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Submersible Effl uent, Sump & Sewage Ejectors
IMPORTANT!
Read all instructions in this manual before operating pump.
As a result of Crane Pumps & Systems, Inc., constant product improvement program,
product changes may occur. As such Crane Pumps & Systems reserves the right to
change product without prior written notifi cation.
A Crane Co. Company
420 Third Street
Piqua, Ohio 45356
Phone: (937) 778-8947
Fax: (937) 773-7157
www.cranepumps.com
Manual Index
BARNES
INSTALLATION MANUAL
Series:
*BP314 & BP324, .3Hp
*SE411 & SE421, .4Hp
SE511 & SE521, .5Hp
SEV511 & SEV521, .5Hp
1750 RPM, 60 Hz.
*(Standard & High Temperature)
83 West Drive, Bramton
Ontario, Canada L6T 2J6
Phone: (905) 457-6223
Fax: (905) 457-2650
®
Form No. 098846-Rev.AD
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Summary of Contents for Crane BARNES BP314 Series
- Page 1 Read all instructions in this manual before operating pump. As a result of Crane Pumps & Systems, Inc., constant product improvement program, product changes may occur. As such Crane Pumps & Systems reserves the right to change product without prior written notifi cation.
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Page 2: Table Of Contents
PRESSURE GAUGE KIT (see parts list) Other brand and product names are trademarks or registered trademarks of their respective holders. ® Barnes is a registered trademark of Crane Pumps & Systems, Inc. 1997, 2002, 01/04, 9/05, 2/06, 9/06 Alteration Rights Reserved... -
Page 3: Warnings And Safety Precautions
Crane Pumps & Systems, Inc. is not responsible for WARNING ! Do not pump hazardous materials losses, injury, or death resulting from a failure to observe (fl... -
Page 4: Pump Specifications
PUMP SPECIFICATIONS SERIES: STANDARD SERIES: HIGH TEMPERATURE SERIES: DISCHARGE ....... 2” NPT, Female, Vertical DISCHARGE ......2” NPT, Female, Vertical LIQUID TEMPERATURE: LIQUID TEMPERATURE ..200°F (93°C) Continuous 115 Volt ........ 77°F (25°C) Continuous VOLUTE ........Cast Iron ASTM A-48, Class 30 230 Volt........ 104°F (40°C) Continuous MOTOR HOUSING ....Cast Iron ASTM A-48, Class 30 MOTOR HOUSING ..... -
Page 5: Pump Dimensions
SERIES: BP314 & BP324 inches (mm) BP314VF, BP314VFBR BP314AU, BP314AUBR BP314A, BP314ABR BP324AU, BP324AUBR BP314, BP314BR, BP324, BP324BR (Less Float) BP314HT, BP314HTBR BP314HTA, BP314HTABR BP314HTAU, BP314HTAUBR BP324HT, BP324HTBR BP324HTAU, BP324HTAUBR... - Page 6 SERIES: SE411, SE421, SE511, SE521, SEV511 & SEV521 inches (mm) SE411, SE421, SE511, SE521 (Less Float) SE411VF SE511AU, SE521AU, SEV511AU, SEV511, SEV521 (Less Float) SE511VF, SEV511VF SEV521AU SE411A, SE511A, SEV511A SE411HT, SE421HT SE411HTA SE411HTAU, SE421HTAU...
