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INSTALLATION and OPERATION MANUAL
IMPORTANT:
Read all instructions in this manual before operating pump.
As a result of Crane Pumps & Systems, Inc., constant product improvement program, product
changes may occur. As such Crane Pumps & Systems, Inc., reserves the right to change product
without prior written notification.
PUMPS & SYSTEMS
420 Third Street/P.O. Box 603
A Crane Co. Company
Piqua, Ohio 45356-0603
Phone: (937) 778-8947
Fax: (937) 773-7157
www.cranepumps.com
Manual Index
BARNES
Dry Pit Grinder Pump
83 West Drive, Brampton
Ontario, Canada L6T 2J6
Phone: (905) 457-6223
Fax: (905) 457-2650
®
Series: SDG, 2HP
3450 RPM
DISCONTINUED
Parts may
NOT be available
Form No. 086800-Rev. B
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Summary of Contents for Crane Barnes SDG Series
- Page 1 Read all instructions in this manual before operating pump. As a result of Crane Pumps & Systems, Inc., constant product improvement program, product changes may occur. As such Crane Pumps & Systems, Inc., reserves the right to change product without prior written notification.
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Page 2: Table Of Contents
TABLE OF CONTENTS WARNINGS AND SAFETY PRECAUTIONS................ 3 A. PUMP SPECIFICATIONS ...................... 4 B. GENERAL INFORMATION ....................5 C. INSTALLATION ........................6 D. START-UP OPERATION...................... 7 E. SERVICE and REPAIR......................7 - 9 F. REPLACEMENT PARTS...................... 10 TROUBLE SHOOTING......................11 CROSS-SECTION (Fig. - Page 3 SAFETY FIRST! Please Read This Before Installing Or Operating Pump. This WARNING ! Do not pump hazardous materials information is provided for SAFETY and to PREVENT EQUIPMENT (flammable, caustic, etc.) unless the pump is PROBLEMS. To help recognize this information, observe the specifically designed and designated to handle them.
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Page 4: Pump Specifications
SECTION: A - PUMP SPECIFICATIONS DISCHARGE: 1-1/4" (31.8mm) NPT, Horizontal UPPER MOTOR BEARING: LIQUID TEMPERATURE: 104°F (40°C) Continuous. Design: Single Row, Ball VOLUTE: Cast Iron ASTM A-48, Class 30. Lubrication: Grease - Permanently Lubricated SEAL PLATE: Cast Iron ASTM A-48, Class 30. Load: Radial IMPELLER: Design:... -
Page 5: General Information
Department in Piqua, Ohio, telephone (937) 778-8947 or pumps on the market today. Barnes Pumps are products Crane Pumps & Systems Canada, in Brampton, Ontario, engineered and manufactured of high quality components. (905) 457-6223. Over one hundred years of pump building experience along... - Page 6 MODEL VOLT NEMA FULL LOCKED WINDING (Nom) CODE LOAD ROTOR RESISTANCE AMPS AMPS SDG2082 230/460 3 3450 4.0/2.0 33.0/16.5 1.72/1.55 Winding Resistance ± 5%. Pump Rated For Operation at ± 10% Voltage at Motor. C-4) Wiring Connections: POWER Fig. 1 THREE PHASE, 230 VOLT AC - Figure 1 Power Cable Motor Lead Number...
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Page 7: Start-Up Operation
SECTION: D START-UP OPERATION D-3) Start-Up Report: Included at the end of this manual are two start-up report sheets, these sheets are to be completed as applicable. D-1) Check Voltage and Phase: Return one copy to Barnes Pumps and store the second in Before operating pump, compare the voltage and phase the control panel or with the pump manual if no control panel information stamped on the pump’s identification plate to the... - Page 8 To maintain efficient grinder pump operation, care should To inspect seal further, remove retaining ring (12d), spring be taken to keep both the radial cutter (4) and shredding (12c) and rotating member (12b) from shaft (see Fig. 3). ring (16) cutting edges sharp. Neither part can be Examine all seal parts and especially contact faces.
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Page 9: Replacement Parts
IMPORTANT - It is extremely important to keep SECTION: F REPLACEMENT PARTS se al fa ces clea n durin g assemb ly. Dirt particles lodged between these faces will cause the F-1 ORDERING REPLACEMENT PARTS: seal to leak. When ordering replacement parts, ALWAYS furnish the following information: Place spring (12c) over shaft and in place on rotating member (12b), making sure it is seated on retainer and not... -
Page 10: Troubleshooting
TROUBLESHOOTING CAUTION ! Always disconnect the pump from the electrical power source before handling. If the system fails to operate properly, carefully read instructions and perform maintenance recommendations. If operating problems persist, the following chart may be of assistance in identifying and correcting them: MATCH "CAUSE"... - Page 11 Fig. 6...
- Page 12 Fig. 7...
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Page 13: Parts List
PARTS LIST ITEM DESCRIPTION PART No. Motor 071015MA * Motor Case * Motor Shaft * Motor End Shield * Motor Mounting Bolt Retaining Ring, Internal 061914 Ball Bearing, Lower 017807 Cutter 082088A Cutter Washer 067556 Cutter Screw 1/4-20 x .75" Lg, Stainless 070704 Retaining Ring, External 061143... - Page 14 NOTES:...
- Page 15 Complete the Warranty Registration Form and returned to Crane Pumps & Systems, Inc. Warranty Service Group IMPORTANT! If you have a claim under the provision of the warranty, contact your local Crane Pumps & Systems, Inc. Distributor. RETURNED GOODS RETURN OF MERCHANDISE REQUIRES A "RETURNED GOODS AUTHORIZATION".
- Page 16 No rights extended under this warranty shall be assigned to any other person, whether by operation of law or otherwise, without our prior written approval. PUMPS & SYSTEMS 420 Third Street/P.O. Box 603 83 West Drive, Brampton A Crane Co. Company Piqua, Ohio 45356-0603 Ontario, Canada L6T 2J6 Phone: (937) 778-8947 Phone: (905) 457-6223...
- Page 17 This report is designed to insure the customer that customer service and a quality product are the number one priority with Crane Pumps & Systems, Inc. Please answer the following questions completely and as accurately as possible. Mail this form to: In U.S.A.
- Page 18 Barnes Pumps Control Panel Part No. Number of pumps operated by control panel. NOTE: At no time should holes be made in top of control panel, unless proper sealing devices are utilized. Control panel manufactured by others. Company Name. Model No. Short Circuit Protection.
- Page 19 Complete the Warranty Registration Form and returned to Crane Pumps & Systems, Inc. Warranty Service Group IMPORTANT! If you have a claim under the provision of the warranty, contact your local Crane Pumps & Systems, Inc. Distributor. FOLD HERE ** IMPORTANT ! ** WARRANTY REGISTRATION CUSTOMER’S NAME...
- Page 20 FOLD HERE AND TAPE, DO NOT STAPLE PLACE STAMP HERE CRANE PUMPS & SYSTEMS, INC. WARRANTY SERVICE GROUP 420 THIRD STREET P.O. BOX 603 PIQUA, OHIO 45356-0603 - U.S.A.
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