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INSTALLATION and OPERATION MANUAL
18 Frame
IMPORTANT!
Read all instructions in this manual before operating pump.
As a result of Crane Pumps & Systems, Inc., constant product improvement program,
product changes may occur. As such Crane Pumps & Systems reserves the right to
change product without prior written notifi cation.
A Crane Co. Company
420 Third Street
Piqua, Ohio 45356
Phone: (937) 778-8947
Fax: (937) 773-7157
www.cranepumps.com
Manual Index
BARNES
BARNES
Submersible Grinder Pump
Division 1, Groups C & D, T4
83 West Drive, Brampton
Ontario, Canada L6T 2J6
Phone: (905) 457-6223
Fax: (905) 457-2650
®
Explosion Proof, Class 1,
Vertical Discharge
3 - 7.5HP, 3450RPM
Horizontal Discharge
3 - 7.5HP, 3450RPM
Horizontal Discharge
7.5 - 10HP, 3450RPM
This product may be covered by one
or more of the following patents and
other patent(s) pending:
US Patent 7, 931, 473
BLADE XGV
BLADE XGVH
BLADE XGVHH
Form No. 141182-Rev. D
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Summary of Contents for Crane BARNES BLADE XGVH
- Page 1 Read all instructions in this manual before operating pump. As a result of Crane Pumps & Systems, Inc., constant product improvement program, product changes may occur. As such Crane Pumps & Systems reserves the right to change product without prior written notifi cation.
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Page 2: Table Of Contents
START-UP REPORT ......................27 - 28 Other brand and product names are trademarks or registered trademarks of their respective holders. ® Barnes is a registered trademark of Crane Pumps & Systems, Inc 1995,1997,1998,1/2004, 4/05 , 1/06, 3/06, 9/06, 12/06, 2/07... -
Page 3: Safety First
IMPORTANT! - Crane Pumps & Systems, Inc. is not responsible for losses, injury, or death resulting from a WARNING! - DO NOT pump hazardous materials failure to observe these safety precautions, misuse or (fl... - Page 4 USER GUIDE USER GUIDE The grinder pump generates suffi cient Congratulations on your purchase of a Barnes pressure to pump this slurry from your home to UltraGRIND™ grinder pump system. With the wastewater plant. proper care and by following a few simple guidelines your grinder pump will give you Power Failure many years of dependable service.
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Page 5: General Information
A-4) Service Centers: For the location of the nearest Barnes Service Center, check your Barnes representative or Crane Pumps & Systems, Inc., Service Department in Piqua, Ohio, telephone (937) 778-8947 or Crane Pumps & Systems Canada, in Brampton, Ontario, (905) 457- 6223. - Page 6 B-1.1) Submergence: BARNES Pumps manufactures a break away fi t dis- It is recommended that the pump be operated in the charge system designed to allow the submersible waste- Continuous Duty Submergence condition and the sump water pump to be installed or removed without requiring liquid level should never be less than the Minimum Sub- personnel to enter the wet well.
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Page 7: Electrical Data
WARNING! Level control used within the hazardous The cord assembly mounted to the pump must not be modifi ed application. Any location, must be in an intrinsically safe control in any way except for shortening to a specifi c splice between the pump and the control panel must be circuit suitable for use in Class 1, Division 1, Groups made in accordance with all applicable electric codes. - Page 11 THREE PHASE 460-575 VOLT AC (orange molded plug) THREE PHASE 460-575 VOLT AC (orange molded plug) MOISTURE AND TEMPERATURE SENSORS MOISTURE AND TEMPERATURE SENSORS Power Cable Power Cable Motor Lead ID Motor Lead ID Power Cable Power Cable Lead ID Lead ID Green (Ground) Green...
- Page 12 TYPICAL POWER CIRCUIT FIGURE 3b Recommended Breaker & Heater Sizes Model No. Volts Capacitor Kit Start Relay Start Capacitor Run Capacitor XGV3072 / 208/230 141361 MARS 64 297MFD @ 330V 40MFD @ 440V XGVH3072 XGV5072 / 208/230 141361 MARS 64 297MFD @ 330V 40MFD @ 440V XGVH5072...
- Page 13 TYPICAL THERMAL PROTECTION WIRING DIAGRAM FIGURE 4 B-4.3) Overload Protection: B-4.4) Moisture Sensors: Current sensing overloads must be provided in the pump A normally open (N/O) detector is installed in the pump seal control panel and should be properly sized for the full load chamber, which will detect any moisture present, and a current of the pump.
