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Summary of Contents for Wallenstein CT24
- Page 1 OPERATOR'S MANUAL CT24 – S/N CT244 & Up CT24 Trailer Firewood Conveyor Rev Feb-2022 Part Number: Z97163_En...
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Page 2: Foreword
Always keep this manual with the machine. needs of a proficient timber or woodlot industry. W034 The Wallenstein CT24 conveyor is built to compliment the Wallenstein wood processors and splitters. This 24 ft (7.3 m) hydraulic conveyor features tension-adjustable, heavy-duty 662 chain. -
Page 3: Table Of Contents
CT24 Foreword Trailer Firewood Conveyor Table of Contents 1. Foreword ..............2 1.1 Introduction ..............2 1.2 Delivery Inspection Report ..........4 1.3 Serial Number Location ..........5 1.4 Types of Decals on the Machine ........6 2. Safety ..............7 2.1 Safety Alert Symbol ............7 2.2 Signal Words.............. -
Page 4: Delivery Inspection Report
1.2 Delivery Inspection Report This form must be filled out by the dealer at the time of delivery, then signed by the dealer and customer. Wallenstein CT24 Trailer Firewood Conveyor To activate warranty, register your product at: www.wallensteinequipment.com The product manuals have been received by me and I have been... -
Page 5: Serial Number Location
Foreword Trailer Firewood Conveyor 1.3 Serial Number Location Always provide the model and serial number of your Wallenstein product when ordering parts or requesting service or other information. This information is found on the serial number plate shown in the illustration below. -
Page 6: Types Of Decals On The Machine
They can be either vertical or horizontal. Product Decals indicate machine model and serial number, and other important information. Manufactured by: Wallenstein Equipment Inc., 7201 Line 86, Wallenstein ON N0B2S0, Canada MODEL: ########## TYPE OF VEHICLE/TYPE DE VEHICLE: TRA / REM... -
Page 7: Safety
YOUR SAFETY IS INVOLVED! The Safety Alert Symbol identifies important safety messages on the Wallenstein conveyor and in the manual. When you see this symbol, be alert to the possibility of personal injury or death. Follow the instructions in the safety message. -
Page 8: Safety Rules
• Safety is a primary concern in the design and manufacture be avoided. The most important safety device on this of Wallenstein products. Unfortunately, our efforts to equipment is a SAFE operator. provide safe equipment can be wiped out by a single careless act. -
Page 9: Equipment Safety Guidelines
CT24 Safety Trailer Firewood Conveyor 2.6 Equipment Safety Guidelines • Train all operators to be familiar with equipment operation. The operator should be a responsible, properly trained and physically able person familiar with machinery. If elderly • Replace any safety sign or instruction sign that is not people are assisting with work, their physical limitations readable or is missing. - Page 10 CT24 Safety Trailer Firewood Conveyor 2.6.1 Hydraulic System Safety • Make sure that all the components in the hydraulic system are kept clean and in good condition. • Make sure all components are tight, and that lines, hoses and couplings are not damaged before applying pressure to the system.
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Page 11: Safety Sign Explanations
CT24 Safety Trailer Firewood Conveyor 2.8 Safety Sign Explanations Practicing good safety means becoming familiar with safety signs and warnings and being aware of the situations that require alertness. The top (or left-hand) panel shows the safety alert (the potential... - Page 12 CT24 Safety Trailer Firewood Conveyor 01207 Fig. 3 – Conveyor Safety Decals 1. Warning! 3. Warning! Refer to the operator's manual. Understand Risk of hands being crushed in this area. ALL operating instructions in the manual and Keep hands clear of all moving parts.
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Page 13: Replacing Damaged Safety Signs
CT24 Safety Trailer Firewood Conveyor 5. Warning! 10. Warning! Risk of being injured from falling Risk of cancer or objects. reproductive harm. Do not walk under the conveyor. 6. Warning! The machine materials contain chemicals or machine operation may produce gases or dust that are identified by the... -
Page 14: Sign-Off Form
An untrained operator is unqualified to use this machine. Wallenstein Equipment Inc. follows the general safety standards specified by the International Organization for Standardization A sign-off sheet is provided for your record keeping. Use it to (ISO). -
Page 15: Familiarization
CT24 Familiarization Trailer Firewood Conveyor 3. Familiarization 3.4 Equipment Condition IMPORTANT! Before starting work with the conveyor, become familiar with the location and function of all 1. Check the general condition of the conveyor. Ensure that controls. all nuts and bolts are secure and that moveable parts are secured and in their proper place. -
Page 16: Conveyor Components
CT24 Familiarization Trailer Firewood Conveyor 3.6 Conveyor Components 01855 Fig. 4 – CT24 Conveyor Components 1. Conveyor Hopper 6. Folding Frame, Upper 11. Wheels 2. Conveyor Chain 7. Hand Winch 12. Flow Control valve 3. Chain Cleats 8. Winch Cable 13. -
Page 17: Conveyor Setup
CT24 Conveyor Setup Trailer Firewood Conveyor 4. Conveyor Setup CAUTION! Park conveyor where wheels are on firm, level ground. Never raise or move conveyor if wheels are on uneven ground. 1. Position the conveyor so that split wood from the processor discharge falls into the conveyor hopper. - Page 18 00480 Fig. 10 – Hose Connections • If connecting the conveyor to the Wallenstein WP1624 wood processor, an auxiliary valve kit is required to control the conveyor. Refer to the parts manual for information on the optional valve kit.
