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Summary of Contents for Wallenstein WP240
- Page 1 OPERATOR'S MANUAL / WP 3-Point Hitch Firewood Processor Rev Sep-2019 Part Number: Z97115_OM-W...
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Page 2: Foreword
Maintenance and Trouble Shooting information contained within the Operator's Manual. The WP240 is able to split 27" maximum length, while the WP270 is able to split 39" maximum length logs. See Specifications on page 51 at the back of the manual for more detail. -
Page 3: Table Of Contents
WP240-WP270 Foreword 3-Point Hitch Firewood Processor Table of Contents 1. Foreword ..............2 5. Operation ..............33 1.1 Introduction ............2 5.1 Be Prepared ............33 1.2 Delivery Inspection Report ........4 5.2 Starting ...............34 1.3 Serial Number Location........5 5.3 Stopping .............34 1.4 Warranty...............6 5.4 Emergency Stopping ..........34 1.5 Decal Information ..........7... -
Page 4: Delivery Inspection Report
1.2 Delivery Inspection Report WALLENSTEIN WP240 / WP270 Trailer Wood Processor To activate warranty, register your product online at http://www.wallensteinequipment.com This form must be filled out by the dealer and signed by both the dealer and the customer at the time of delivery. -
Page 5: Serial Number Location
3-Point Hitch Firewood Processor 1.3 Serial Number Location Always give your dealer the serial number of your Wallenstein Wood Processor when ordering parts or requesting service or other information. The Serial Number Plate location is shown in the illustration. Please record the product serial number in the space provided bellow for easy reference. -
Page 6: Warranty
3-Point Hitch Firewood Processor 1.4 Warranty LIMITED WARRANTY Wallenstein products are warranted to be free of defects in materials and workmanship under normal use and service, for a period of Five Years for Consumer Use Two Years for Commercial/Rental Use from the date of purchase, when operated and maintained in accordance with the operating and maintenance instructions supplied with the unit. -
Page 7: Decal Information
1.5 Decal Information Product Decals indicate machine model and serial number, and other important information. When getting familiar with the Wallenstein product, notice that there are numerous decals located on the machine. There are different types of decals for safety, information, and product identification. -
Page 8: Safety
If there are any questions not answered in this manual, you require additional copies or the manual is damaged, please contact your dealer or Wallenstein at 4144 Boomer Line, St. Clements, ON, N0B 2M0 Phone (519) 699-9283 or Fax (519) 699-4146. -
Page 9: General
- Shut off the engine and alerts you to all good safety practices that should - Remove and pocket the ignition key be used while using your Wallenstein Trailer Wood - Ensure the wheels are chocked to prevent Processor. movement Remember, YOU are the key to safety. -
Page 10: Equipment Safety Guidelines
WP240-WP270 Safety 3-Point Hitch Firewood Processor 2.6 Equipment Safety Guidelines • DO have a fire extinguisher available for use should the need arise and know how to use it. Safety of the operator and bystanders is one of the main concerns in designing and developing equipment. -
Page 11: Safety Training
WP240-WP270 Safety 3-Point Hitch Firewood Processor 6. In addition to the design and configuration of this certain that prior to using, the operator: implement, including Safety Signs and Safety - reads and understands the owner's manual Equipment, hazard control and accident prevention... -
Page 12: Hydraulic System Safety
WP240-WP270 Safety 3-Point Hitch Firewood Processor 2.8 Hydraulic System Safety 2.9 Preparation 1. Make sure that all the components in the hydraulic 1. Never use the machine until the operators have system are kept in good condition and are clean. -
Page 13: Operating Safety
WP240-WP270 Safety 3-Point Hitch Firewood Processor 2.10 Operating Safety 7. Determine a safe work area / trailer location: - area must be clear of stones, branches or Please remember it is important that you read and hidden obstacles that might cause a tripping, heed the safety signs on the Wood Processor. -
Page 14: Transport Safety
WP240-WP270 Safety 3-Point Hitch Firewood Processor 2.11 Transport Safety 9. Do not try to process more than one log at a time. The extra log can move unexpectedly and cause injury. 1. Comply with Provincial / state and local laws governing safety and transporting of machinery on 10. -
Page 15: Storage Safety
WP240-WP270 Safety 3-Point Hitch Firewood Processor 2.12 Storage Safety 11. When completing a maintenance or service function, make sure all safety shields and devices 1. Store the unit in an area away from human activity. are installed before placing machine in service. -
Page 16: Wood Processing Safety
WP240-WP270 Safety 3-Point Hitch Firewood Processor 2.15 Wood Processing Safety The safe work area is divided into four zones: Safe Zone – Bystanders or any one not directly The WP200 Series Wood Processors are designed involved with the work are allowed - outside of the work to winch, cut to length and split logs for firewood. -
Page 17: Winching Safety
WP240-WP270 Safety 3-Point Hitch Firewood Processor Injury can occur from: 6. Do not winch across a slope and do not operate on hillsides or when working area is cluttered, wet, • material falling or rolling off a stack muddy or icy to prevent slipping and tripping. -
Page 18: Sign-Off Form
2.17 Sign-Off Form Make these periodic reviews of SAFETY and OPERATION a standard practice for all of your Wallenstein follows the general Safety Standards equipment. We feel that an untrained operator is specified by the American Society of Agricultural and unqualified to use this machine. - Page 19 WP240-WP270 Safety 3-Point Hitch Firewood Processor...
