Congratulations on choosing a Wallenstein WP1624 Firewood Keep this manual handy for frequent reference and to pass on processor! to new operators or owners. Call your Wallenstein dealer or the This high-quality machine is designed and manufactured to Distributor if you need assistance, information, or additional meet the needs of a proficient timber or woodlot industry.
Firewood Processor 1.2 Delivery Inspection Report Wallenstein WP1624 Trailer Firewood Processor To activate warranty, register your product at WallensteinEquipment.com. This form must be filled out by the dealer at the time of delivery, then signed by the dealer and customer.
Introduction Firewood Processor 1.3 Serial Number Location Always provide the serial number of your Wallenstein product when ordering parts or requesting service or other information. The Serial Number Plate location is shown in the illustration. For future reference, record your product Serial Number in the space provided below.
Product decals are associated with the product and carry various messages such as model, serial number, and manufacturer. Manufactured by: Wallenstein Equipment Inc., 7201 Line 86, Wallenstein ON N0B2S0, Canada MODEL: ########## TYPE OF VEHICLE/TYPE DE VEHICLE: TRA / REM...
ATTENTION! BE ALERT ! YOUR SAFETY IS INVOLVED ! The Safety Alert Symbol identifies important safety messages on the Wallenstein product and in the manual. When you see this symbol, be alert to the possibility of personal injury or death! Follow the instructions in the safety message.
Wallenstein • Do not touch hot engine parts, muffler cover, hoses, engine Equipment. body, or engine oil during operation and after the engine has been shut off.
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WP1624 Series Safety Firewood Processor • Train all operators to be familiar with equipment's operation. • Avoid loose fitting clothing, loose or uncovered long hair, The operator should be a responsible, properly trained and jewelry, and loose personal articles. These can get caught physically able person familiar with machinery.
WP1624 Series Safety Firewood Processor 2.6 Equipment Safety Guidelines • Make sure that all the components in the hydraulic system are kept clean and in good condition. The safety of the operator and bystanders is one of the main • Make sure all components are tight, and that lines, hoses concerns in designing and developing equipment.
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WP1624 Series Safety Firewood Processor • If fuel is spilled, wipe it away carefully and wait until it has • Avoid contact with battery posts, terminals, and related dried before starting the engine. accessories. They contain lead and lead compounds, chemicals known to cause harm.
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WP1624 Series Safety Firewood Processor • DO NOT run engine with air cleaner or air cleaner cover removed. Engine damage can result. Be sure to: • Remove the wire from the spark plug when servicing the engine or equipment to prevent accidental starting. Disconnect the negative wire from the battery terminal.
WP1624 Series Safety Firewood Processor 2.7 Making the Work Area Safe Follow these important points to keep bystanders and workers safe from hazards. When processing logs with this machine, create a safe work • Establish a Safe Zone perimeter around the work area and area around the entire operation.
An untrained operator is unqualified to use this machine. Wallenstein Equipment Inc. follows the general safety standards specified by the International Organization for Standardization A sign-off sheet is provided to keep a record of personnel that (ISO).
WP1624 Series Safety Signs Firewood Processor 3. Safety Signs WARNING! Risk of personal injury. Replace safety signs that are removed, damaged, or illegible. If a part with a safety sign on it is replaced, a new safety sign must be applied. W100 Practicing good safety means becoming familiar with safety signs (decals) and warnings and being aware of situations that...
WP1624 Series Safety Signs Firewood Processor 3.2 Safety Sign Explanations 4. Warning! Risk of hands being pinched or caught in 1. Caution! drive chain resulting in serious injury. Refer to the operator's manual. Read Keeps hands clear of this area. ALL operating instructions in the manual and learn the meaning of ALL safety signs on the machine.
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WP1624 Series Safety Signs Firewood Processor 8. Warning! 12. Warning! Risk of hands being crushed in this Risk of serious injury or death if area. the engine is not shut off during maintenance procedures. Keep hands clear of all moving parts. Shut off the engine and remove the key.
• Always replace safety signs that are missing or have become illegible. Safety signs are available from your local Do not climb or step on Wallenstein Equipment dealer or distributor. conveyor. • Keep the safety signs clean and legible at all times.
