Introduction Introduction Presentation Dear Customer, First, we would like to thank you for choosing a Solé Diesel product. We recommend that you read this manual carefully before carrying out any of the operations and keep it close at hand, near the genset, as it can be of great use in the future.
Safety precuations and instructions Safety precautions and instructions Solé Diesel is concerned for your safety and your machine’s condition. Safety Precautions and Instructions are one of the primary ways to call your attention to the potential hazards associated with our engine operation. Follow the precautions listed throughout the manual before and during operation and maintenance procedures for your safety, the safety of others and the performance of your engine.
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Safety precuations and instructions Carbon monoxide (CO) can cause severe nausea, fainting or death. Engine exhaust gases contains carbon monoxide gas. Carbon monoxide is an odourless, colourless, tasteless, no irritating gas that can cause death if inhaled for even a short time. Get fresh air and do not sit, lie down or fall asleep if anyone shows signs of carbon monoxide poisoning: - Light-headedness, dizziness - Physical fatigue, weakness in joints and muscles.
Safety precuations and instructions Engine labels If the engine does not start after several attempts to crank may cause water entering the engine. In this situation it is recommended: 1) Close the seacock. 2) Drain the water from the exhaust system in the water trap.
Sole Diesel Warranty Solé Diesel warranty Read the manual and documents delivered with each engine before carrying out any of the operations or presenting any queries. The engine is supplied without any liquids. Ensure that the liquids used match the specifications contained in Solé Diesel manuals.
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Sole Diesel Warranty Restrictions Coverage: a) To validate the warranty is necessary fill and send the inspection prior to the delivery of propulsion engines or genset to Solé Diesel through an official installer. See SECTION 12. b) The warranty covers any failure of the product under normal opera- ting conditions caused by a defect in manufacturing.
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Sole Diesel Warranty Responsibilities Responsibilities of the manufacturer: The obligations of Solé Diesel are restricted to repairing the defective parts or, IF DEEMED APPROPRIATE BY Solé Diesel, returning the amount of the purchase or replacing the parts to prevent poor operation resulting from defective materials or faults in the manufacture covered by the warranty.
Genset information Section 1 – Genset Information 1.1. Genset Identification Identification label The nameplate is located above the rocker cover. The characteristics plate of genset it’s located above the alternator case. The characteristics plate of canopy genset it’s located outside, as shown in the following picture: GENSET SERIAL NUMBER: In addition, all gensets are marked with the serial number on the block, on the fuel injection pump.
Transport, Handling and Storage Section 2 – Transport, Handling and Storage 2.1. Reception When the genset is delivered make sure that the packing has not been damaged during transport and that it has not been tampered with or that components inside the packing have been removed (see information marked on covers, bases and cartons).
Transport, Handling and Storage 2.3. Transporting and Handling the Unpacked Genset When the genset is unpacked and ready for transport, use EXCLUSIVELY the appropriate lifting eyebolts. For gensets 68 GTC / 84 GTAC: For gensets 29 GSC / 32 GSAC / 35 GTC / 40 GTAC / 45 GTC/54 GTC/ 50 GTC/60 GTAC: 2.4.
Installation Section 3 – Installation 3.1. Angle of Installation Make sure the genset is installed on a level surface. Otherwise, the following angular operation maximum is permitted: Continuously Temporary 29 GSC / 32 GSAC / 35 GTC / 40 GTAC / 45 GTC / 54 15º...
Operation Section 4 – Operation 4.1. Prestart checklist Follow these checks and inspections to ensure the correct genset operation. In addition, some checks require verification after unit starts. AIR CLEANER: Check for a clean and installed air cleaner element to prevent unfiltered air from entering the genset.
Operation 4. Cover battery with an adequate material to protect it against the cold. Check that the battery is fully charged. It is also advisable to use a dielectric spray on the electrical connections. 5. When starting the genset, make sure that the glow plugs become hot enough. 6.
Operation 4.4. Maintenance during the storage During the long genset storage, it has to be stored inside a ventilated area and free of humidity. When the genset stay stopped for 3 months or more, inside parts can be oxidize and lost the oil film.
Systems and scheduled maintenance Section 5 – Systems and scheduled maintenance 5.1. Operating Description Information of special tools required and basic safety precautions. Disassembly: ✓ Use the correct tools and instruments. Serious injury or damage to the genset can result from using the wrong tools and instruments.
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Systems and scheduled maintenance Intervals Every Every Every Every 2 Winter storage and Inspection Item Daily 1st 20h-50h Every year 200h 400h 800h years Preservation Screw tightening, fastening. Engine block. General Valve clearance. Exhaust gas, noise and vibrations. Compression pressure. Lubrication Genset oil.
Systems and scheduled maintenance 5.3. General Solé Diesel offers several maintenance packs for its gensets, you can find more information about on the website: • Welcome pack. • On board pack. • 50 hours Maintenance pack • 1600 hours Maintenance pack •...
