Related Manuals for Deprag SENSOMAT-ULTRA 347S-228-31
Summary of Contents for Deprag SENSOMAT-ULTRA 347S-228-31
- Page 1 011878 EN Operating Instruction Booklet Stationary Screwdriver Spindle 347S-228-31 391488 A 347S-328-31 391488 B 347S-528-31 391488 C ® SENSOMAT -ULTRA...
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Page 2: Table Of Contents
If you need additional information, please contact your DEPRAG Representative, one of our international support offices or us direct at DEPRAG. We will be happy to answer any questions. Please visit our web site: www.deprag.com Content 1 SAFETY TIPS ........................3... -
Page 3: Safety Tips
Safety Tips 1.1. General Safety Tips Before operating tool make sure to carefully read and observe this operating instruction. Generally, the operator of the equipment and/or machinery is responsible for the equipment’s perfect condition and operation, while observing all necessary safety regulations. -
Page 4: General Safety Tips For Stationary Screwdriver Spindles
1.2. General Safety Tips for Stationary Screwdriver Spindles • Disconnect the tool from the air supply, when changing bits or when re-adjusting clutch. • Do not wear wide clothing or jewelry, for they can be seized by movable parts. Wear a hairnet if operator has long hair. •... -
Page 5: Operator Obligation
1.4. Operator Obligation Personnel, who is engaged in the operation of the equipment, must always be committed to • observe the basic safety and accident preventing regulations, • read and observe the safety and warning notifications of this operating instruction booklet. 1.5. -
Page 6: Symbol Description
1.6. Symbol Description Read and observe the Operating Instruction Booklet, prior to and during operation of tool. DANGER Reference to an immediate danger to a person. May lead to serious injuries or even death, if unobserved! Properly recycle environmentally damaging grease, cooling agents or detergents. - Page 7 ESD-protected area Equipment may be damaged or destroyed by an electrostatic discharge. Maintenance and repair on hydraulic and pneumatic equipment may only be performed by specially trained personnel! Disconnect equipment from air supply, prior to repair of pneumatic or hydraulic equipment. Provide regular preventive maintenance on hoses and airlines.
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Page 8: Observe Environmental Regulations
These Spindles assemble screws to torque and measure that torque more accurately than any subsequent testing method. They tighten and test the assembly in one operation. DEPRAG SENSOMAT-ULTRA screwdrivers are mostly used for thread- ridging, thread-cutting or self-drilling through bolts. -
Page 9: Installation
The hose length should not exceed 2 meters. • All DEPRAG Screwdrivers, may be operated either with or without lubricated air. (see paragraph: Maintenance and Upkeep) When operating with oilfree air, a performance reduction of up to 20% occurs and maintenance requirements increases! •... - Page 10 OUR RECOMMENDATION: The preferred lubricating method for the screwdriver spindles mounted in fixtures, brackets, machines, etc., each in connection with a controller, is method b) with Point-of-Use Oiler. • Check pressure at directly on the machine. The Regulator needs to be adjusted to an airflow between 5.0 (71 PSI) and 6.3 bar (90 PSI).
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Page 11: Operation
The necessary torque adjustment can be tested, using a DEPRAG Torque Wrench or Dynomameter (see DEPRAG catalogs D3020 and D 3022). This equipment can also be used to re-adjust the torque of the Screwdriver Spindle. -
Page 12: Range And Exchange Of Clutch Spring
4.1. Range and Exchange of Clutch Spring The torque range of the DEPRAG Screwdriver is adjustable. Please see a listing for the torque ranges of the color-coded springs below. Torque Range of the individual clutch spring: -∅ C " ."... - Page 13 The claw of the intermediate ring has to engage with the claw in the spindle. Make sure that ball 802181 for bit locating is assembled. Check the start-stroke at the clutch shaft (2 –3 mm). 7. The clutch can be adjusted again externally (see Torque Adjustment). Adjustment Nut Ball Clutch Spring...
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Page 14: Torque Adjustment
4.2. Torque Adjustment Setting the shut off-torque For setting the shut off-torque you have to unlock the shut off- clutch. Therefore push the sensor finder by the hand to the clutch and hold it. For a simpler setting you can use the adjustment bushing 461319 (Optional Equipment). -
Page 15: Connection-Possibilities Of The Function Control
4.3. Connection-Possibilities of the Function Control • Use as air pressure outlet during screw-assembly: to control driver start and stop, as well as shut-off control of clutch; as cycle counter of the complete process; each in connection with a PE- Switch or similar. •... - Page 16 Picture: To adjust the sensor finder...
