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IMPORTANT!
Read all instructions in this manual before operating pump.
As a result of Crane Pumps & Systems, Inc., constant product improvement program,
product changes may occur. As such Crane Pumps & Systems reserves the right to
change product without prior written notification.
A Crane Co. Company
420 Third Street
Piqua, Ohio 45356
Phone: (937) 778-8947
Fax: (937) 773-7157
www.cranepumps.com
INSTALLATION MANUAL
Duplex
For Series: SGV
2, 3, 5, 7.5HP Pumps
(For Easy Identification: Pumps used with these basin
packages will have two cords.)
SUPERSEDED
Some parts may NOT
be available
83 West Drive, Bramton
Ontario, Canada L6T 2J6
Phone: (905) 457-6223
Fax: (905) 457-2650
Form No. 109338-Rev. H
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Summary of Contents for Crane Barnes Duplex
- Page 1 Read all instructions in this manual before operating pump. As a result of Crane Pumps & Systems, Inc., constant product improvement program, product changes may occur. As such Crane Pumps & Systems reserves the right to change product without prior written notification. A Crane Co. Company...
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Page 2: Safety First
Other brand and product names are trademarks or registered trademarks of their respective holders. ® Barnes is a registered trademark of Crane Pumps & Systems, Inc © Crane Pumps & Systems, Inc. 2000, 2001, 2002, 10/05, 4/06... - Page 3 USER GUIDE The grinder pump Congratulations on generates sufficient your purchase of a Barnes UltraGRIND™ grinder pressure to pump this slurry from your home to pump system. With proper care and by following the wastewater plant. a few simple guidelines your grinder pump will give you many years of dependable service.
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Page 4: Before You Begin
BEFORE YOU BEGIN • READ THIS MANUAL COMPLETELY BEFORE STARTING YOUR INSTALLATION. • CONSULT LOCAL OFFICIALS FOR ANY APPLICABLE CODES AND REGULATIONS. • DETERMINE THE BEST LOCATION FOR YOUR BASIN AND CONTROL PANEL (SEE FIG. 1). DO NOT DROP OR ROLL BASIN. - Page 5 CHART 1 BALLAST (in cubic yards) BASIN BASIN HEIGHT I.D. 48” 60” 72” 84” 96” 108” 120” 144” 36” 0.70 0.88 1.03 1.21 1.39 1.57 1.75 2.10 42” 0.94 1.19 1.42 1.66 1.90 2.15 2.39 2.87 48” 1.24 1.56 1.85 2.17 2.48 2.80...
- Page 6 Location of Basin And Control Panel FIGURE 1...
- Page 7 STEP 1. Hole Excavation, Bedding & Setting of the Basin STEPS & TIPS: • Refer To The Gravel Size Diagram For Acceptable Bedding Material Sizes. • Compact The Bedding Per ASTM D 2321 Specifications Outlined For Bedding. • Set The Basin Into The Hole Using A Cloth Lifting Strap As Shown In Figure 3a, Or A Chain And Spreader Bar Assembly To Lift The Basin On Units With Pre-cast Ballast Per Figure 3b.
- Page 8 STEP 2. Discharge Connections & Backfill to Inlet Depth STEPS & TIPS: • A Flexible Pipe Coupling Or Fitting Is Recommended To Help Compensate For Settling Of Ground. • Make Sure The Required Redundant Check Valve Is Installed In Proper Direction. Flow Arrow Should Point Away From The Basin.
- Page 9 STEP 3. Running Direct Burial Cable from Basin to Control Panel STEPS & TIPS: • All Penetrations Through the Basin MUST Be Sealed Watertight • Cord Grip Penetrations MUST be Made Using a Drill and Appropriate Tap. • Inlet Not Yet Connected - Shown For Reference Only •...
- Page 10 STEP 4. Connecting “Pump Power Leads” (Direct Burial Cable to Control Panel) STEPS & TIPS: • Check for nicks or damage to wire prior to installation • Ensure Wire is Secured into Terminal Strip by Pulling on Wire After Installed •...
- Page 11 STEP 5. Connecting “Level Control Leads” (Direct Burial Cable to Control Panel) STEPS & TIPS: • Check for nicks or damage to wire prior to installation • Ensure Wire is Secured into Terminal Strip by Pulling on Wire After Installed FIGURE 7...
- Page 12 STEP 6A. Connecting “14/2 Sensor Control Leads” for 3, 5, 7.5HP (Direct Burial Cable to Control Panel) STEPS & TIPS: • Check for nicks or damage to wire prior to installation • Ensure Wire is Secured into Terminal Strip by Pulling on Wire After Installed FIGURE 8...
- Page 13 STEP 6B. Connecting “14/3 Sensor Control Leads” for 2HP (Direct Burial Cable to Control Panel) STEPS & TIPS: • Check for nicks or damage to wire prior to installation • Ensure Wire is Secured into Terminal Strip by Pulling on Wire After Installed FIGURE 9...
