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Summary of Contents for Wallenstein CT162
- Page 1 OPERATOR'S MANUAL CT16 – S/N CT162 & Up CT24 – S/N CT244 & Up CT16 / CT24 TRAILER FIREWOOD CONVEYOR Rev Apr-2020 Part Number: Z97133_En...
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Page 2: Foreword
US Customary (SI metric). Keep this manual handy for frequent reference and to pass on to new operators or owners. Call your Wallenstein dealer or distributor if you need assistance, information, or additional copies of the manuals. -
Page 3: Table Of Contents
CT16 / CT24 Foreword Trailer Firewood Conveyor Table of Contents 1. Foreword ..............2 5. Service and Maintenance ........24 1.1 Introduction ............2 5.1 Maintenance Safety ..........24 1.2 Delivery Inspection Report ........4 5.2 Maintenance Schedule ........24 1.3 Serial Number Location ........5 5.3 Grease Points ...........25 1.4 Types of Decals on the Machine ......6 5.4 Conveyor Chain Tension, Adjusting ....25 5.5 Hand Winch ............26... -
Page 4: Delivery Inspection Report
CT16 / CT24 Foreword Trailer Firewood Conveyor 1.2 Delivery Inspection Report WALLENSTEIN CT16 / CT24 Trailer Firewood Conveyor To activate warranty, register your product online at http://wallensteinequipment.com This form must be filled out by the dealer and signed by both the dealer and the customer at the time of delivery. Pre-delivery Inspection ________________________________________ Customer Inspect for damage from shipping. Immediately contact the shipping company if damage is found. -
Page 5: Serial Number Location
Foreword Trailer Firewood Conveyor 1.3 Serial Number Location Always provide the model and serial number of your Wallenstein product when ordering parts or requesting service or other information. This information is found on the serial number plate shown in the illustration below. -
Page 6: Types Of Decals On The Machine
They can be either vertical or horizontal. Product Decals indicate machine model and serial number, and other important information. Manufactured by: Wallenstein Equipment Inc., 7201 Line 86, Wallenstein ON N0B2S0, Canada MODEL: ########## TYPE OF VEHICLE/TYPE DE VEHICLE: TRA / REM... -
Page 7: Safety
YOUR SAFETY IS INVOLVED! The Safety Alert Symbol identifies important safety messages on the Wallenstein conveyor and in the manual. When you see this symbol, be alert to the possibility of personal injury or death. Follow the instructions in the safety message. -
Page 8: Safety Rules
Most accidents • Safety is a primary concern in the design and manufacture of Wallenstein products. Unfortunately, our efforts to can be avoided. The most important safety device on this provide safe equipment can be wiped out by a single equipment is a SAFE operator. -
Page 9: Equipment Safety Guidelines
CT16 / CT24 Safety Trailer Firewood Conveyor 2.6 Equipment Safety Guidelines • Train all operators to be familiar with equipment operation. The operator should be a responsible, properly trained and physically able person familiar with machinery. If elderly • Replace any safety sign or instruction sign that is not people are assisting with work, their physical limitations readable or is missing. - Page 10 CT16 / CT24 Safety Trailer Firewood Conveyor 2.6.1 Hydraulic System Safety • Make sure that all the components in the hydraulic system are kept clean and in good condition. • Make sure all components are tight, and that lines, hoses and couplings are not damaged before applying pressure to the system.
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Page 11: Safety Sign Explanations
CT16 / CT24 Safety Trailer Firewood Conveyor 2.8 Safety Sign Explanations Practicing good safety means becoming familiar with safety signs and warnings and being aware of the situations that require alertness. The top (or left-hand) panel shows the safety alert (the potential hazard), and the bottom (or right-hand) panel shows the Think SAFETY! Work SAFELY! message (how to avoid the hazard). - Page 12 CT16 / CT24 Safety Trailer Firewood Conveyor 01207 Fig. 3 – Conveyor Safety Decals 1. Warning! 3. Warning! Refer to the operator's manual. Understand Risk of hands being crushed in this area. ALL operating instructions in the manual and Keep hands clear of all moving parts. understand ALL safety signs located on the machine.
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Page 13: Replacing Damaged Safety Signs
CT16 / CT24 Safety Trailer Firewood Conveyor 2.9 Replacing Damaged Safety Signs 5. Warning! Risk of being injured from falling IMPORTANT! If parts are replaced that have safety signs on objects. them, new signs must be applied. Safety signs must always Do not walk under the conveyor. -
Page 14: Sign-Off Form
An untrained operator is unqualified to use this machine. Wallenstein Equipment Inc. follows the general safety standards specified by the International Organization for Standardization A sign-off sheet is provided for your record keeping. Use it to (ISO). -
Page 15: Familiarization
CT16 / CT24 Familiarization Trailer Firewood Conveyor 3. Familiarization 3.4 Equipment Condition IMPORTANT! Before starting work with the conveyor, become familiar with the location and function of all 1. Check the general condition of the conveyor. Ensure that controls. all nuts and bolts are secure and that moveable parts are secured and in their proper place. - Page 16 CT16 / CT24 Familiarization Trailer Firewood Conveyor Components 01210 Fig. 4 – CT16B / CT24B Conveyor Components 1. Conveyor Hopper 6. Folding Frame, Upper 11. Wheels 2. Conveyor Chain 7. Hand Winch 12. Flow Control valve 3. Chain Cleats 8. Winch Cable 13.
