Introduction Introduction Presentation Dear Customer, First, we would like to thank you for choosing a Solé Diesel product. We recommend that you read this manual carefully before carrying out any of the operations and keep it close at hand, near the genset, as it can be of great use in the future.
Safety precautions and instructions Safety precautions and instructions Solé Diesel is concerned for your safety and your machine’s condition. Safety Precautions and Instructions are one of the primary ways to call your attention to the potential hazards associated with our engine operation. Follow the precautions listed throughout the manual before and during operation and maintenance procedures for your safety, the safety of others and the performance of your engine.
Page 8
Safety precautions and instructions Carbon monoxide (CO) can cause severe nausea, fainting or death. Engine exhaust gases contains carbon monoxide gas. Carbon monoxide is an odourless, colourless, tasteless, no irritating gas that can cause death if inhaled for even a short time. Get fresh air and do not sit, lie down or fall asleep if anyone shows signs of carbon monoxide poisoning: - Light-headedness, dizziness - Physical fatigue, weakness in joints and muscles.
Page 9
Safety precautions and instructions Engine labels If the engine does not start after several attempts to crank may cause water entering the engine. In this situation it is recommended: 1) Close the seacock. 2) Drain the water from the exhaust system in the water trap.
Solé Diesel warranty Solé Diesel warranty Read the manual and documents delivered with each engine before carrying out any of the operations or presenting any queries. The engine is supplied without any liquids. Ensure that the liquids used match the specifications contained in Solé Diesel manuals. The application of the conditions described in this document shall only be effective for engines or generator sets that have been invoiced after November 4, 2011.
Page 11
Solé Diesel warranty Restrictions Coverage: a) To validate the warranty is necessary fill and send the inspection prior to the delivery of propulsion engines or genset to Solé Diesel through an official installer. See SECTION 11. b) The warranty covers any failure of the product under normal opera- ting conditions caused by a defect in manufacturing.
Page 12
Solé Diesel warranty Responsibilities Responsibilities of the manufacturer: The obligations of Solé Diesel are restricted to repairing the defective parts or, IF DEEMED APPROPRIATE BY Solé Diesel, returning the amount of the purchase or replacing the parts to prevent poor operation resulting from defective materials or faults in the manufacture covered by the warranty. Solé...
Solé Diesel warranty Section 1 – Genset Information 1.1. Genset Identification Identification label The nameplate is located above the rocker cover. The characteristics plate of genset it’s located above the alternator case. The characteristics plate of canopy genset it’s located outside, as shown in the following picture: GENSET SERIAL NUMBER: In addition, all gensets are marked with the serial number on the block, on the fuel injection pump.
Transport, handling and storage Section 2 – Transport, Handling and Storage 2.1. Reception When the genset is delivered make sure that the packing has not been damaged during transport and that it has not been tampered with or that components inside the packing have been removed (see information marked on covers, bases and cartons).
Transporting and Handling the Unpacked Genset When the genset is unpacked and ready for transport, use EXCLUSIVELY the appropriate lifting eyebolts. For gensets: G-8M-3 / G-8T-3 / G-15M-3 / G-15T-3 / G-25M-3 / G-25T-3 2.4. Storage of Packed and Unpacked Genset If the genset is left idle for prolonged periods, the client must check the possible conditions of conservation in relation to the place of storage.
Make sure the genset is installed on a level surface. Otherwise, the following angular operation maximum is permitted: Continuously Temporary G-8M-3 / G-8T-3 / G-15M-3 / G-15T-3 / G-25M-3 / G- 25º 30º (Max. 30 min.) 25T-3 If the genset operates in these conditions, check Section 5.4. Lubrication System.
Installation Section 4 – Operation 4.1. Prestart checklist Follow these checks and inspections to ensure the correct genset operation. In addition, some checks require verification after unit starts. AIR CLEANER: Check for a clean and installed air cleaner element to prevent unfiltered air from entering the genset.
Installation 4. Cover battery with an adequate material to protect it against the cold. Check that the battery is fully charged. It is also advisable to use a dielectric spray on the electrical connections. 5. When starting the genset, make sure that the glow plugs become hot enough. 6.
Installation 4.4. Maintenance during the storage During the long genset storage, it has to be stored inside a ventilated area and free of humidity. When the genset stay stopped for 3 months or more, inside parts can be oxidize and lost the oil film.
Systems and scheduled maintenance Section 5 – Systems and Scheduled Maintenance 5.1. Operating Description Information of special tools required and basic safety precautions. Disassembly: ✓ Use the correct tools and instruments. Serious injury or damage to the genset can result from using the wrong tools and instruments.
Page 24
Systems and scheduled maintenance Intervals Every Every Every Every 2 Winter storage and Inspection Item Daily 1st 20h-50h Every year 200h 400h 800h years Preservation Screw tightening, fastening. Engine block. General Valve clearance. Exhaust gas, noise and vibrations. Compression pressure. Lubrication Genset oil.
Systems and scheduled maintenance 5.3. General Solé Diesel offers several maintenance packs for its gensets, you can find more information about on the website: • Welcome pack. • On board pack. • 50 hours Maintenance pack • 1600 hours Maintenance pack •...
Oil strainer Oil pan Oil filter Pressure relief valve *Capacidad del circuito de aceite (L) G-8M-3 / G-8T-3 G-15M-3 / G-15T-3 G-25M-3 / G-25T-3 *Including filter change (0,5l) The minimum oil pressure in all lubrication system is 0,1 kg/cm². Oil specifications Use oil with 15W40 viscosity (this is an all-season oil for temperatures ranging between -15ºC and +40ºC) or select the most suitable oil viscosity for...