WP1624 Series Familiarization Firewood Processor 4. Familiarization The Wallenstein WP1624 Firewood processor is designed to 4.3 Operator Orientation process cut logs into split firewood. Logs are loaded onto the live deck and moved onto a conveyor where they are fed into IMPORTANT! When describing controls throughout this the saw.
WP1624 Series Familiarization Firewood Processor 4.5 12 ft Conveyor Components This section only applies to a WP1624-12. Fig. 18 – 12 ft Conveyor Components 1. Conveyor pivot 5. Conveyor chain 9. Conveyor hopper 2. Chute lock arm 6. Hydraulic motor 10.
WP1624 Series Familiarization Firewood Processor 4.6 24 ft Conveyor Components This section only applies to a WP1624-24. Fig. 19 – 24 ft Conveyor Components 1. Conveyor hopper 6. Upper folding frame 11. Wheels 2. Conveyor chain 7. Hand winch 12. Flow control valve 3.
WP1624 Series Controls Firewood Processor 5. Controls 1. Ignition Switch 5.1 Engine Controls This key-operated switch controls the electric power to the Before starting to work, all operators should familiarize engine. themselves with the location and function of controls. STOP – Turn key fully counterclockwise to stop the electrical system power and turn the engine STOP off.
WP1624 Series Controls Firewood Processor 5.2 Operator Panel Hydraulic Controls 01866 Fig. 20 – Hydraulic Controls 1. Splitter Cylinder Control Valve Lever 6. Live Deck Feed Control Lever 2. Splitter Circuit Hydraulic Pressure Gauge 7. Chain Saw Circuit Hydraulic Pressure Gauge 3.
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WP1624 Series Controls Firewood Processor 3. Saw Control Valve Lever 7. Chain Saw Circuit Hydraulic Pressure Gauge This lever controls the saw to cut logs. This gauge indicates the saw circuit operating pressure. • Push the lever forward away from the operator to raise/stop the saw.
WP1624 Series Controls Firewood Processor 5.3 Operator Platform and Seat 5.4 Conveyor Controls The operator seat can be adjusted. This section describes the controls for conveyors that are optional equipment. An integrated 12 ft (3.6 m) is pinned to the rear of the machine.
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WP1624 Series Controls Firewood Processor 5.4.2 Conveyor Winch Handle • Raise- Turn the hand winch clockwise to raise the 5.4.4 12 ft Conveyor Pivot conveyor. The 12 ft conveyor can pivot up to 50 degrees on both sides of • Lower- Turn the hand winch counterclockwise to lower the the machine.
WP1624 Series Machine Setup Firewood Processor 6. Machine Setup 6.1 Machine Positioning at Site WARNING! Always use the machine outdoors and park the machine in a position where the prevailing winds blow the engine exhaust away from the operator. Exhaust from the engine contains 01736 carbon monoxide (CO) that can accumulate to a dangerous level, even in an area with good air...
WP1624 Series Machine Setup Firewood Processor 6.2 Lower the Live Deck 00384 Fig. 24 – Live Deck Handles 3. Pull, turn and reinsert the deck pins to lock it in position. Live deck folding force is less than 50 lb IMPORTANT! The live deck locking pins must be pinned in (23 kg).
WP1624 Series Machine Setup Firewood Processor 6.3 Block Dropper 6.3.1 Adjust the Block Dropper Set the block dropper for typical log size. The gas struts can be • The block dropper is mounted on the back of the splitting adjusted together or independent of each other. hopper.
WP1624 Series Machine Setup Firewood Processor 6.4 Log Stop Guide 6.5 Saw Shield Position the log stop guide for desired firewood length and • Adjust the position of the saw chain shield as required. consistent saw cuts. • Replace the impact-resistant glazing if any scratches or other damage cause glare from the sun or obstruct the •...
WP1624 Series Conveyor Setup Firewood Processor 7. Conveyor Setup 7.1 Set Up a 12 ft Conveyor 1. Disconnect the conveyor from the chute lock arms. 2. Lower the conveyor using the hand winch. For instructions, see page 38. 3. Set the conveyor height as required. For instructions, see page 40.