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Page 19: Operating Instructions
CT24 Operating Instructions Trailer Firewood Conveyor 5. Operating Instructions 5.1 Break-in Period 5.3 Conveyor Height, Adjusting Although there are no operational restrictions on the conveyor Change the conveyor angle using the hand winch. There are when used for the first time, it is recommended that the stops provided on the conveyor frame;... -
Page 20: Setting Conveyor Speed
CT24 Operating Instructions Trailer Firewood Conveyor To Lower the Conveyor Angle Pressurized oil is supplied to the IN port on the valve. Flow is regulated with the valve lever so controlled oil flow exits through • Turn the winch handle counterclockwise. No clicking sound the CF port to power the conveyor motor. -
Page 21: Conveyor Angle Indicator
CT24 Operating Instructions Trailer Firewood Conveyor 5.6 Rotating Wheels Move the conveyor sideways when the split wood stack height is up to the conveyor or approaching the wheels. Unpin and rotate the wheels to swing the conveyor. • Remove lynch pin, then pull the pin and rotate the wheel. -
Page 22: Moving, Swinging The Conveyor Sideways
CT24 Operating Instructions Trailer Firewood Conveyor 5.7 Moving, Swinging the Conveyor Sideways • Unload the conveyor. Allow it to operate until all the split wood has cleared. If equipped with the power pack option, shut the engine down. Shut down the wood processor. -
Page 23: Conveyor Axle Position
CT24 Operating Instructions Trailer Firewood Conveyor 5.8 Conveyor Axle Position Tongue Weight, Adjusting Tongue weight can be further adjusted for towing vehicle Axle position on the wheel base frame is based on whether the capability or preference using the additional holes provided in conveyor is equipped with a power pack. -
Page 24: Accessory Hydraulic Power Pack
Trailer Firewood Conveyor 5.9 Accessory Hydraulic Power Pack The accessory Hydraulic Power Pack is required when there is no external hydraulic power source available for the Wallenstein conveyor. It mounts directly onto the conveyor frame and connects to the flow control valve. - Page 25 CT24 Operating Instructions Trailer Firewood Conveyor 5.9.1 Engine Controls Choke Lever Refer to the engine manual that came with this product for The choke lever opens and closes the choke valve in the further explanation on engine controls. carburetor. • Place the choke lever in the CLOSED position (3) when starting a cold engine.
- Page 26 CT24 Operating Instructions Trailer Firewood Conveyor Recoil Starter Rope 5.9.2 Control Valve Operation Pull the starter grip out lightly until resistance is felt, then pull The control valve starts and stops the conveyor and is briskly in the direction of the arrow as shown below. Return the connected to the flow control valve.
- Page 27 CT24 Operating Instructions Trailer Firewood Conveyor 5.9.3 Engine Operating Instructions • DO NOT operate engine with an accumulation of grass, leaves, dirt, or other combustible materials in the muffler area. CAUTION! • DO NOT use this engine on any forest covered, brush Before starting the engine, review the safety, ...
- Page 28 CT24 Operating Instructions Trailer Firewood Conveyor 5.9.4 Engine Oil Level Check Check engine oil level daily. Check with the machine parked on level ground and the engine stopped. IMPORTANT! Running the engine with a low oil level can cause engine damage that is not covered by warranty.
- Page 29 CT24 Operating Instructions Trailer Firewood Conveyor Inspection IMPORTANT! Hydraulic oil quality should be inspected • Remove the air cleaner cover. every 50 hours. If the oil is dirty or smells burnt, it should be replaced. • Remove the foam filter element from the paper filter element.
- Page 30 CT24 Operating Instructions Trailer Firewood Conveyor 5.9.6 Starting the Engine 2. If the engine is cold, close the choke (push choke lever to the left). To start a warm engine, leave the choke open (lever pushed to the right). CAUTION! Before starting the engine, review the safety, ...
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Page 31: Transporting
CT24 Operating Instructions Trailer Firewood Conveyor 5.10 Transporting 5.10.1 Transport Safety • Comply with provincial / state laws governing safety and transporting of machinery on public roads. • Do not exceed a safe travel speed. Slow down for rough terrain and cornering. - Page 32 CT24 Operating Instructions Trailer Firewood Conveyor 00460 00448 Fig. 36 – Crank Jack • If equipped with the Accessory Hydraulic Power Pack, turn Fig. 38 – Lowering Conveyor the fuel valve on the engine OFF when not in use or when transporting.
