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User Manual
UPL120UM0001, valid for UPL-120
ASt, 8/9/2023
UPL-120
High-Precision Z Stage
© 2023 Physik Instrumente (PI) GmbH & Co. KG, Karlsruhe, Germany. The text, photographs, and
drawings in this manual are protected by copyright. With regard thereto, Physik Instrumente (PI) GmbH &
Co. KG retains all the rights. The use of any text, images and drawings is permitted only in part and only
when indicating the source.
Original instructions
First printing: 8/9/2023
PI miCos GmbH, Freiburger Straße 30, 79427 Eschbach, Germany
Phone +49 7634 5057-0, Fax +49 7634 5057-99, Email info@pimicos.ws,
www.pi.ws
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Summary of Contents for PI UPL-120
- Page 1 © 2023 Physik Instrumente (PI) GmbH & Co. KG, Karlsruhe, Germany. The text, photographs, and drawings in this manual are protected by copyright. With regard thereto, Physik Instrumente (PI) GmbH & Co. KG retains all the rights. The use of any text, images and drawings is permitted only in part and only when indicating the source.
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Page 2: Table Of Contents
Installation and Startup Notes on Installation ..........................13 Mounting the UPL-120 .......................... 13 Mounting the Load ..........................14 Connecting the UPL-120 to the Controller .................... 15 Starting up the UPL-120 ........................16 Maintenance Maintenance Run ..........................17 Lubrication ............................. 17... - Page 3 UPL120UM0001, valid for UPL-120 ASt, 8/9/2023 8.1.1 Data Table ..............................19 8.1.2 Limit Switch Specifications ..........................22 Forces and Torques of the UPL-120 ...................... 22 Maximum Ratings ..........................23 Ambient Conditions and Classifications ....................23 Dimensions ............................24 Pin Assignment ............................25 8.6.1 Motor Connector ............................
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Page 4: Introduction
1.1 About this Document 1.1.1 Objective and Target Group of this User Manual This user manual contains the information necessary for using the UPL-120 as intended. We assume that the user has basic knowledge of closed-loop systems, motion control concepts, and applicable safety measures. -
Page 5: Other Applicable Documents
6. Fill out the request form and click SEND REQUEST. The download link will then be sent to the email address entered. 1.2 European Declarations of Conformity For the UPL-120, declarations of conformity were issued according to the following European statutory requirements: EMC Directive ... -
Page 6: Customer Service
UPL120UM0001, valid for UPL-120 ASt, 8/9/2023 1.3 Customer Service For enquiries and orders, contact your PI miCos representative or send us an email: service@pi.de If you have any questions concerning your system, provide the following information: Product and serial numbers of all products in the system ... -
Page 7: Safety
2 Safety 2.1 Intended Use UPL-120 is a a laboratory device as defined by DIN EN 61010. UPL-120 is intend for indoor use and in an environment that is free of dirt, oil, and lubricants. In accordance with its design, the UPL-120 is intended for positioning, adjusting and lifting loads on one axis at various velocities. -
Page 8: Measures During Installation
Observe the depth of the mounting holes in the moving platform. Only use screws of the correct length for the respective mounting holes. Only mount the UPL-120 and the loads on the mounting fixtures (holes) intended for this purpose. -
Page 9: Measures During Maintenance
Determine the maximum velocity for your application. NOTICE Your system can be damaged by uncontrolled oscillation of the UPL-120. Noise generated during operation of the UPL-120 is a typical sign of oscillation. If noise occurs during operation of the UPL-120: ... -
Page 10: Product Description
User Manual UPL120UM0001, valid for UPL-120 ASt, 8/9/2023 3 Product Description 3.1 Model Overview PI miCos GmbH, Freiburger Straße 30, 79427 Eschbach, Germany page 10 / 27 Phone +49 7634 5057-0, Fax +49 7634 5057-99, Email info@pimicos.ws, www.pi.ws... -
Page 11: Product View
User Manual UPL120UM0001, valid for UPL-120 ASt, 8/9/2023 3.2 Product View 3.3 Product Labeling The image shows the position of the safety labels on the UPL-120. 3.4 Scope of Delivery Product number Description 66359x1x30[-0001] UPL-120 according to your order 6635500025... -
Page 12: Unpacking
2. Compare the contents against the items covered by the contract and against the packing list. If parts are incorrectly supplied or missing, contact PI immediately. 3. Inspect the contents for signs of damage. If you notice signs of damage, contact PI immediately. -