Systems and scheduled maintenance Maintenance task. Compression pressure inspection Start by: 1. Make sure the genset oil level, air cleaner, starting motor battery well- conditioned. 2. Start the genset and allow it to warm up thoroughly, until 50ºC or more coolant temperature.
Systems and scheduled maintenance 5.4. Lubrication System Circuit description The lubrication circuit is forced by the trochoid gear pump, and it is composed of the following elements. PIECE ELEMENT Main gallery Oil pump Oil strainer Oil pan Oil filter Pressure relief valve *Including filter change (0,5l) *Oil circuit capacity (L) The minimum oil pressure in all...
Systems and scheduled maintenance If the genset is fitted inclined, the oil dipstick must be modified to avoid problems of aspiration by the oil pump. Follow next steps to perform the modification: 1. With the engine in horizontal position, fill the oil circuit until the dipstick minimum mark and take note of the quantity of oil used.
Systems and scheduled maintenance 5.5. Fuel System Circuit description The fuel system is based on a fuel feed pump and an in-line mechanical injection pump. PIECE ELEMENT Fuel injection nozzle Fuel injection pipe Fuel leak-off pipe Injection pump Feed fuel pump Fuel filter Tank (not supplied) Fuel decanting filter (supplied...
Systems and scheduled maintenance 3. Check for any leakage. Maintenance task. Fuel filter change Procedure to change the fuel filter: 1. Close the fuel supply valve. 2. Disconnect fuel pipes from the fuel filter. 3. Remove fuel filter with a bell key. 4.
Systems and scheduled maintenance 6. Look at the orifice discharge pattern (shape of discharge) when fluid begins to flow through the injection nozzle. The discharge must be finely and uniformly atomized. Any change is an indication of a bad nozzle. 7.
Systems and scheduled maintenance 5.6. Cooling system The genset cooling system is based on coolant circulation controlled by centrifugal pump with thermostatic control and heat exchanger, where the coolant is refrigerated by sea water. Moreover, the exhaust manifold is cooled also by sea water. Coolant circuit description Seawater circuit description PIECE ELEMENT...
Systems and scheduled maintenance Maintenance task. Coolant fill / change 1. Drain off all the coolant by opening the two drain plugs, one in the heat exchanger and the other in the cylinder block. 2. Close the drain plugs. 3. Remove bleeding bolt of thermostat holder. 4.
Systems and scheduled maintenance Maintenance task. Zinc anode inspection In order to avoid the corrosion produced by galvanic currents, the genset is fitted with a zinc anode located on the front lid of the coolant-seawater heat exchanger. Anticorrosion zinc anode inspection and replacement: 1.
Systems and scheduled maintenance Type 1 installation. When between water injection point of wet exhaust and waterline is minimum 150 mm. Type 2 installation. When between water injection point of wet exhaust and waterline there is less than 150 mm or the point of injection is below waterline. The wet exhaust is the genset’s standard equipment.
Systems and scheduled maintenance Maintenance task. Exhaust gas, noise and vibrations inspection Inspect the exhaust system components for cranks, leaks and corrosion. Exhaust system inspection points 1. Check the hoses for softness, cranks or dents. Replace the hoses as needed. 2.
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Systems and scheduled maintenance Function table Coolant temperature sensor specifications (two pole) Temperature Resistance Tolerance Operating voltage: 6-24V (ºC) (ohm) (ohm) Operating current: <85mA, Pmax<0.25W 287.4 ±32.8 Operating temperature: -40°C to +120°C ±13.5 Measuring range: -40°C to +120°C 69.1 ±6.5 Absolute max.
Systems and scheduled maintenance Battery The minimum recommended capacity is from 55-120 Ah. However, this value serves as a general reference since it relates to the maximum intensity it can offer for starting the generator set. The connection of the battery for a standard engine: •...
Systems and scheduled maintenance Maintenance task. Starter motor inspection 1. Check if there is any impurity in pinion teeth. 2. Make sure that the pinion shaft turns freely when turned in the direction of driving (clockwise) and it is locked when turned in the opposite direction.
Systems and scheduled maintenance Maintenance task. Control of bearings During maintenance control the condition of the bearing and check that no grease has leaked: the lifespan of the bearings depends on the vibrations and axial strains they undergo (vibrations can increase considerably with a bad alignment) and on the working conditions.
If a fault occurs in the genset, proceed as follows: ➢ Within the period of warranty: Contact to Sole Diesel Official Service. See Solé Diesel WARRANTY. ➢ Outside the period of warranty: Contact to Sole Diesel Official Service. See Solé Diesel WARRANTY.