WP1624 Series Conveyor Setup Firewood Processor 7.5 Move the Conveyor Sideways This section applies to a 24 ft conveyor only. 1. Unload the conveyor. Wait until the machine processes all the firewood. 2. Stop the machine. For instructions, see page 46. 3.
WP1624 Series Pre-Start Checklist Firewood Processor 8. Pre-Start Checklist Efficient and safe operation of the Wallenstein firewood 8.1 Before Starting the Engine processor requires understanding operation and safety precautions outlined in this section. CAUTION! Follow the pre-operation checklist for personal safety and to keep the machine in good mechanical condition.
WP1624 Series Pre-Start Checklist Firewood Processor 8.2 Check the Fuel Level To help prevent running low on bar oil, top up reservoir every time fuel is added. Check the fuel level daily. A gauge on the top of the tank indicates fuel level.
WP1624 Series Pre-Start Checklist Firewood Processor 8.4 Check the Hydraulic Oil Level 8.5 Check the Chain Saw Bar Oil Level Check hydraulic oil level daily. The hydraulic oil tank sight glass is on the front of the tank. Check level with the engine Check bar oil level regularly.
Handbook for additional information on the saw chain and bar. A copy of this manual can 10. Go to the normal servicing and maintenance schedule as be found on the Wallenstein website under defined in the Maintenance Section. See page 61. Technical Reference.
WP1624 Series Operating Instructions Firewood Processor 9. Operating Instructions 4. Idle the engine for a few minutes to allow it to warm up. 9.1 Start the Engine Gradually push the choke control knob in as the engine warms. WARNING! 5. Increase throttle setting to 3000–3500 rpm. Maximum engine speed is required for smooth operation of Never operate the engine indoors.
WP1624 Series Operating Instructions Firewood Processor Move cylinders through their working range several times until WARNING! the hydraulic functions operate normally. If functions remain sluggish, additional time may be required for warm-up. Do not load logs longer than 16 ft (5 m) onto the live deck.
WP1624 Series Operating Instructions Firewood Processor 9.4 Infeed Conveyor The infeed conveyor moves the log to the saw. IMPORTANT! Before advancing the log, always make sure saw is raised FULLY. Running the log into the saw can damage it. 00398 Fig.
WP1624 Series Operating Instructions Firewood Processor 9.6 Cut Wood With the lever vertical (roller unclamped) the clamp arm holds its raised position unless the saw is moved. Pulling the saw down to cut, the roller WARNING! clamps down on the log. Risk of serious injury or death from When unclamped, the clamp arm starts to raise fl...
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WP1624 Series Operating Instructions Firewood Processor 01384 Fig. 54 – Saw Control Lever IMPORTANT! When cutting, make sure bar oil is visible coming off the tip of the saw. If not, adjust the bar oil flow 01052 rate. See page 42. Always make sure the saw chain is sharp and in good Fig.
WP1624 Series Operating Instructions Firewood Processor • Turn the knob out counterclockwise to increase oil flow to the saw. • Turn it in clockwise to decrease the oil flow rate. 01625 Fig. 57 – Bar Nuts 3. Turn adjusting screw counterclockwise to loosen chain. 01801 Fig.
WP1624 Series Operating Instructions Firewood Processor 9.8 Split Wood Wedge Height, Adjusting The control lever is on the upper part of the control panel, to the far left-hand end. Wedge height can be quickly adjusted while working. A 6-way splitting wedge is available as an accessory.
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WP1624 Series Operating Instructions Firewood Processor If the firewood is less than 24", it is not necessary to push the block completely through the splitting wedge. Split it partially, then let the next block following finish it. For the best efficiency, advance the log for the next cut as the splitter is retracting.
WP1624 Series Conveyor Setup Firewood Processor 9.9 Process Logs Quickly 1. Advance the log to the stop. 2. Cut the log off so it falls into the splitter cradle. 3. Split the block while advancing the log up to the stop again. 00361 Fig.