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Page 33: Storage
CT24 Operating Instructions Trailer Firewood Conveyor 01205 Fig. 40 – Toplink Installed 5.11 Storage After the season's use or when the conveyor is not going to be used for a period, it should be thoroughly inspected and prepared before being put away. -
Page 34: Service And Maintenance
CT24 Service and Maintenance Trailer Firewood Conveyor 6. Service and Maintenance 6.2 Maintenance Schedule WARNING! Perform maintenance procedures at time shown or hour Stop conveyor and disconnect power source interval, whichever comes first. before performing service or maintenance procedures. As Required 6.1 Maintenance Safety... -
Page 35: Grease Points
CT24 Service and Maintenance Trailer Firewood Conveyor 6.3 Grease Points 6.4 Conveyor Chain Tension, Adjusting Use a hand-held grease gun for all greasing. Pump one shot of grease slowly into each fitting. The conveyor chain can stretch a slight amount and can require occasional adjustment. -
Page 36: Hand Winch
CT24 Service and Maintenance Trailer Firewood Conveyor 6.5 Hand Winch 6.6 Accessory Power Pack IMPORTANT! Do not get oil or grease on the winch friction IMPORTANT! Refer to the engine manufacturer's manual discs. The winch brake system cannot function properly if for engine maintenance and service information. - Page 37 CT24 Service and Maintenance Trailer Firewood Conveyor 6.6.3 Hydraulic Oil, Changing 6.6.4 Hydraulic Filter, Changing 1. The hydraulic system return filter is the spin-on type. CAUTION! Remove the filter and dispose of it in an environmentally friendly manner. Risk of burns to exposed skin.
- Page 38 CT24 Service and Maintenance Trailer Firewood Conveyor 00536 Fig. 48 – Hydraulic Oil Level 1. Full Oil Level Mark 2. Low Oil Level Mark 3. Oil Level Dipstick...
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Page 39: Troubleshooting
Refer to the Honda® GX200 owner's manual found in the If a problem persists after reading this Troubleshooting section, manual tube. contact the local dealer, distributor or Wallenstein. Have the machine serial number ready. Problem Cause... -
Page 40: Specifications
CT24 Specifications Trailer Firewood Conveyor 8. Specifications Specifications subject to change without notice. 8.1 Machine Specifications Conveyor Model CT24 Maximum Split Wood Pile Height 13.5' (4.1 m) Trough Length 24' (7.3 m) Width 8" (20 cm) at Bottom Flared out to 20"... -
Page 41: Common Bolt Torque Values
CT24 Specifications Trailer Firewood Conveyor 8.2 Common Bolt Torque Values Checking Bolt Torque Imperial Bolt Torque Specifi cations The tables shown give correct torque values for various Torque Value bolts and capscrews. Tighten all bolts to the torque Bolt values specified in the table, unless indicated otherwise. -
Page 42: Wheel Lug Torque
CT24 Specifications Trailer Firewood Conveyor 8.3 Wheel Lug Torque Wheel Lug Nut Torque It is extremely important safety procedure to apply Wheel Units 1st Stage 2nd Stage 3rd Stage and maintain proper wheel mounting torque on your Size trailer axle. Torque wrenches are the best method to lbf•ft... -
Page 43: Product Warranty
Trailer Firewood Conveyor 9. Product Warranty LIMITED WARRANTY Wallenstein products are warranted to be free of defects in materials and workmanship under normal use and service, for a period of Five Years for Consumer Use Two Years for Commercial/Rental Use from the date of purchase, when operated and maintained in accordance with the opera�ng... -
Page 44: Alphabetical Index
10. Alphabetical Index Choke Lever ������������������������������������������������������������������ 25 Fuel Shut-off Valve �������������������������������������������������������� 25 Accessory Hydraulic Power Pack ��������������������������������������� 24 Ignition Switch���������������������������������������������������������������� 26 Controls Recoil Starter ����������������������������������������������������������������� 26 Control Valve Operation ������������������������������������������� 26 Throttle Lever����������������������������������������������������������������� 25 Engine ���������������������������������������������������������������������� 25 Engine Operating Instructions ��������������������������������������������� 27 Ignition Switch ����������������������������������������������������������... - Page 45 Operator Orientation ����������������������������������������������������������� 15 Personal Protective Equipment (PPE) ���������������������������������� 8 Pre-Operation Checklist ������������������������������������������������������ 19 Raising Conveyor ���������������������������������������������������������������� 20 Replacing Damaged Safety Signs �������������������������������������� 13 Rotate Conveyor Wheels ���������������������������������������������������� 22 Safe Condition�����������������������������������������������������������������8, 34 Safety ������������������������������������������������������������������������������������ 7 Equipment Safety Guidelines ��������������������������������������8, 9 How to Install Safety Signs ��������������������������������������������...
- Page 48 www.wallensteinequipment.com...
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