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Troubleshooting GENSET FAILURE SYSTEM PROBABLE CAUSES RECOMMENDED ACTIONS Replace the fuse in the installation. If fuse blows again, check Power cable fuse (red). electrical system for overloads or short circuits. Discharged or empty battery. Charge the battery or replace it with a new one. ELECTRICAL SYSTEM Loose or corroded battery connections.
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Troubleshooting GENSET FAILURE SYSTEM PROBABLE CAUSES RECOMMENDED ACTIONS GENERAL The fuel regulator is not operational. Contact an Official Solé Diesel Service. Faulty or clogged fuel pump Check fuel pump inlet. Clogged fuel filter Replace fuel filter. FUEL SYSTEM Air in fuel system Bleed fuel system.
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Troubleshooting GENSET FAILURE SYSTEM PROBABLE CAUSES RECOMMENDED ACTIONS Strangled oil pressure-relief valve Clean the valve and check its operation. OIL PRESSURE TOO Faulty oil pressure valve Contact an Official Solé Diesel Service. LUBRICATION SYSTEM HIGH. Oil level too high. Reset oil level. Obstruction of oil lines.
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Troubleshooting GENSET FAILURE SYSTEM PROBABLE CAUSES RECOMMENDED ACTIONS Faulty coolant water pump. Check coolant pump (impeller, pump sealing). Clean the tap, check if the salt water pump impeller is Plugged or restricted-pitch salt water tap. damaged. Faulty salt water pump. Check sea water pump (impeller, pump sealing).
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Troubleshooting GENSET FAILURE SYSTEM PROBABLE CAUSES RECOMMENDED ACTIONS CA open output breaker. Close the CA output breaker. Open wiring, terminals or exciter field pin. Check continuity. The main field (rotor) is not operational (open or Test and/or replace alternator assembly. earthed).
Blue Voltaje control signal (Controller or potentiometer 5 kΩ) AVR Ext. Shield Sole Diesel dispose the complete elements to control the gensets in parallel operation (optional kit). 7.2. Magnetic speed sensor (Pickup) The magnetic speed sensor is used for detecting the engine speed. This element sends a signal to the controller with the engine speed information.
Parallel operation elements Installation • Insert the magnetic speed pickup into the hole and turn it until the magnetic speed pickup makes contact with the face of the gear. • Back out the magnetic pickup by turning it counterclockwise (about a 3/4 turn). The gap between the pickup and gear should be no smaller than 0,64 mm (0.025 in) and 0,89 mm (0.035 in).
Parallel operation elements TERMINAL DEFINITION A & B Actuator power (+/-) C & D Magnetic speed Pickup signal (D is ground) E & F Battery power (-/+) Ground signal Accessory input. Load sharning/synchronizing Adjustments before engine startup: COMPONENT POSITION GAIN Middle position STABILITY Middle position...
Parallel operation elements 7.3. Parallel operation troubleshooting To do the following checks, it is necessary to have the engine running. Magnetic speed sensor To verify the pickup operation, it is necessary to check the output voltage with the genset running (the engine doesn’t crank but the flywheel rotates). Disconnect the wires and measure the voltage (AC) between wires.
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MARINE GENERATORS 29 GS/GSC Single-Phase General data Maximum power*: 28,4 kW (28,4 kVA) Voltage: 230 V Prime Power**: 25,8 kW Amperage: 123,5 A Frequency: 50 Hz Phases: Dimensions and weights Total lenght without canopy: 1437 mm Total lenght with canopy:...
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MARINE GENERATORS 32 GSA/GSAC Single-Phase General data Maximum power*: 31,6 kW (31,6 kVA) Voltage: 240 V Prime Power**: 28,7 kW Amperage: 131,7 A Frequency: 60 Hz Phases: Dimensions and weights Total lenght without canopy: 1437 mm Total lenght with canopy: 1600 mm Total width without canopy: 740 mm...
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MARINE GENERATORS 35 GT/GTC Three-Phase General data Maximum power*: 28 kW (35 kVA) Voltage: 400/230 V Prime Power**: 25,5 kW Amperage: 50,5 A Frequency: 50 Hz Phases: Dimensions and weights Total lenght without canopy: 1308 mm Total lenght with canopy: 1445 mm Total width without canopy: 630 mm...
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MARINE GENERATORS 40 GTA/GTAC Three-Phase General data Maximum power*: 31,2 kW (39 kVA) Voltage: 480/277 V Prime Power**: 28,4 kW Amperage: 46,9 A Frequency: 60 Hz Phases: Dimensions and weights Total lenght without canopy: 1308 mm Total lenght with canopy: 1445 mm Total width without canopy: 630 mm...
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MARINE GENERATORS 45 GT/GTC Three-Phase General data Maximum power*: 36 kW (45 kVA) Voltage: 400/230 V Prime Power**: 32,7 kW Amperage: 65 A Frequency: 50 Hz Phases: Dimensions and weights Total lenght without canopy: 1428 mm Total lenght with canopy: 1605 mm Total width without canopy: 740 mm...
