17 Connection to X3 Preset accessory acc. A1 Air cooling unit acc. B1 Venting valve acc. DO1 Backing pump Overview of factory preconfigured accessory connections on the HiCube 80 Eco Dismantling of the Housing turbopump 33/29 Mounting plate Turbopump Fore-vacuum connection,...
- Page 18 Maintenance / replacement Removing the ba- Housing cking pump Frame 11.1 Backing pump vacuum connection Housing screw 21/34 Washer Clamping screw 21/34 11.1 Fig. 6: Disassembly of the pumping stand housing Detach the fore-vacuum line from the vacuum connection of the diaphragm pump and take it off.
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Page 19: Decommissioning
Check pumping station for contamination and moisture. Clean the pumping station externally with a lint-free cloth and little industrial al- cohol. If necessary, have Pfeiffer Vacuum Service clean the pumping station complete- Installation and commissioning in accordance with the operating instructions. 8.3 Disposal Products or parts thereof (mechanical and electrical components, operating fluids, etc.) may cause environmental burden. -
Page 20: Malfunctions
Alternatively, a fault code can also be output at the display and control unit DCU. • Please refer to the relevant operating manual for information about troubles- hooting individual pump components. • If no display and control unit is available, please contact the Pfeiffer Vacuum Ser- vice. 9.1 Rectifying malfunctions Problem... -
Page 21: Service
Service 10 Service Pfeiffer Vacuum offers first-class service! • Operating fluid and bearing change on the spot by Pfeiffer Vacuum FieldService • Maintenance / repair in the nearby ServiceCenter or ServicePoint • Fast replacement with exchange products in mint condition •... -
Page 22: Technical Data And Dimensions
Technical data and dimensions 12 Technical data and dimensions 12.1 General Basic principles for the Technical Data of Pfeiffer Vacuum Turbopumps: • Recommendations of PNEUROP committee PN5 • ISO 21360; 2007: "Vacuum technology - Standard methods for measuring vacu- um-pump performance - General description"... -
Page 23: Declaration Of Conformity
The product specified below is in correspondence to the EU directives Machin- ery 98/37/EEC, Electromagnetic Compatibility 89/336/EEC and Low Voltage 2006/95/EEC. HiCube HiCube 80 Eco Guidelines, harmonised standards and national standards in languages and specifications which have been applied: EN 1012-2... - Page 24 Roots pumps Dry compressing pumps Leak detectors Valves Components and feedthroughs Vacuum measurement Gas analysis System engineering Service Pfeiffer Vacuum Technology AG · Headquarters/Germany Tel. +49-(0) 64 41-8 02-0 · Fax +49-(0) 64 41-8 02-2 02 · info@pfeiffer-vacuum.de · www.pfeiffer-vacuum.net...