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Page 17: Change Of Bits
4.5. Change of Bits Attention: Disconnect driver from air supply. To get a reliable bit-location the screwdriver has a quick-change-chuck in standard. Disconnect driver from air supply. Unscrew spring sleeve (left-hand thread). Pull both shank screws 828756 to the back and put out the bit. Push in the new bit into the hex. -
Page 18: Assembly - Disassembly
After repair or maintenance, verify that equipment runs to specification! Principally, use only DEPRAG original spare parts. Otherwise, a reduction in equipment power-output and an increased maintenance-requirement occurs. If NON-DEPRAG parts are installed, DEPRAG is justified to void any existing warranty and liability obligations. Attention:... - Page 19 Assembly: Use the DEPRAG Grease 807293 (100-g tube) to grease the ball bearing, needle bearing and gearing parts prior to reassembly. Reassembly occurs logically in reverse order! Special Repair Tools (Optional Equipment) Fixing device (for rotor cylinder) 460474 Arbor (to disassembly bearing cover with groove ball bearing)
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Page 20: Correct Assembly Of Shut-Off Function On Clutch
5.1. Correct Assembly of Shut-Off Function on Clutch ATTENTION If the stop-pin is installed incorrectly, the clutch will NOT shut -off. In between the two curves, the taper of the stop pin has to point towards the outside (as illustrated in the pictures below). Curves Taper on Stop Pin... -
Page 21: Spare Parts Drawing
5.2. Spare Parts Drawing... -
Page 24: Installation Tips For Screwdriver Spindle
5.3. Installation Tips for Screwdriver Spindle... -
Page 25: Maintenance And Upkeep
6 months (single shift). • Exchange broken or worn plug in tools immediately, for they can cause injury to the Operator. • If tool malfunctions, we recommend to send the machine to DEPRAG. 6.1. Wear Parts UANTITY... -
Page 26: Trouble Shooting
Check length of valve pin, either shorten or replace valve pin (picture: Actual Size of Valve Pin) Incorrectly adjusted Adjust Sensor Finder according to Sensor Finder paragraph “To adjust the sensor finder“ If necessary, please send tool to DEPRAG for service. -
Page 27: Delivery Capacity
Picture: Actual Size of Valve Pin Attention: When connecting to compressed air supply valve pin may be catapulted out which may cause serious injuries. When verifying the actual size of the valve pin, make sure N O T to hold the screwdriver directed towards yourself or any other person. -
Page 28: Accessories - Optional Equipment
Accessories – Optional Equipment A complete exhaust hose connection # 386924 A (vertical) or # 386924 B (horizontal) is available as an optional item. Please mount exhaust connection as follows: 1. Disconnect driver form air supply. 2. Clamp driver always with chucking jaws into a vice, utilizing the flats of the motor housing. -
Page 29: Storage
10 Storage Unused machines should be stored in a dry, locked area. 11 Technical Data Manufacturer DEPRAG SCHULZ GMBH u. CO. Address Kurfürstenring 12 - 18 Postfach 1352 D-92224 Amberg D-92203 Amberg Phone 09621/371-0 09621/371-120 347S-228-31 347S-328-31 347S-528-31 ODEL Order No. -
Page 30: Disposal
12 Disposal Unused machines should be stored in a dry, locked area. Disassemble the machine for the required disposal complete. Observe local and environmental regulations for the separation and recycling of materials. Recycle waste oil to avoid environmental contamination! Waste Oil... -
Page 31: Declaration Of Manufacturer
13 Declaration of Manufacturer EC-Declaration of Manufacturer in accordance with the CE-Machine-Guideline 98/37/EC, appendix II B DEPRAG SCHULZ GMBH u. CO. Kurfürstenring 12 – 18 Postfach 1352 D-92204 Amberg D-92203 Amberg declares, that the construction of the Stationary Screwdriver Spindles... -
Page 32: Service Locations And Authorized Partners
14 Service Locations and Authorized Partners ARGENTINA CZECHIA/SLOWAKIA GREECE ERIN s.a. DEPRAG CZ a.s. D. Panayotidis – J. Tsatsis s.a. Av. Constituyentes 5751 ul. T.G. Masaryka 113 6 Pireos Street – Moschaton RA-1431 Buenos Aires CZ -50781 Lázně Bělohrad Athen Tel./Fax: +54 (0) 11 / 4573.1313... - Page 33 LT-3028 KAUNAS Fax: +65 / 6271-8866 Fax: +1 / 972 / 221 – 8163 Tel.: +370 (0) 37 / 352195 Internet: http://www.testel.com.sg Toll Free: (800) 4 DEPRAG Fax: +370 (0) 37 / 351952 e-mail: sunny@testel.com.sg Internet: http://www.deprag.com e-mail: hidroteka@hidroteka.lt e-mail: deprag@depragusa.com...
- Page 36 DEPRAG SCHULZ GMBH u. CO. Postfach 1352, D-92203 Amberg Kurfürstenring 12-18, D-92224 Amberg (09621) 371-0 (09621) 371-120 Internet: http://www.deprag.com e-mail: info@deprag.de...