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Page 7: General Information (Receiving, Storage, Service Centers)
For the location of the nearest Barnes Service Center, check Barnes Pumps supplies a Stainless Rail Package and also your Barnes representative or Crane Pumps & Systems, Inc., a variety of break-away fi tting discharge systems designed to allow the submersible wastewater pump to be installed... -
Page 8: (Overload Protection, Wire Size)
Automatic Manual FIGURE 3 Automatic - Plug fl oat cord into GFI outlet, then plug pump cord into fl oat cord. Manual - Plug pump cord directly into GFI outlet. C-4) Electrical Connections: C-4.1) Power Cable: The cord assembly mounted to the pump must not be modifi... -
Page 9: (Electrical Data)
MODEL NO VOLT/ NEMA FULL LOCKED CORD CORD CORD WINDING (Nom) START LOAD ROTOR SIZE TYPE RESISTANCE CODE AMPS AMPS inch (mm) MAIN - START BP314 115/1 1750 19.0 14/3 SJTOW 0.375 (9.5) 2.14 - 30.5 BP314A 115/1 1750 19.0 14/3 SJTOW 0.375 (9.5) -
Page 10: Start-Up Operation
SECTION: D START-UP OPERATION 1) Inspect motor chamber for oil level and contamination and repair as required per section F-1. D-1) Check Voltage and Phase: 2) Inspect impeller and body for excessive build-up or Before operating pump check to make sure that the clogging and repair as required per section F-2. -
Page 11: (Pressure Test, Impeller & Volute, Motor, Bearing & Cable Service) (Fig. 4, 5, 6, 7, 8, 9, 10)
F-2.2) Reassembly: TABLE 1 - COOLING OIL - Dielectric Before installing impeller (17), inspect threads on shaft SUPPLIER GRADE and impeller to assure that they are clean. Place exclu- Enerpar SE100 sion seal on shaft with the thin lip toward the motor (see Conoco Pale Paraffi... - Page 12 STANDARD CONNECTIONS CORD SET (29) IS FOR “AU” MODEL ONLY CORD SET (9) CORD SET (29) GLAND NUT (9A) GLAND NUT (29A) FRICTION RING (29B) FRICTION RING (9B) GREEN - GROUND FIGURE 5 CORD SET FOR HIGH TEMPERATURE MODELS ONLY CORD SET (29) IS FOR “AU”...
- Page 13 STANDARD CONNECTIONS FIGURE 7 FIGURE 8 CORD SET FOR HIGH TEMPERATURE MODELS ONLY FIGURE 10 FIGURE 9 Electrical Connections:...
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Page 14: (Shaft Seal Service) (Fig. 11, 12, 13)
Bearings - Disassemble motor as per section F-3.1. Place motor housing (14) squarely onto seal plate (2). Remove snap ring (6) with snap ring pliers and pull motor Tighten socket head screws (15) into motor housing. Refi ll with cooling oil as per paragraph F-1.3. (1) and lower bearing (4) straight off of seal plate (2). -
Page 15: Replacement Parts
Stationary Member SECTION: G REPLACEMENT PARTS (3d) Polished Face Out G-1 ORDERING REPLACEMENT PARTS: When ordering replacement parts, ALWAYS furnish the following information: 1. Pump serial number and date code. (Paragraph G-4) 2. Pump model number. (Paragraph G-3) 3. Pump part number. (Paragraph G-2) 4. -
Page 16: Trouble Shooting
TROUBLE SHOOTING CAUTION ! Always disconnect the pump from the electrical power source before handling. If the system fails to operate properly, carefully read instructions and perform maintenance recommendations. If operating problems persist, the following chart may be of assistance in identifying and correcting them: MATCH “CAUSE”... -
Page 17: Bp Series - Cross-Section (Fig. 14)
SERIES: BP314 & BP324 FIGURE 14... -
Page 18: Bp Series - Exploded View (Fig. 15)
SERIES: BP314 & BP324 FIGURE 15... -
Page 19: Bp Series - Parts List
SERIES: BP314 & BP324 PARTS KITS Overhaul Kit....P/N: 085201 (†) 3,4,6,13,16,19,24 Seal Kit....... P/N: 085202 (◊) 3,13,16,19 Pressure Gauge Kit..P/N: 085343 PARTS LIST ITEM PART No. DESCRIPTION See TABLE 2 Motor & Sleeve 093063 Seal Plate, BP Series Cast Iron 093247 Seal Plate, BP-BR Series Bronze... - Page 20 SERIES: BP314 & BP324 Float Switch w/Plug, Mechanical, Series: A & ABR 101758 15FT 101758XA 20FT 101758XC 30FT 101758XF 50FT Float Switch High Temp w/Plug, Series: HTA & HTABR 090269 15FT 090269XB 25FT 090269XC 30FT 090269XF 50FT 099262 Float Switch, Mechanical Series: AU,&...
