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TITAN INDUSTRIES
735 INDUSTRIAL LOOP ROAD
NEW LONDON WI 54961
920-982-6600
800-558-3616 Toll Free
920-982-7750 FAX
E-MAIL: sales@titanconveyors.com
Website: www.titanconveyors.com
MODEL 402 - 404 - 408
Conveyor
INSTALLATION, MAINTENANCE AND
PARTS MANUAL
For additional copies of this manual,
please visit our website at
www.titanconveyors.com.
Go to Replacement Parts/Accessories
and select Maintenance Manuals. You can then
select the manual for your model conveyor.
SERIAL NO.
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Summary of Contents for Titan 402
- Page 1 735 INDUSTRIAL LOOP ROAD NEW LONDON WI 54961 920-982-6600 800-558-3616 Toll Free 920-982-7750 FAX E-MAIL: sales@titanconveyors.com Website: www.titanconveyors.com MODEL 402 - 404 - 408 Conveyor INSTALLATION, MAINTENANCE AND PARTS MANUAL For additional copies of this manual, please visit our website at www.titanconveyors.com.
- Page 2 (D) No representative of TITAN has been conferred with any authority to waive, alter, vary or add to the terms of warranty state herein, without prior authorization in writing executed by an officer of the company.
- Page 3 This will require you to call a Titan salesperson prior to your sending back the item to get a RGA number and receive instructions on how to return the item. Other information needed at this time would be your original purchase order number, Titan serial number, job number or invoice number.
- Page 4 Safety The Safety alert symbol is used with the signal words DANGER, WARNING and CAUTION to alert you to safety messages. They are used in safety decals on the unit and with proper operation and procedures in this manual. They alert you to the existence and relative degree of hazards. Understand the safety message.
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Page 5: Installation
Titan at 920-982-6600. I. RECEIVING Upon delivery of your Titan conveyor, check the packing slip or bill of lading accompanying the unit. If any components are missing, contact Titan IMMEDIATELY with a description of the missing components along with the conveyor serial number(s). -
Page 6: Frame Assembly
IN ORDER FOR THE CONVEYOR TO BE STABLE, THE SUPPORTS MUST BE WARNING LAGGED TO THE FLOOR OR SUPPORT STRUCTURE. THIS IS THE CUSTOMER RESPONSIBILITY!! FRAME ASSEMBLY To start, along side the area where the conveyor is to be installed, layout the frame sections in their proper position according to the ordered description or refer to your copy of the approval drawing. - Page 7 COMPONENT CHECKLIST Prior to start up use the following list to double check the conveyor components. MOTOR Have a qualified electrician ensure the motor is wired correctly for your power source. Check that motor is securely fastened to the reducer or motorbase. REDUCER Check that the proper amount of oil is in the reducer.* Make sure a vent plug is installed on the reducer.* (A solid plug is usually installed for shipping.)See FIGURE 10.
- Page 8 BELT TRAVEL PRODUCT FLOW MODEL 402/404 BELT TRAVEL PRODUCT FLOW MODEL 402/404 CENTER DRIVE & TAKE UP BELT TRAVEL PRODUCT FLOW MODEL 408 BELT TRAVEL PRODUCT FLOW MODEL 408 CENTER DRIVE & TAKE UP FIGURE 6 5/12...
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Page 9: Maintenance
Once this has been done refer to FIGURE 7 for proper tracking adjustments on end drive conveyors or FIGURE 8 for proper tracking on center drive and take-up conveyors. IN REF. TO LEFT HAND AND RIGHT HAND SIDES, WE AT TITAN INDUSTRIES CAUTION... - Page 10 2. With the conveyor running, make pulley, snub roller, or return roller adjustments of 1/16 of an inch, allowing the belt several revolutions to react between each adjustment. NOTE: IN MANY CASES, ADjUSTMENTS OF THE SNUB PULLEY AND CAUTION RETURN ROLLER ARE SUFFICIENT TO CENTER THE BELT OVER THE DRIVE PULLEY AND TAIL PULLEY 3.
- Page 11 2. VENTILATION - During normal operation gear reducers build up heat and pressure that MUST be vented to protect the seals and gears. If not installed at Titan, a brass vent plug contained in a small plastic bag, will be put in a box or larger bag along with fasteners sent loose for use during field installation. Remove the top most drain plug (refer to FIGURE 10) for the position of your reducer) and install the vent plug securely in place.
- Page 12 BEARINGS 1. LUBRICATION - Bearings used on Titan Conveyors are normally pre-lubed for life. If customer requested, re-lube bearings are provided, the use of a #2 consistency lithium based grease is advised.
- Page 13 Greasing Frequency should be as many times as necessary to maintain a small film of grease leaking at the seals. This will protect against foreign materials entering the bearing. The following list is provided to aid you in acquiring the proper grease or an equivalent. NORMAL DUTY HEAVY DUTY Texaco - Multifak #2...
- Page 14 SAE 40 120 degrees - 140 degrees F SAE 50 REMEMBER - ALL GUARDS AND BOTTOM PANS, IF PROVIDED, MUST BE REPLACED BEFORE RUNNING CONVEYOR. TITAN INDUSTRIES IS NOT DANGER RESPONSIBLE FOR INjURIES CAUSED BY NOT COMPLYING WITH SAFETY INSTRUCTIONS.
- Page 15 MODEL 402 BELT DRIVEN MODEL 402 BELT DRIVEN ROLLER CONVEYOR ROLLER CONVEYOR 1. INFEED PULLEY 15. LOWER FRAME SPREADER 29. DRIVE END GUARD 16. ADjUSTMENT BRACKET 30. DRIVE PULLEY 1A. INFEED PULLEY SHAFT 30A. DRIVE PULLEY SHAFT 2. INFEED END GUARD 17.
- Page 16 MODEL 404 - 408 BELT DRIVEN ROLLER CONVEYOR 5/12...
- Page 17 MODEL 402 - 404 BELT DRIVEN ROLLER CONVEYOR CENTER DRIVE AND TAKE-UP 1. LARGE GUARD C.D.& T.U. 12. SNUB ROLLER 2. THREADED ROD 13. SNUB ROLLER 3. HEX JAM NUT 14. DRIVE SHAFT 4. C.D.& T.U. PLATE L/H 15. DRIVE PULLEY 5.
- Page 18 MODEL 408 BELT DRIVEN ROLLER CONVEYOR CENTER DRIVE AND TAKE-UP 5/12...
- Page 19 NEW LONDON WI 54961 920-982-6600 800-558-3616 Toll Free 920-982-7750 FAX E-MAIL: sales@titanconveyors.com Website: www.titanconveyors.com Contact Your Distributor or Titan Directly for Further Information on Other Titan Conveyor Products Slider bed conveyors Floor to Floor belt conveyors parts conveyors ...