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Table of Contents
Related Manuals for Warrior Winches 6000EN
Summary of Contents for Warrior Winches 6000EN
- Page 1 ELECTRICAL WINCH 6000EN Assembly & Operating Instructions...
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Page 2: Table Of Contents
CONTENTS INTRODUCTION ..................1 GETTING TO KNOW YOUR WINCH ............2 SAFETY PRECAUTIONS ................. 3 GENERAL TIPS FOR SAFE OPERATION ..........5 WINCHING TECHNIQUES A-Z ..............6 WINCH ASSEMBLY AND MOUNTING ............ 7 MOUNTING DRAWING ................9 WINCH ACCESSORIES YOU WILL NEED ..........9 RIGGING TECHNIQUES ................ -
Page 3: Introduction
INTRODUCTION Congratulations on your purchase of a high quality winch. We design and build winches to strict specifications and with proper use and maintenance will bring you years of satisfying service. WARNING - Read, study and follow all instructions before operating this winch. -
Page 4: Getting To Know Your Winch
GETTING TO KNOW YOUR WINCH Your winch is a powerful piece of machinery. It is important that you understand the basics of its operation and specifications so that when you need to use it, you can use it with confidence and safety. Below is a list of the components of your winch and their use. -
Page 5: Safety Precautions
11. Wireless Remote Control: allow you control winch up to 50 Ft away. 12. Universal Flat Bed Mounting Channel: Your winch could have been optionally supplied with a flat bed mounting channel that can be mounted to most flat surfaces such as trailers, step bumpers, truck beds, etc. The mounting channel also has holes to accept your roller fairlead. - Page 6 WARNING – The wire rope may break before the motor stalls. For heavy loads at or near rated capacity, use a pulley block/snatch block to reduce the load on the wire rope. WARNING -Never step over a cable, or go near a cable under load (in tension). WARNING - Don’t move the vehicle to pull a load (towing) on the winch cable.
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Page 7: General Tips For Safe Operation
CAUTION - If the motor stalls do not maintain power to the winch. Electric winches are designed and made for intermittent use and should not be used in constant duty applications. CAUTION - Never disengage the clutch when there is a load on the winch. CAUTION –... -
Page 8: Winching Techniques A-Z
• Never connect the cable back to itself. This will cause cable damage. Always use a snatch block, sling or chain of suitable strength as shown in the illustrations. • Store the remote control inside your vehicle in a place that it will not be damaged. -
Page 9: Winch Assembly And Mounting
n. Clear the area. Make sure all spectators are back and that no one is directly in front or behind the vehicle or anchor point. o. Begin winching. Be sure that the wire rope is winding evenly and tightly around the drum. - Page 10 major sections (motor, drum and gear housing) are properly aligned. Proper alignment of the winch will allow even distribution of the full rated load. 2. If your winch choices the mounting channel. Start by connecting the roller fairlead (Part# 060EN0800) to the mounting channel using 2 each of the cap screw M10 X 35 (Part# 060EN0022), lock washer (Part# 060EN0004) and...
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Page 11: Mounting Drawing
If the drum is turning and collecting more cable then reverse the leads on the motor. Repeat and check rotation. MOUNTING DRAWING 6000EN WINCH ACCESSORIES YOU WILL NEED NOT INCLUDED WITH YOUR WINCH Gloves – For handling the wire rope and hook strap. -
Page 12: Winch Working Demonstration
CAUTION Do not winch from an acute angle as the wire rope will pile up on one side of the drum causing damage to wire rope and the winch. Fig 3.2 Fig 3.2 Short pulls from an angle can be used to straighten the vehicle. Long pulls should be done with the wire rope at a 90°... -
Page 13: Replacing The Wire Rope
6. While standing aside of the tow path, hold and operate the switch assembly supplied by your choice. To reverse directions, wait until the motor stops before reversing directions. 7. When the pulling is complete, remove the switch assembly. From the female connector of the directional valve and replace the female connectors cover. -
Page 14: Trouble Shooting
TROUBLE SHOOTING SYMPTOM POSSIBLE CAUSE SUGGESTED ACTION -Switch Assembly not -Insert switch assembly all the way into the connected properly connector. -Loose battery cable -Tighten nuts on all cable connections. connections Motor does -Replace switch assembly. -Defective switch turn on assembly -Check for voltage at armature port with Switch pressed. -
Page 16: Winch Parts List
WINCH PARTS LIST 6000EN Part # Description Remark 060EN0001 Screw M8 x 25 Lock Washer Φ8 060EN0002 060EN0100 Motor Assembly 060EN0003 Screw M10 x 30 Lock Washer Φ10 060EN0004 060EN0005 Motor Bracket 060EN0006 Bushing-Drum 060EN0200 Break/shift Assembly 060EN0300 Drum Assembly 060EN0007 Screw M8×10... -
Page 17: Specification
SPECIFICATION Rated line pull 6000KGS 12V:Input: 4.9kW / 7.0hp;Output: 2.9 kW /3.9hp Motor: series wound 24V:Input: 6.0kW / 7.9hp;Output: 3.1 kW /4.1hp Gear reduction ratio 430:1 Cable (Dia.× L) Ø15/32 "×87 ' (Ø12mm×26.5m) Drum size (Dia.× L) Ø4.5 "×8. 20" (Ø114mm×204mm) Mounting bolt pattern 10 "×4.5 "... - Page 18 WARRANTY Your winch has been manufactured and tested to the highest standards. Please ensure you read and understand the assembly and operating instructions before use. Failure to comply with these instructions or any improper use of the equipment will terminate the warranty. Please ensure you record the information below: Distributor Date of Purchase...