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Summary of Contents for Deprag MINIMAT-ULTRA
- Page 1 011658EN Operating Instruction Booklet Stationary Screwdriver Spindle 347-220-31UL 386376 A 347-320-31UL 386376 B 347-520-31UL 386376 C MINIMAT-ULTRA...
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Page 2: Table Of Contents
If you need additional information, please contact your DEPRAG Representative, one of our international support offices or us direct at DEPRAG. We will be happy to answer any questions. Please visit our web site: www.deprag.com Content 1 SAFETY TIPS ........................3... -
Page 3: Safety Tips
1 Safety Tips 1.1. General Safety Tips Before operating tool make sure to carefully read and observe this operating instruction. Generally, the operator of the equipment and/or machinery is responsible for the equipment’s perfect condition and operation, while observing all necessary safety regulations. -
Page 4: General Safety Tips For Pneumatic Stationary Screwdriver Spindles
1.2. General Safety Tips for Pneumatic Stationary Screwdriver Spin- dles · Disconnect the tool from the air supply, when changing bits or when re-adjusting clutch. · Do not wear wide clothing or jewelry, for they can be seized by movable parts. Wear a hairnet if operator has long hair. ·... -
Page 5: Operator Obligation
1.4. Operator Obligation Personnel, who is engaged in the operation of the equipment, must always be committed to · observe the basic safety and accident preventing regulations, · read and observe the safety and warning notifications of this operating instruction booklet. 1.5. -
Page 6: Symbol Description
1.6. Symbol Description Read and observe the Operating Instruction Booklet, prior to and during operation of tool. DANGER Reference to an immediate danger to a person. May lead to serious injuries or even death, if unobserved! Properly recycle environmentally damaging grease, cooling agents or detergents. - Page 7 ESD-protected area Equipment may be damaged or destroyed by an electrostatic discharge. Maintenance and repair on hydraulic and pneumatic equipment may only be performed by specially trained personnel! Disconnect equipment from air supply, prior to repair of pneumatic or hydraulic equipment. Provide regular preventive maintenance on hoses and airlines.
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Page 8: Observe Environmental Regulations
1.7. Observe Environmental Regulations When working on or with the equipment, it is imperative to observe all requirements in regards to waste-disposal and proper recycling. Especially during installation, repair or maintenance, water damaging agents such as · lubricating grease and oil ·... -
Page 9: Installation
The hose length should not exceed 2 meters. · All DEPRAG Screwdrivers, may be operated either with or without lubricated air. (see paragraph: Maintenance and Upkeep) When operating with oilfree air, a performance reduction of up to 20% occurs and maintenance requirements increases! ·... - Page 10 OUR RECOMMENDATION: The preferred lubricating method for the screwdriver spindles mounted in fixtures, brackets, machines, etc., each in connection with a controller, is method b) with Point-of-Use Oiler. · Check pressure at directly on the machine. The Regulator needs to be adjusted to an airflow between 5.0 (71 PSI) and 6.3 bar (90 PSI).
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Page 11: Operation
Adjust clutch to the required torque value. If necessary, exchange clutch spring. The necessary torque adjustment can be tested, using a DEPRAG Torque Wrench or Dynamometer (see DEPRAG catalogs D3020 and D 3022). This equipment can also be used to re-adjust the torque of the Screwdriver Spindle. -
Page 12: Range And Exchange Of Clutch Spring
(otherwise it will result in reduced performance). 4.1. Range and Exchange of Clutch Spring The torque range of the DEPRAG Screwdriver is adjustable. Please see a listing for the torque ranges of the color-coded springs below. Torque Range of the individual clutch spring: -Æ... - Page 13 Remove lock ring. Remove clutch spring, replace with required clutch spring and reassem- bled in reverse order. Place clutch into clutch bearing and tighten clutch bearing to the DEPRAG Screwdriver. (left-hand thread) half-round clutch spring adjusting nut bore...
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Page 14: Torque Adjustment
4.2. Torque Adjustment The required torque for the driver can be adjusted externally as follows: Disconnect Screwdriver from air supply. Insert torque setting screwdriver through one of the three openings of the motor housing into the half-round bore of the lock ring. (If necessary, turn clutch using bit) By turning the torque-setting screwdriver clockwise (-), the torque is re- duced and by turning it counter-clockwise (+), the torque is increased. -
Page 15: Assembly - Disassembly
After repair or maintenance, verify that equipment runs to specification! Principally, use only DEPRAG original spare parts. Otherwise, a reduction in equipment power-output and an increased maintenance-requirement occurs. If NON-DEPRAG parts are installed, DEPRAG is justified to void any existing warranty and liability obligations. Attention:... - Page 16 Any other suitable arbor may be used to carefully push the motor- and gearing parts out of the motor housing. Assembly: Use the DEPRAG Grease 807293 (100-g tube) to grease the ball bearing, needle bearing and gearing parts prior to reassembly.