WP1624 Series Transport Firewood Processor 10. Transport 10.2 Prepare the Machine for IMPORTANT! Equipment that is transported on a public roadway must comply with the local laws that govern the Transport safety and transport of machinery. 1. Clear out all logs and clean all debris from the firewood Before taking the machine on a public roadway, install the processor.
WP1624 Series Transport Firewood Processor 10.4 Attach and Unhook Make sure the area in front of the machine is clear of debris and other equipment. 1. Using the trailer jack, raise the firewood processor so that the coupler is higher than the ball hitch on the tow vehicle. 00354 Fig.
WP1624 Series Transport Firewood Processor 10.5 Trailer Breakaway System 10.5.1 Attach a Breakaway Cable • Connect the breakaway wire cable to the tow vehicle so it WARNING! is independent of safety chains and wire harness. There should be a clear path for the cable from the switch to the Never use the Trailer Breakaway Switch as a tow vehicle.
WP1624 Series Transport Firewood Processor 10.6 12 ft Conveyor Transport Position 10.7 Transport a 24 ft Conveyor IMPORTANT! When unfolding the conveyor for use, make IMPORTANT! Equipment that is transported on a public sure that the chain engages over the sprocket as it tightens roadway must comply with the local laws that govern the by the action of unfolding and clamping.
WP1624 Series Storage Firewood Processor 11. Storage After the season's use or when the machine will not be used for 11.2.1 Replace the Engine Fuel a period of time, completely inspect all major systems of the firewood processor. Replace or repair any worn or damaged WARNING! components to prevent any unnecessary down time at the beginning of the next season.
WP1624 Series Service and Maintenance Firewood Processor 12. Service and Maintenance 4. Engine Oil WARNING! Briggs & Stratton® Warranty Certified oils are Risk of serious personal injury. Stop engine recommended for best performance. Other high-quality before performing ANY service or maintenance detergent oils are permitted if classified for service SF, SG, procedure.
WP1624 Series Service and Maintenance Firewood Processor 12.2 Machine Maintenance Every 600 Hours See engine Replace air filter (inner) safety element manual WARNING! 12.2.2 Machine Grease Points Before you start service or maintenance work: • Use a hand-held grease gun for all greasing. •...
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WP1624 Series Service and Maintenance Firewood Processor Fig. 76 – Lubrication Diagram...
WP1624 Series Service and Maintenance Firewood Processor 12.3 Change the Hydraulic Oil 12.3.1 Change the Hydraulic Return Oil Filter CAUTION! The hydraulic return filter is located on top of the hydraulic oil tank. Risk of burns to exposed skin. A bypass indicator gauge is located above the engine controls Hydraulic oil becomes hot during on the side panel.
WP1624 Series Service and Maintenance Firewood Processor 12.4 Engine For further information on the engine, components and service intervals, refer to the Vanguard® engine manual provided in the manual tube. 00322 Fig. 80 – Hydraulic Oil Filter Element 1. Oil Filter Cover 2.
WP1624 Series Service and Maintenance Firewood Processor 12.4.1 Engine Air Cleaner 12.5 Battery Check air cleaner element every 100 hours of operation. Review the safety information 12. Check more frequently during dusty, dirty conditions. Replace air filter element and check inner safety element at CAUTION! 400 hours of operation or annually.
WP1624 Series Service and Maintenance Firewood Processor 12.5.3 Clean 12.6 Axles and Suspension 1. Disconnect negative (–) cable first, then positive (+) cable. Except for periodic inspection of the fasteners used to attach the 2. Clean battery cable ends and terminals with wire brush. axle to the frame, no other suspension maintenance is required.
IMPORTANT! Refer to the Oregon® Mechanical Timber Handbook for instructions on sharpening the saw chain. This manual is available on the Wallenstein website under Support>Manuals. • Before sharpening, clean the saw chain to remove dirt, debris and bar oil so it can be inspected thoroughly.
WP1624 Series Service and Maintenance Firewood Processor 12.7.4 Saw Lubrication Your cutting system (saw chain and guide bar) must receive sufficient lubrication to prevent excessive chassis wear. The saw is equipped with an automatic bar oiler that starts when the saw is activated.