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Page 20: Safety Signs
WP240-WP270 Safety 3-Point Hitch Firewood Processor 2.18 Safety Signs 2.18.1 Safety Sign Locations The types of safety signs and locations on the equipment are shown in the illustrations that follow. Good safety requires that you familiarize yourself with the various safety signs, the type of warning and the area, or particular function related to that area, that requires your SAFETY AWARENESS. -
Page 21: Safety Sign Explanations
WP240-WP270 Safety 3-Point Hitch Firewood Processor 2.19 Safety Sign Explanations Caution: 5. Read and understand ALL safety Caution: and operating instructions in the manual, read and understand ALL 1. Keep feet away from falling log splits,. safety labels located on the machine. -
Page 22: Replace Damaged Safety Signs
3.1 To the New Operator 2. Replace safety signs that are missing or have become illegible. The Wallenstein Wood Processors are designed to connect to and pull logs to the machine, position for 3. Parts that were replaced with a safety label on cutting with a chainsaw and split the resulting log. -
Page 23: Training
3.7 Machine Components 3.5 Job Site Familiarization The Wallenstein Wood Processor consists of a winch mounted in a frame to winch logs into the log lead in It is the responsibility of the operator to be thoroughly chute and then position the log on the log loader chute, familiar with the work site prior to starting. - Page 24 WP240-WP270 Familiarization 3-Point Hitch Firewood Processor Winch Gear Push Block Saw Guide Lever Adjustable Log Length Splitter Chute Wedge Hydraulic Guide Height Adjuster Height Lever Valve Controls Splitter Winch, Rope Splitting Chute and Hook Cradle Log Stabilizer Log Loader Chute...
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Page 25: Machine Break-In
3.9 Pre-Operation Checklist Check that personal protection equipment including hard hat, safety glasses, safety Efficient and safe operation of the Wallenstein shoes, safety vest, hearing protection and Wood Processor requires that each operator reads gloves are being used and in good repair. -
Page 26: Controls
WP240-WP270 Controls 3-Point Hitch Firewood Processor 4. Controls Auto Cycle Push both levers down into the Before starting to work, all operators should familiarize detent positions to initiate the themselves with the location and function of controls. splitting Auto Cycle. -
Page 27: Hydraulic Winch Control
Wind in: Push the lever down and hold to start Pull back the winch and wind the rope. Fig. 6 – WP240 / WP270 Winch control 4.3 Winch Gear Lever This two-position lever controls the gears on the winch CAUTION! drive system. -
Page 28: Splitting Wedge Height Lever
WP240-WP270 Controls 3-Point Hitch Firewood Processor 4.4 Splitting Wedge Height Lever 4.5 Adjustable Log Length Guide This adjustable, spring loaded guide is used by the This multi-position operator to quickly indicate when the log is at the lever controls and sets desired length for cutting. -
Page 29: Splitter Chute Height Adjuster
WP240-WP270 Controls 3-Point Hitch Firewood Processor 4.6 Splitter Chute Height Adjuster 3. Pull out the hitch pin that holds the adjuster in place. The adjustable sliding bracket controls the height of the 4. Raise the splitter chute to the required height, line end of the splitter chute, up to 54"... -
Page 30: Attaching / Unhooking
WP240-WP270 Controls 3-Point Hitch Firewood Processor 4.7 Attaching / Unhooking The Wood Processor should always be located on a level, dry area that is free of debris and other foreign objects. When attaching the machine to a tractor, follow this procedure: 1. - Page 31 WP240-WP270 Controls 3-Point Hitch Firewood Processor 4.7.2 Tractor Hydraulics Connect the Hydraulic System: 1. Use a clean cloth or paper towel to clean the dirt and build-up from around the couplers and the male tips. 2. Connect the hoses to the tractor couplers. Be sure the couplers are securely seated.