- Page 14 STEP 6C. Connecting “18/5 Sensor Control Leads” (Direct Burial Cable to Control Panel) STEPS & TIPS: • Check for nicks or damage to wire prior to installation • Ensure Wire is Secured into Terminal Strip by Pulling on Wire After Installed FIGURE 10...
- Page 15 STEP 7. Remove Parts Box from Basin, Attach Rope to Pumps, Record Pump Data STEPS & TIPS: Remove Parts Box from inside basin. It should contain the following items • Lifting device, inlet fitting and vent (If required) • Remove Connector Protectors From Cord and Pump. •...
- Page 16 STEP 8. Sliding Pump Into Basin STEPS & TIPS: • Once the lifting device is attached to the pump, secure it so it will not fall into basin. • Secure pump cord(s) and hose assembly so they will not fall into basin and lower into basin. •...
- Page 17 STEP 9A. Junction Box Wiring for SGV 2HP Pumps with 14/3 Pump Sensor and “UltraSWITCH or FloatTREE” STEPS & TIPS: • Identify Which of The Following Style Junction Boxes is Used in your Package and Wire Per Illustrations Shown. • Inspect Wires for nicks or Defects Before Installing into the Junction Box.
- Page 18 STEP 9B. Junction Box Wiring for SGV 3, 5, 7.5HP Pumps with 14/2 Pump Sensor and “UltraSWITCH or FloatTREE” STEPS & TIPS: • Identify Which of The Following Style Junction Boxes is Used in your Package and Wire Per Illustrations Shown. •...
- Page 19 STEP 9C. Junction Box Wiring for ALL SGV Pumps with 18/5 Pump Sensor and “UltraSWITCH or FloatTREE” STEPS & TIPS: • Identify Which of The Following Style Junction Boxes is Used in your Package and Wire Per Illustrations Shown. • Inspect Wires for nicks or Defects Before Installing into the Junction Box.
- Page 20 STEP 9D. Junction Box Wiring for SGV 2HP Pumps with 14/3 Pump Sensor and “Individual Floats” STEPS & TIPS: • Identify Which of The Following Style Junction Boxes is Used in your Package and Wire Per Illustrations Shown. • Inspect Wires for nicks or Defects Before Installing into the Junction Box.
- Page 21 STEP 9E. Junction Box Wiring for SGV 3, 5, 7.5HP Pumps with 14/2 Pump Sensor and “Individual Floats” STEPS & TIPS: • Identify Which of The Following Style Junction Boxes is Used in your Package and Wire Per Illustrations Shown. •...
- Page 22 STEP 9F. Junction Box Wiring for ALL SGV Pumps with 18/5 Pump Sensor and “Individual Floats” STEPS & TIPS: • Identify Which of The Following Style Junction Boxes is Used in your Package and Wire Per Illustrations Shown. • Inspect Wires for nicks or Defects Before Installing into the Junction Box.
- Page 23 STEP 10. Power To Control Panel STEPS & TIPS: • Electrical power should be disconnected and locked out during this part of the installation. • Check for nicks or defects in cable and wires before installing. • Pull on wire once connected to ensure they are secure. •...
- Page 24 STEP 11. Inlet Connection and Final Backfill STEPS & TIPS: • Inlet Should Not Interfere With Pump Removal Or Level Control Operation. • Inlet Should Have A Minimum 1/8” Per Foot Drop. If required only use 45° elbows. • Proper Backfill Per ASTM-D2321 Should Be Done To Prevent Damage From Excessive Settling As Outlined for Bedding.
- Page 25 STEP 12. Sealing of Control Panel Conduit and Installation of Cover Gasket STEPS & TIPS: • Conduit Must Be Sealed To Prevent Water Infiltration ( Fig. 23). • Peal and Place Gasket on Clean/Dry Basin Rim Surface Inside Bolt Circle. •...
- Page 26 Optional - Installation of Basin Cover & Control Panel Locks STEPS & TIPS: • Use the Illustration that represents your cover style. • Install the lock as shown in Figure 25. • The basin cover lock requires a 9/16” socket to tighten or loosen bolt. •...
- Page 27 Notes...
- Page 28 Basin Package Exploded View FIGURE 27...
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Page 29: Parts List
PARTS LIST ITEM PART DESCRIPTION Elbow Pipe Nipple Basin Pipe Nipple Cover Pipe Nipple Rail Right Brace CHART 1 Left Brace Item #8 - UltraSWITCH Junction Box BASIN PART No. Chart 1 UltraSWITCH DEPTH Chart 2 FloatTREE 104152 Extension Handle 099196 Handle Mtg Bracket Lifting Device... -
Page 30: Returned Goods
Crane Pumps & Systems, Inc. Distributor. RETURNED GOODS RETURN OF MERCHANDISE REQUIRES A “RETURNED GOODS AUTHORIZATION”. CONTACT YOUR LOCAL CRANE PUMPS & SYSTEMS, INC. DISTRIBUTOR. Products Returned Must Be Cleaned, Sanitized, Or Decontaminated As Necessary Prior To Shipment, To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material.
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