WP1624 Series Service and Maintenance Firewood Processor Measure conveyor chain slack from the topside. Pull the chain up by hand at the middle and measure distance 'X'. Measurement should be 1-1/2" (4 cm). Adjust accordingly. 00436 Fig. 91 – Infeed Conveyor Chain 1.
WP1624 Series Service and Maintenance Firewood Processor 12.10 Adjust the Live Deck Drive Chain 12.11.2 12 ft Conveyor Grease Points Tension IMPORTANT! Do not over grease. Pumping more than one pump from a grease gun into the bearings can cause the •...
WP1624 Series Service and Maintenance Firewood Processor 00477 Fig. 96 – Chain Tensioner 1. Jam Nut 2. Adjuster Nut 3. Tension Spring Fig. 95 – 12 ft Conveyor Grease Points Continued 4. Spring Tensioner Nut 5. Tensioner Jam Nut 12.11.3 Adjust the 12 ft Conveyor Chain Tension IMPORTANT! The tension spring (3) must be kept at the Check conveyor chain tension after the first 50 hours of...
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WP1624 Series Service and Maintenance Firewood Processor 12.12 24 ft Conveyor Maintenance Complete the following maintenance to keep your conveyor in good condition. 12.12.1 24 ft Conveyor Maintenance Schedule As Required Remove any entangled material from conveyor. Check that all fasteners are tight. Every 100 hours or Annually Fig.
WP1624 Series Service and Maintenance Firewood Processor 12.13 Electrical System IMPORTANT! The purpose of chain adjustment is to remove slack from the chain. It is easy to over tighten the chain, so IMPORTANT! When assembling or replacing wire great care is needed! harnesses, apply a thin coating of silicone dielectric grease to the harness connectors.
Troubleshooting Guide Firewood Processor 13. Troubleshooting Guide The Wallenstein Trailer firewood processor is a simple and If a problem remains unsolved after reading through this section, reliable system that requires minimal maintenance. contact the local dealer, distributor or Wallenstein Equipment Inc.
WP1624 Series Troubleshooting Guide Firewood Processor Problem Cause Solution Dull chain is finishing the cut too slowly. Sharpen or replace chain. Log falls lengthwise into splitting chamber Log dropper set too light. Set one or both gas struts to active on the log dropper. too often.
WP1624 Series Specifications Firewood Processor Parameter WP1624 Saw Bar and Chain Oregon® 25" (64 cm) harvester bar 18HX.404 chain, electric bar oiler Saw Drive Hi-speed (5500 rpm) hydraulic gear motor Valve operated with adjustable feed P3 Electronic Controller Through-put 1 ½ – 2 ¾ cords an hour Full Stroke Splitting Cycle Time 6½...
WP1624 Series Specifications Firewood Processor 14.4 12 ft Conveyor Dimensions 2’-11” ( 0.89 m) 11’-11” (3.63 m) 6’-11” (2.11 m) Fig. 102 – 12 ft Conveyor Dimensions...
WP1624 Series Specifications Firewood Processor 14.5 24 ft Conveyor Dimensions 6’-2” (1.88 m) 21’-8” ( 7.8 m) 14’-6” (4.42 m) Fig. 103 – 24 ft Conveyor Dimensions...
WP1624 Series Specifications Firewood Processor 14.6 Common Bolt Torque Values Checking Bolt Torque Imperial Bolt Torque Specifi cations The tables shown give correct torque values for various Torque Value bolts and capscrews. Tighten all bolts to the torque Bolt values specified in the table, unless indicated otherwise. SAE Gr�...
WP1624 Series Specifications Firewood Processor 14.8 Hydraulic Fitting Torque Hydraulic Fitting Torque Tightening Flare Type Tube Fittings Tube Size Flats From Size Torque value 1. Check flare and flare seat for defects that might Across Finger Tight cause leakage. Flats lbf•ft Inches Inches...
Product Warranty Firewood Processor 15. Product Warranty LIMITED WARRANTY Wallenstein products are warranted to be free of defects in materials and workmanship under normal use and service, for a period of Five Years for Consumer Use Two Years for Commercial/Rental Use from the date of purchase, when operated and maintained in accordance with the opera�ng...
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