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MARINE GENERATORS 54 GTA/GTAC Three-Phase General data Maximum power*: 42,8 kW (53,5 kVA) Voltage: 480/277 V Prime Power**: 38,9 kW Amperage: 64,4 A Frequency: 60 Hz Phases: Dimensions and weights Total lenght without canopy: 1428 mm Total lenght with canopy: 1605 mm Total width without canopy: 740 mm...
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MARINE GENERATORS 50 GT/GTC Three-Phase General data Maximum power*: 39,1 kW (48,9 kVA) Voltage: 400/230 V Prime Power**: 35,6 kW Amperage: 70,6 A Frequency: 50 Hz Phases: Dimensions and weights Total lenght without canopy: 1680 mm Total lenght with canopy: 1875 mm Total width without canopy: 841 mm...
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MARINE GENERATORS 60 GTA/GTAC 240V Three-Phase General data Maximum power*: 46,6 kW (58,3 kVA) Voltage: 240 V Prime Power**: 42,3 kW Amperage: 140 A Frequency: 60 Hz Phases: Dimensions and weights Total lenght without canopy: 1675 mm Total lenght with canopy: 1875 mm Total width without canopy: 840 mm...
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MARINE GENERATORS 68 GT/GTC Three-Phase General data Maximum power*: 54,7 kW (68,4 kVA) Voltage: 400/230 V Prime Power**: 49,7 kW Amperage: 98,7 A Frequency: 50 Hz Phases: Dimensions and weights Total lenght without canopy: 1723 mm Total lenght with canopy: 1903 mm Total width without canopy: 700 mm...
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MARINE GENERATORS 84 GTA/GTAC Three-Phase General data Maximum power*: 66,9 kW (83,6 kVA) Voltage: 480/277 V Prime Power**: 60,8 kW Amperage: 100,6 A Frequency: 60 Hz Phases: Dimensions and weights Total lenght without canopy: 1723 mm Total lenght with canopy: 1903 mm Total width without canopy: 700 mm...
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VIEW D SIPHON BREAK CONNECTIONS (AIR VENT SYSTEM-OPTIONAL KIT) 177.5 187.5 ALTERNATOR: ENGINE: 8 x Ø16 MOUNTING HOLES MECCALTE ECP32_M4B MITSUBISHI MINI-74 VIEW B VIEW A VIEW C FAN INSIDE FIRE EXTINGUISHER GENERATOR AIR INLET ACCES HOLE AC BREAKER EMERGENCY STOP CUSTOMER LOAD LEAD ACCESS CUSTOMER PANEL...
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VIEW B SIPHON BREAK CONNECTIONS (AIR VENT SYSTEM - OPTIONAL KIT) 177.5 225 532.5 ENGINE: ALTERNATOR: SINCRO SK 160WA MITSUBISHI MINI 74 VIEW A VIEW D VIEW C FIRE EXTINGUISHER FAN INSIDE GENERATOR AIR INLET ACCESS HOLE AC BREAKER EMERGENCY STOP CUSTOMER LOAD LEAD ACCESS CUSTOMER PANEL...
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1402 RELÉ / RELAY ENGINE: ALTERNATOR: MITSUBISHI SM-56 MECCALTE ECP32 1395 Entrada de agua / Water Inlet Ø32 Entrada de Gas-Oil / Fuel Inlet Ø9 Retorno de Gas-Oil / Fuel Return Ø8 145.5 GRUPO 45 GT PREP.PARA 12V 400/230 V GENSET 45 GT PARALLEL 12V 400/230 V...
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21.5 604.51 ALTERNATOR: RELÉ / RELAY MECCALTE ECP32-1M/4 26.24 1600 43.2 1643.2 ENGINE: MITSUBISHI SM-103 Entrada de agua / Water Inlet Ø32 Entrada de Gas-Oil / Fuel Inlet Ø8 GRUPO 50 GT 24V 400/230V Prep.Para PREP. PARALLEL GENSET 50 GT 24V 400/230V MATERIAL ACABADO TRATAMIENTO...
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1721.5 RELÉ / RELAY 82.33 Entrada de agua / Water Inlet Ø32 Entrada de Gas-Oil / Fuel Inlet Ø10 Retorno de Gas-Oil / Fuel Return Ø10 21.5 1600 GRUPO 68 GT 12V 230 V Prep. Para 12V 230 V PREP. PARALLEL GENSET 68 GT MATERIAL ACABADO TRATAMIENTO...
Instructions to replace and remove Section 11 – Instructions to replace and remove When you decide to replace the genset, please contact Solé Diesel S.A.; will provide relevant instructions regarding the laws in force at the time. When disposing of the whole or parts of this genset, meets LAWS IN FORCE IN THE COUNTRY OF INSTALLATION.
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