- Page 21 SERIES: BP314 & BP324 TABLE 2 - MOTOR and HOUSING PUMP MODEL MOTOR HOUSING (Item #14) MOTOR SLEEVE (Item #1) BP314 093065 102260 BP314A 093065 102260 BP314AU 093066 102260 BP314VF 093065 102260 BP314BR 093211 102260 BP314ABR 093211 102260 BP314AUBR 093212 102260 BP314VFBR 093211...
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Page 22: Se Series - Cross-Section (Fig. 16)
SERIES: SE FIGURE 16... -
Page 23: Se Series - Exploded View (Fig. 17)
SERIES: SE FIGURE 17... -
Page 24: Sev Series - Cross-Section (Fig. 18)
SERIES: SEV FIGURE 18... -
Page 25: Sev Series - Exploded View (Fig. 19)
SERIES: SEV FIGURE 19... -
Page 26: Se & Sev Series - Parts List
SERIES: SE & SEV PARTS KITS Overhaul Kit..... P/N: 085201 (†) 3,4,6,13,16,19,24 Seal Kit......P/N: 085202 (◊) 3,13,16,19 PRESSURE GAUGE KIT.. P/N: 085343 PARTS LIST ITEM PART No. DESCRIPTION See TABLE 2 Motor & Sleeve 093063 Seal Plate Cast Iron 068988 ◊†... - Page 27 SERIES: SE & SEV Float Switch w/Plug, Mechanical Series: A 101758 15FT 101758XA 20FT 101758XC 30FT 101758XF 50FT Float Switch High Temp w/Plug Series: HTA 090269 15FT 090269XB 25FT 090269XC 30FT 090269XF 50FT 099262 Float Switch, Mechanical Series: AU 090622 Float Switch High Temp, Mech.
- Page 28 SERIES: SE & SEV TABLE 2 - MOTOR and HOUSING PUMP MODEL MOTOR HOUSING (Item #14) MOTOR SLEEVE (Item #1) SE411 093065 102260 SE411A 093065 102260 SE411VF 093065 102260 SE421 093065 098835 SE411HT 093065 098838 SE411HTA 093065 098838 SE411HTAU 093066 098838 SE421HT 093065...
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Page 29: Performance Curve - Bp314, Bp324, Bp314Ht, Bp324Ht Series
SERIES: BP314, BP324, BP314HT & BP324HT SERIES: SE511, SE521, SEV511 & SEV521 Testing is performed with water specifi c gravity of 1.0 @ 68˚F (20˚C), other fl uids may vary performance... -
Page 30: Performance Curve - Se411 & Se421
SERIES: SE411 & SE421 SERIES: SE411HT & SE421HT Testing is performed with water specifi c gravity of 1.0 @ 68˚F (20˚C), other fl uids may vary performance... - Page 31 Limited 24 Month Warranty Crane Pumps & Systems warrants that products of our manufacture will be free of defects in material and workmanship under normal use and service for twenty-four (24) months after manufacture date, when installed and maintained in accordance with our instructions.This warranty gives you speci• c legal rights, and there may also be other rights which vary from state to state.
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Page 32: Return Goods Policy
Crane Pumps & Systems, Inc. Distributor. RETURNED GOODS RETURN OF MERCHANDISE REQUIRES A “RETURNED GOODS AUTHORIZATION”. CONTACT YOUR LOCAL CRANE PUMPS & SYSTEMS, INC. DISTRIBUTOR. Products Returned Must Be Cleaned, Sanitized, Or Decontaminated As Necessary Prior To Shipment, To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material.
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