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Page 17: Correct Assembly Of Shut-Off Function On Clutch
5.1. Correct Assembly of Shut-Off Function on Clutch ATTENTION If the stop-pin is installed incorrectly, the clutch will NOT shut -off. In between the two curves, the taper of the stop pin has to point towards the outside (as illustrated in the pictures below). Curves Taper on Stop Pin... -
Page 18: Spare Parts Drawing
5.2. Spare Parts Drawing... -
Page 21: Installation Tips For Screwdriver Spindle
5.3. Installation Tips for Screwdriver Spindle... -
Page 22: Maintenance And Upkeep
6 months (single shift). · Exchange broken or worn plug in tools immediately, for they can cause injury to the Operator. · If tool malfunctions, we recommend to send the machine to DEPRAG. 6.1. Wear Parts UANTITY... -
Page 23: Trouble Shooting
Maintain air pressure of 90 PSI shut-off or for required torque ratchets value Valve Pin is too long Check length of valve pin, either shorten or replace valve pin (picture: Actual Size of Valve Pin) If necessary, please send tool to DEPRAG for service. -
Page 24: Delivery Capacity
Picture: Actual Size of Valve Pin Attention: When connecting to compressed air supply valve pin may be catapulted out which may cause serious injuries. When verifying the actual size of the valve pin, make sure N O T to hold the screwdriver directed towards yourself or any other person. -
Page 25: Accessories - Optional Equipment
9 Accessories - Optional equipment Exhaust hose vertical 386924 A Exhaust hose horizontal 386924 B Spring sleeve cpl. 364672 A Operating Screwdriver with a Finder: Installation of the Finder (optional equipment): · Remove screw-cap (left-hand thread) from spring sleeve · Insert finder and spring into spring sleeve ·... - Page 26 A complete exhaust hose connection # 386924 A (vertical) or # 386924 B (horizontal) is available as an optional item. Please mount exhaust connection as follows: 1. Disconnect driver form air supply. 2. Clamp driver always with chucking jaws into a vice, utilizing the flats of the motor housing.
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Page 27: Storage
10 Storage Unused machines should be stored in a dry, locked area. 11 Technical Data Manufacturer DEPRAG SCHULZ GMBH u. CO. Address Kurfürstenring 12 - 18 Postfach 1352 D-92224 Amberg D-92203 Amberg Phone 09621/371-0 09621/371-120 Technical Data: 347-220- 347-320- 347-520-... -
Page 28: Disposal
12 Disposal Unused machines should be stored in a dry, locked area. Disassemble the machine for the required disposal complete. Observe local and environmental regulations for the separation and recycling of materials. Recycle waste oil to avoid environmental contamination! Waste Oil... -
Page 29: Declaration Of Manufacturer
13 Declaration of Manufacturer EC-Declaration of Manufacturer in accordance with the CE-Machine-Guideline 98/37/EC, appendix II B DEPRAG SCHULZ GMBH u. CO. Kurfürstenring 12 – 18 Postfach 1352 D-92204 Amberg D-92203 Amberg declares, that the construction of the Stationary Screwdriver Spindle... -
Page 30: Service Locations And Authorized Partners
14 Service Locations and Authorized Partners ALGERIA CZECHIA/SLOWAKIA GREAT BRITAIN EP-Technology Trading S.U.A.R.L. DEPRAG CZ a.s. DEPRAG Ltd. 29 Rue Ahmed Tlili - ZI Borj Cedria ul. T.G. Masaryka 113 Unit B4, Pegasus Court TN-2055 Bir el Bey Tunis - Tunisia CZ -50781 Lázně... - Page 31 Tel.: +1 / 972 / 221 – 8731 MB-NAKLO D.O.O. LUXEMBOURG Fax: +1 / 972 / 221 – 8163 Toma Zupana 16 Toll Free: (800) 4 DEPRAG SLO-4202 NAKLO Parelhoenstraat 24 Internet: http://www.deprag.com Tel.: +386 (0) 4 / 277 17 00 9080 Lochristi e-mail: deprag@depragusa.com...
- Page 32 DEPRAG SCHULZ GMBH u. CO. Postfach 1352, D-92203 Amberg Kurfürstenring 12-18, D-92224 Amberg (09621) 371-0 (09621) 371-120 Internet: http://www.deprag.com e-mail: info@deprag.de...
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