- Page 32 WP240-WP270 Controls 3-Point Hitch Firewood Processor 4.7.3 Power Pack Hydraulics Ensure the Power Pack is correctly installed and plumbed on the Wood Processor. To install the Power Pack, follow the installation instructions supplied with the unit. Connect the Hydraulic System...
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Page 33: Operation
WP240-WP270 Operation 3-Point Hitch Firewood Processor 5. Operation OPERATING SAFETY • Read and understand owner's manual before • Check rope condition before using winch. Rope starting. Review safety instructions annually. may break during operation if it is cut, knotted, has broken strands or worn. -
Page 34: Starting
WP240-WP270 Operation 3-Point Hitch Firewood Processor • Review and follow the Pre-Operation Checklist (see page 25). • Review operation and function of the Controls (see page 26). • Survey the work site, move to a clear, level work area and position at the work site. Do not start the Wood Processor until it is in position. -
Page 35: Machine Set-Up
WP240-WP270 Operation 3-Point Hitch Firewood Processor 5.5 Machine Set-Up 2. Remove the snapper pins securing the bracing jacks and turn them up to the bracing position. Follow this procedure to prepare and set-up the 3. Replace the snapper pins to secure the jacks. - Page 36 WP240-WP270 Operation 3-Point Hitch Firewood Processor 6. Carefully fold the log loader chute down. 10. Adjust the splitter chute to the required height, using the chute lock arm and placing the hitch pins 7. Under the chute, hook the latch over the latch in the appropriate hole position.
- Page 37 WP240-WP270 Operation 3-Point Hitch Firewood Processor 13. Finally, adjust the splitter chute to the required height, crank the bracing jacks so they are firmly on the ground, but ensure the front lip of the lead in chute is on the ground (to avoid catching on logs).
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Page 38: Processing Operation
WP240-WP270 Processing Operation 3-Point Hitch Firewood Processor 6. Processing Operation Have the Wood Processor ready to operate and set up at the work site. Ensure the operator is wearing the appropriate safety equipment (see page 33). Have the chainsaw ready. -
Page 39: Position The Log
WP240-WP270 Processing Operation 3-Point Hitch Firewood Processor 6.3 Cutting 13. Check that the 4 way wedge is set to the appropriate height, adjust if necessary. 14. Activate the hydraulic controls to split the log. WARNING! 15. Winch the log up to the guide, and begin cutting Review the chainsaw operator's manual and again. -
Page 40: Splitting
WP240-WP270 Processing Operation 3-Point Hitch Firewood Processor 6.4 Splitting 6.5 Next Log After each cut, the log will roll onto the splitting cradle. As the first log finishes, it will be too short to winch in. When splitting, follow this procedure: At this point, winch in another log behind the first one and use it to push the first log into the cutting area. -
Page 41: Last Log
WP240-WP270 Processing Operation 3-Point Hitch Firewood Processor 6.6 Last Log 6.7 Efficient Processing As you finish the last log, you will find it is too short to We recommend following this procedure for an winch in. At that point: effective work flow: 1. -
Page 42: Wood Discharge
WP240-WP270 Processing Operation 3-Point Hitch Firewood Processor 6.9 Wood Discharge The split wood is pushed out of the chute as each additional log moves through the machine. Set the chute height to pile on the ground or into a trailer, wagon or conveyor. -
Page 43: Transporting
WP240-WP270 Transporting 3-Point Hitch Firewood Processor 7. Transporting TRANSPORT SAFETY • Comply with state and local laws governing • Do not drink and drive. safety and transporting of machinery on public • Be a safe and courteous driver. Always yield to roads. -
Page 44: Storage
WP240-WP270 Storage 3-Point Hitch Firewood Processor 8. Storage STORAGE SAFETY • Store the unit in an area away from human • Store the unit in a dry, level area. Support the activity. frame with planks if required. • Do not permit children to play on or around the •... -
Page 45: Service And Maintenance