Page 13: Installation And Startup
INFORMATION Dust, dirt, or foreign matter between the underlying surface and the stage can lead to a warping of the UPL-120's base body. With this, the stated specificationscannot be guaranteed. Tools and accessories Mounting material (6635500025, in scope of delivery): ... -
Page 14: Mounting The Load
2. Align the UPL-120 on the underlying surface so that the corresponding mounting holes in the UPL-120 and underlying surface are in line. 3. Optional: Put the UPL-120 onto the underlying surface so that the locating pins can be inserted into the corresponding locating holes of the UPL-120. -
Page 15: Connecting The Upl-120 To The Controller
Connecting the UPL-120 1. If necessary: Remove the ESD protective caps from the connectors of the UPL-120. 2. Connect the drive connector of the UPL-120 (D-sub HD 15 plug) to the drive connector on the electronics. PI miCos GmbH, Freiburger Straße 30, 79427 Eschbach, Germany page 15 / 27 Phone +49 7634 5057-0, Fax +49 7634 5057-99, Email info@pimicos.ws,... -
Page 16: Starting Up The Upl-120
5. Start the electronics (see the user manual for the electronics, p. 5). 6. Configure the electronics for the UPL-120 during startup: 7. If you are using a digital controller from PI: In the PC software, select the entry in the positioner database that matches the UPL-120 exactly. -
Page 17: Maintenance
UPL120UM0001, valid for UPL-120 ASt, 8/9/2023 6 Maintenance Depending on the operating conditions and the period of use of the UPL-120, the maintenance measures described below are required. 6.1 Maintenance Run The maintenance run is performed to redistribute the existing lubricant on the guidings of the UPL-120. -
Page 18: Troubleshooting
UPL120UM0001, valid for UPL-120 ASt, 8/9/2023 7 Troubleshooting Problem Possible causes Solution Mount the UPL-120 onto a flat surface. The Reduced positioning Warped base body recommended flatness of the surface accuracy is < 5 µm. Perform a maintenance run over the entire Increased wear due to small travel range. -
Page 19: Technical Data
Incremental rotary Incremental rotary encoder encoder Sensor signal motor encoder A/B quadrature, RS- A/B quadrature, RS-422 PI miCos GmbH, Freiburger Straße 30, 79427 Eschbach, Germany page 19 / 27 Phone +49 7634 5057-0, Fax +49 7634 5057-99, Email info@pimicos.ws, www.pi.ws... - Page 20 6635921030, rance 6635911130 6635921130-0001 Permissible push force in Y max. Permissible push force in Z Max. PI miCos GmbH, Freiburger Straße 30, 79427 Eschbach, Germany page 20 / 27 Phone +49 7634 5057-0, Fax +49 7634 5057-99, Email info@pimicos.ws, www.pi.ws...
- Page 21 Sensor connector D-sub 9-pin (m) Recommended controllers / drivers C-663.12 C-885 with C-663.12C885 ACS modular controller PI miCos GmbH, Freiburger Straße 30, 79427 Eschbach, Germany page 21 / 27 Phone +49 7634 5057-0, Fax +49 7634 5057-99, Email info@pimicos.ws, www.pi.ws...
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Page 22: Limit Switch Specifications
8.2 Forces and Torques of the UPL-120 Schematic layout of the forces and torques of Z stages PI miCos GmbH, Freiburger Straße 30, 79427 Eschbach, Germany page 22 / 27 Phone +49 7634 5057-0, Fax +49 7634 5057-99, Email info@pimicos.ws,... -
Page 23: Maximum Ratings
48 V 57.6 W 6635921130-0001 48 V 57.6 W 8.4 Ambient Conditions and Classifications The following ambient conditions and classifications for the UPL-120 must be observed: Area of application For indoor use only Maximum altitude 2000 m Relative humidity 20 % to 80 %... -
Page 24: Dimensions
User Manual UPL120UM0001, valid for UPL-120 ASt, 8/9/2023 8.5 Dimensions UPL-120, dimensions in mm PI miCos GmbH, Freiburger Straße 30, 79427 Eschbach, Germany page 24 / 27 Phone +49 7634 5057-0, Fax +49 7634 5057-99, Email info@pimicos.ws, www.pi.ws... -
Page 25: Pin Assignment
Motor phase A+ Motor phase A- Not connected Not connected Motor phase B+ Motor phase B- PI miCos GmbH, Freiburger Straße 30, 79427 Eschbach, Germany page 25 / 27 Phone +49 7634 5057-0, Fax +49 7634 5057-99, Email info@pimicos.ws, www.pi.ws... -
Page 26: Linear Encoder Connector
Encoder channel A- Encoder channel B- Encoder channel I- Not connected Housing Shield Shield of encoder read-head PI miCos GmbH, Freiburger Straße 30, 79427 Eschbach, Germany page 26 / 27 Phone +49 7634 5057-0, Fax +49 7634 5057-99, Email info@pimicos.ws, www.pi.ws... -
Page 27: Old Equipment Disposal
Dispose of your old equipment according to international, national, and local rules and regulations. In order to fulfil its responsibility as the product manufacturer, Physik Instrumente (PI) GmbH & Co. KG undertakes environmentally correct disposal of all old PI equipment made available on the market after 13 August 2005 without charge.
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