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Page 14: Start-Up Operation
FIGURE 5 It is advisable that all three phase control panels be C-2.2) Test Procedure For Moisture Sensor Control: purchased from the factory. With a moisture detection control, a normally closed push button and neon indicating lamp is typically provided as a SECTION: C START-UP OPERATION means of checking the moisture sensing components. -
Page 15: Preventative Maintenance
C-3.2) Insulation Test: 3. If oil is found to be clean and uncontaminated (measure above 15 KV. breakdown), refi ll the seal chamber as per Before the pump is put into service, an insulation (megger) section E-1.2. test should be performed on the motor. The resistance values 4. - Page 16 Crane Pumps & ished Face Out Systems Service Facility. Any other repairs performed by the customer or Non-Authorized Crane Pumps & Systems Service facilities negates the listing and motor warranty. E-2.2) Reassembly: To install impeller (6), apply a thin fi lm of oil to motor shaft...
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Page 17: Replacement Parts
SECTION: F REPLACEMENT PARTS F-1 ORDERING REPLACEMENT PARTS: When ordering replacement parts, ALWAYS furnish the following information: 1. Pump serial number and date code. (Paragraph F-4) 2. Pump model number. (Paragraph F-3) 3. Pump part number. (Paragraph F-2) 4. Part description. 5. -
Page 18: Troubleshooting
TROUBLESHOOTING CAUTION ! Always disconnect the pump from the electrical power source before handling. If the system fails to operate properly, carefully read instructions and perform maintenance recommendations. If operating problems persist, the following chart may be of assistance in identifying and correcting them: MATCH “CAUSE”... - Page 19 Cross Sections Vertical Discharge FIGURE 9 Horizontal Discharge FIGURE 10...
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Page 20: Exploded Views, (Fig. 11 & 12)
Exploded Views Vertical Horizontal FIGURE 12 FIGURE 11... -
Page 21: Parts Lists
PARTS LIST Outboard Seal Kit .........See Chart Hardware Kit ..........141535 Impeller Attachment Kit ......141534 Cord Attachment Kit ......140152-18 Leg Kit ............125506 ITEM PART NO. DESCRIPTION MATERIAL No Resale Driver Assembly 141057 Cutter, Radial, 3.10” Dia., Drive 440 Stainless Steel 136284-70 Screw, SHCS, M12 x 1.75 x 70 Stainless Steel... - Page 22 Power Cable Chart Length Cord O.D. +/- Part No. Volt Max. Amps Cord Size (feet) .02in (.5mm) 125496XC 208-240 31.7 12/4 - 18/4 0.86in (22.0mm) 125496XF 208-240 31.7 12/4 - 18/4 0.86in (22.0mm) 125496XJ 208-240 31.7 12/4 - 18/4 0.86in (22.0mm) 125496XL 208-240 31.7...
- Page 23 MOVEABLE ASSEMBLY PARTS LIST Moveable Assembly ....... 141065B ITEM PART NO. DESCRIPTION MATERIAL 074535 Fitting, Moveable, Cast Iron Bronze 15-19-1 Nut, Hex, 5/16-18 Stainless Steel 062941 Washer, Flat, 5/16, .10” Stainless Steel 026322 Washer, Lock, 5/16 18-8 Stainless Steel 107357 Bolt, U, 5/16-18, 2.50”...
- Page 24 Notes...
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Page 26: Warranty
Crane Pumps & Systems, Inc. Distributor. RETURNED GOODS RETURN OF MERCHANDISE REQUIRES A “RETURNED GOODS AUTHORIZATION”. CONTACT YOUR LOCAL CRANE PUMPS & SYSTEMS, INC. DISTRIBUTOR. Products Returned Must Be Cleaned, Sanitized, Or Decontaminated As Necessary Prior To Shipment, To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material. -
Page 27: Start-Up Report
A Crane Co. Company START-UP REPORT General Information Pump Owner’s Name: __________________________________________________________ Address: ____________________________________________________________________ Location of Installation: _________________________________________________________ Contact Person: __________________________________Phone: _______________________ Purchased From: _____________________________________________________________ Nameplate Data Pump Model #: ___________________ Serial #: _____________________________________ Part #: __________________________ Impeller Diameter: ____________________________ Voltage: _________ Phase: _____ Ø...
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