WP240-WP270 Service and Maintenance 3-Point Hitch Firewood Processor 9. Service and Maintenance MAINTENANCE SAFETY • Good maintenance is your responsibility. Poor • Where replacement parts are necessary for maintenance is an invitation to trouble. periodic maintenance and servicing, genuine factory replacement parts must be used to •... -
Page 46: Greasing
WP240-WP270 Service and Maintenance 3-Point Hitch Firewood Processor 9.2 Greasing Location Grease Points – Every 50 hours or annually 1. Use a hand-held grease gun for all greasing. 2. Wipe grease fitting with a clean cloth before Winch greasing, to avoid injecting dirt and grit. -
Page 47: Service Illustration
WP240-WP270 Service and Maintenance 3-Point Hitch Firewood Processor 9.3 Service Illustration This illustration shows the general location of service points for all models in this manual. On a regular basis, check the condition of all Every 100 hours or annually: Wash and clean the hydraulic lines, hoses and fittings. -
Page 48: Maintenance Schedule
WP240-WP270 Service and Maintenance 3-Point Hitch Firewood Processor 9.4 Maintenance Schedule Refer to your engine instruction manual for specific maintenance instructions / requirements. Maintenance schedule Every 100 Perform at time shown or hour interval, whichever Every 8 hours Every 40 hours hours or comes fi rst. -
Page 49: Hydraulic System Oil And Filter Change (Optional Power Pack Only)
WP240-WP270 Service and Maintenance 3-Point Hitch Firewood Processor 9.5 Hydraulic System Oil and Filter 9.5.2 Remove and clean the filter Change (Optional Power Pack only) 1. Remove the 3 screws from the oil filter cover on the top of the reservoir. 2. Remove the filter cover and pull out the hydraulic NOTE: This procedure is for the Wood oil filter. -
Page 50: Trouble Shooting
Wallenstein. Before you call, please have the serial split wood or logs. It is a simple and reliable system number for your Wood Processor handy. -
Page 51: Specifications
WP240-WP270 Specifications 3-Point Hitch Firewood Processor 11. Specifications Model WP240 WP270 Recommended Minimum Power 45 hp (33.1 kW) 45 hp (33.1 kW) Recommended Pump Flow 12–24 US gpm (45–91 Lpm) Cylinder Diameter / Stroke 4.50" / 25.75" 4.50" / 37.75"... -
Page 52: Bolt Torque
WP240-WP270 Specifications 3-Point Hitch Firewood Processor 11.1 Bolt Torque Checking Bolt Torque Imperial Bolt Torque Specifi cations The tables shown give correct torque values for Torque Value various bolts and capscrews. Tighten all bolts to Bolt the torques specified in the table, unless specified SAE Gr. -
Page 53: Hydraulic Fitting Torque
WP240-WP270 Specifications 3-Point Hitch Firewood Processor 11.2 Hydraulic Fitting Torque Hydraulic Fitting Torque Tightening Flare Type Tube Fittings Tube Size Flats From 1. Check flare and flare seat for defects that might Size Torque value Across Finger Tight cause leakage. -
Page 54: Accessories
3-Point Hitch Firewood Processor 12. Accessories Contact your dealer for pricing and availability Nylon Chainsaw Holster For models: WP240, WP270 #2089A570 Easy to install, fastens to Wood Processor Nylon holder, safely holds your chainsaw keeping it off the ground and out of the way! -
Page 55: Alphabetical Index
13. Alphabetical Index Lever 2 ...............26 Machine Break-In ............25 Accessories ..............54 Machine Set-Up ............35 Adjustable Log Length Guide ........28 Maintenance Labels .............6 Attaching / Unhooking ..........30 Maintenance Safety ...........45 Auto Cycle ..............26 Maintenance Schedule ..........48 Bolt torque ..............52 Next Log ..............40 Break-in ..............25 Operating safety ............33 Chainsaw Safety ............15... - Page 56 Safety Alert Symbol ............8 Safety Do's and Don'ts ..........9 Safety Notice Labels ............6 Safety Sign Explanations ...........21 Safety Sign Locations ..........20 Safety Signs ...............20 Safety Training ............11 Serial number ...............5 Service and Maintenance ...........45 Fluids and Lubricants ..........45 Greasing ..............46 Maintenance Schedule ..........48 Sign-off form ...............18 Specifications .............51...
- Page 60 www.wallensteinequipment.com...
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