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Page 17: Operating Instructions
CT16 / CT24 Operating Instructions Trailer Firewood Conveyor 4. Operating Instructions Determine a proper conveyor location. 4.2 Pre-Operation Checklist • Ground should be firm and level. Before using the conveyor, review this checklist. • Area must be clear of stones, branches or hidden obstacles that might cause a tripping, hooking or snagging hazard. -
Page 18: Hitch Lock Pin
00480 Fig. 7 – Hose Connections If connecting the conveyor to the Wallenstein WP1624 wood processor, an auxiliary valve kit is required to control the conveyor. Refer to the parts manual for information on the optional valve kit. -
Page 19: Conveyor Height, Adjusting
CT16 / CT24 Operating Instructions Trailer Firewood Conveyor Pressurized oil is supplied to the IN port on the valve. Flow is regulated with the valve lever so controlled oil flow exits through the CF port to power the conveyor motor. Excess flow not required, is diverted to the EX port and returns to tank. -
Page 20: Rotating Wheels
CT16 / CT24 Operating Instructions Trailer Firewood Conveyor 4.8 Rotating Wheels • White indicates a normal, safe operating angle (0°–35°). • Yellow indicates the conveyor is approaching an unsafe Move the conveyor sideways when the split wood stack height angle (35°–45°). Use caution. is up to the conveyor or approaching the wheels. -
Page 21: Conveyor Axle Position
CT16 / CT24 Operating Instructions Trailer Firewood Conveyor 4.9 Conveyor Axle Position Tongue Weight, Adjusting Tongue weight can be further adjusted for towing vehicle Axle position on the wheel base frame is based on whether the capability or preference using the additional holes provided in conveyor is equipped with a power pack. -
Page 22: Transporting
CT16 / CT24 Operating Instructions Trailer Firewood Conveyor 4.10 Transporting 4.10.1 Transport Safety • Comply with provincial / state laws governing safety and transporting of machinery on public roads. • Do not exceed a safe travel speed. Slow down for rough terrain and cornering. -
Page 23: Storage
CT16 / CT24 Operating Instructions Trailer Firewood Conveyor 00448 Fig. 19 – Lowering Conveyor 01205 • Lock the hitch before towing. Fig. 21 – Toplink Installed 4.11 Storage After the season's use or when the conveyor is not going to be used for a period, it should be thoroughly inspected and prepared before being put away. -
Page 24: Service And Maintenance
CT16 / CT24 Service and Maintenance Trailer Firewood Conveyor 5. Service and Maintenance 5.2 Maintenance Schedule WARNING! Perform maintenance procedures at time shown or hour Stop conveyor and disconnect power source interval, whichever comes first. before performing service or maintenance procedures. -
Page 25: Grease Points
CT16 / CT24 Service and Maintenance Trailer Firewood Conveyor 5.3 Grease Points 5.4 Conveyor Chain Tension, Adjusting Use a hand-held grease gun for all greasing. Pump one shot of grease slowly into each fitting. The conveyor chain can stretch a slight amount and can require occasional adjustment. -
Page 26: Hand Winch
CT16 / CT24 Service and Maintenance Trailer Firewood Conveyor 5.5 Hand Winch IMPORTANT! Do not get oil or grease on the winch friction discs. The winch brake system cannot function properly if exposed to oil or grease. • Apply a drop or two of SAE 30 engine oil to each bushing inside diameter and to the ratchet pawl pivot points. -
Page 27: Accessory Hydraulic Power Pack
12. Hose Clamps and Hardware The accessory Hydraulic Power Pack is required when there is no external hydraulic power source available for the Wallenstein CT16 and CT24 conveyors. It mounts directly onto the conveyor frame and connects to the flow control valve. -
Page 28: Controls
CT16 / CT24 Accessory Hydraulic Power Pack Trailer Firewood Conveyor 6.1 Controls Choke Lever The choke lever opens and closes the choke valve in the 6.1.1 Engine carburetor. Refer to the engine manual that came with this product for • Place the choke lever in the CLOSED position (3) when further explanation on engine controls. -
Page 29: Operating Instructions
CT16 / CT24 Accessory Hydraulic Power Pack Trailer Firewood Conveyor Recoil Starter Rope 6.1.2 Control Valve Operation Pull the starter grip out lightly until resistance is felt, then pull The control valve starts and stops the conveyor and is briskly in the direction of the arrow as shown below. Return the connected to the flow control valve. - Page 30 CT16 / CT24 Accessory Hydraulic Power Pack Trailer Firewood Conveyor 6.2.1 Pre-start Checks DO NOT tamper with governor springs, governor links or other parts which may increase the governed speed. Engine Oil Level Check DO NOT tamper with the engine as set by the original equipment Check engine oil level daily.
- Page 31 CT16 / CT24 Accessory Hydraulic Power Pack Trailer Firewood Conveyor IMPORTANT! Operating the engine without an air filter, or with a damaged air filter, can allow dirt to enter the engine, causing rapid engine wear. This type of damage is not covered by Warranty. Inspection • Remove the air cleaner cover. •...
- Page 32 CT16 / CT24 Accessory Hydraulic Power Pack Trailer Firewood Conveyor Hydraulic Oil Level Check 6.2.2 Starting the Engine Check hydraulic oil level daily with the engine stopped. CAUTION! Pull out the dipstick to check the oil level. The correct level is Before starting engine, review the operating and when the oil is at the upper mark on the dipstick.
- Page 33 CT16 / CT24 Accessory Hydraulic Power Pack Trailer Firewood Conveyor 2. If the engine is cold, close the choke (push choke lever to the left). To start a warm engine, leave the choke open (lever pushed to the right). 00192 Fig.
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Page 34: Service And Maintenance
CT16 / CT24 Accessory Hydraulic Power Pack Trailer Firewood Conveyor 6.3 Service and Maintenance 6.3.3 Hydraulic Oil, Changing CAUTION! IMPORTANT! Refer to the engine manufacturer's manual for engine maintenance and service information. The engine Risk of burns to exposed skin. manual is in the manual tube on the side of the conveyor. - Page 35 CT16 / CT24 Accessory Hydraulic Power Pack Trailer Firewood Conveyor 6.3.4 Hydraulic Filter, Changing 1. The hydraulic system return filter is the spin-on type. Remove the filter and dispose of it in an environmentally friendly manner. 00537 Fig. 41 – Hydraulic Oil Filter 2.
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Page 36: Troubleshooting
Refer to the Honda® GX200 owner's manual found in the If a problem persists after reading through the Troubleshooting manual tube. section, contact the local dealer, distributor or Wallenstein. Have the machine serial number ready. Problem Cause... -
Page 37: Specifications
CT16 / CT24 Specifications Trailer Firewood Conveyor 8. Specifications Specifications subject to change without notice. 8.1 Machine Specifications Conveyor Model CT16 CT24 Maximum Split Wood Pile Height 8.5' (2. m) 13.5' (4.1 m) Trough Length 16' (4.9 m) 24' (7.3 m) Width 8"... -
Page 38: Common Bolt Torque Values
CT16 / CT24 Specifications Trailer Firewood Conveyor 8.2 Common Bolt Torque Values Checking Bolt Torque Imperial Bolt Torque Specifi cations The tables shown give correct torque values for various Torque Value bolts and capscrews. Tighten all bolts to the torque Bolt values specified in the table, unless indicated otherwise. SAE Gr. -
Page 39: Wheel Lug Torque
CT16 / CT24 Specifications Trailer Firewood Conveyor 8.3 Wheel Lug Torque Wheel Lug Nut Torque It is extremely important safety procedure to apply Wheel Units 1st Stage 2nd Stage 3rd Stage and maintain proper wheel mounting torque on your Size trailer axle. -
Page 40: Product Warranty
Trailer Firewood Conveyor 9. Product Warranty LIMITED WARRANTY Wallenstein products are warranted to be free of defects in materials and workmanship under normal use and service, for a period of Five Years for Consumer Use Two Years for Commercial/Rental Use from the date of purchase, when operated and maintained in accordance with the opera�ng... -
Page 41: Alphabetical Index
10. Alphabetical Index Accessory Hydraulic Power Pack ........27 Engine Controls Controls ................. 28 Choke Lever ..............28 Control Valve Operation ........... 29 Fuel Shut-off Valve ............28 Engine ..............28 Ignition Switch..............29 Ignition Switch ............29 Recoil Starter ..............29 Starter ............... - Page 42 Setting Conveyor Speed ..........18 Operating Safety ..............8 Operator Orientation ............15 Personal Protective Equipment (PPE) ........8 Pre-delivery Inspection............4 Pre-Operation Checklist ............17 Raising Conveyor ..............19 Replacing Damaged Safety Signs ........13 Rotate Conveyor Wheels ............ 20 Safe Condition...............
- Page 44 www.wallensteinequipment.com...
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