Systems and scheduled maintenance Maintenance task. Oil level check Check the oil level in the crankcase daily or before each start-up to ensure that the level is between the upper (Max mark) and lower (Min mark) lines on the dipstick. To check the oil level: 1.
Systems and scheduled maintenance 5.5. Fuel System Circuit description The fuel system is based on a fuel feed pump and an in-line mechanical injection pump. PIECE ELEMENT Fuel injection nozzle Fuel injection pipe Fuel leak-off pipe Injection pump Feed fuel pump Fuel filter Tank (supplied as accessory) Fuel decanting filter (supplied...
Systems and scheduled maintenance Maintenance task. Fuel filter change Procedure to change the fuel filter: 1. Close the fuel supply valve. 2. Disconnect fuel pipes from the fuel filter. 3. Remove fuel filter with a bell key. 4. Place a new fuel filter. 5.
Systems and scheduled maintenance 7. If the nozzle is bad, remove the tip from the nozzle and wash needle valve and body in clean washing solution. And if the nozzle is still bad after the tip has been washed, replace the tip.
Systems and scheduled maintenance Maintenance task. Coolant fill / change 1. Drain off all the coolant by opening the two drain plugs, one in the heat exchanger and the other in the cylinder block. 2. Close the drain plugs. 3. Remove bleeding bolt of thermostat holder. 4.
Systems and scheduled maintenance Maintenance task. Zinc anode inspection In order to avoid the corrosion produced by galvanic currents, the genset is fitted with a zinc anode located on the front lid of the coolant-seawater heat exchanger. Anticorrosion zinc anode inspection and replacement: 1.
Systems and scheduled maintenance Type 1 installation. When between water injection point of wet exhaust and waterline is minimum 150 mm. Type 2 installation. When between water injection point of wet exhaust and waterline there is less than 150 mm or the point of injection is below waterline. The wet exhaust is the genset’s standard equipment.
Systems and scheduled maintenance Maintenance task. Exhaust gas, noise and vibrations inspection Inspect the exhaust system components for cranks, leaks and corrosion. Exhaust system inspection points 1. Check the hoses for softness, cranks or dents. Replace the hoses as needed. 2.
Page 37
Systems and scheduled maintenance Function table Coolant temperature sensor specifications (two pole) Temperature Resistance Tolerance Operating voltage: 6-24V (ºC) (ohm) (ohm) Operating current: <85mA, Pmax<0.25W 287.4 ±32.8 Operating temperature: -40°C to +120°C ±13.5 Measuring range: -40°C to +120°C 69.1 ±6.5 Absolute max.
Model capacity (Ah) • Negative battery is connected to the relay support. 12 V G-8M-3 / G-8T-3 The connection of the battery for an earth isolated engine. G-15M-3 / G-15T-3 • Positive battery is connected to the starter. G-25M-3 / G-25T-3 •...
Systems and scheduled maintenance Maintenance task. Alternator belt tension inspection Push the belt inward with thumb pressure exerted midway between the pulleys, as shown, to check the belt tension (deflection). If the tension is incorrect, loosen the adjusting bracket bolt and mounting bolt, and move the alternator in or out.
Systems and scheduled maintenance If undue vibrations or noises appear after long-term usage, these could be due to a worn bearing that, if damaged, has to be replaced. No maintenance is required for the total operating time: Operating time 20.000 horas A bearing lifespan is closely linked to the working conditions and environment.
If a fault occurs in the genset, proceed as follows: ➢ Within the period of warranty: Contact to Sole Diesel Official Service. See Solé Diesel WARRANTY. ➢ Outside the period of warranty: Contact to Sole Diesel Official Service. See Solé Diesel WARRANTY.
Page 42
Troubleshooting GENSET FAILURE SYSTEM PROBABLE CAUSES RECOMMENDED ACTIONS Replace the fuse in the installation. If fuse blows again, check Power cable fuse (red). electrical system for overloads or short circuits. Discharged or empty battery. Charge the battery or replace it with a new one. ELECTRICAL SYSTEM Loose or corroded battery connections.
Page 43
Troubleshooting GENSET FAILURE SYSTEM PROBABLE CAUSES RECOMMENDED ACTIONS GENERAL The fuel regulator is not operational. Contact an Official Solé Diesel Service. Faulty or clogged fuel pump Check fuel pump inlet. Clogged fuel filter Replace fuel filter. FUEL SYSTEM Air in fuel system Bleed fuel system.
Page 44
Troubleshooting GENSET FAILURE SYSTEM PROBABLE CAUSES RECOMMENDED ACTIONS Strangled oil pressure-relief valve Clean the valve and check its operation. OIL PRESSURE TOO Faulty oil pressure valve Contact an Official Solé Diesel Service. LUBRICATION SYSTEM HIGH. Oil level too high. Reset oil level. Obstruction of oil lines.
Page 45
Troubleshooting GENSET FAILURE SYSTEM PROBABLE CAUSES RECOMMENDED ACTIONS Faulty coolant water pump. Check coolant pump (impeller, pump sealing). Clean the tap, check if the salt water pump impeller is Plugged or restricted-pitch salt water tap. damaged. Faulty salt water pump. Check sea water pump (impeller, pump sealing).
Page 46
Troubleshooting GENSET FAILURE SYSTEM PROBABLE CAUSES RECOMMENDED ACTIONS CA open output breaker. Close the CA output breaker. Open wiring, terminals or exciter field pin. Check continuity. The main field (rotor) is not operational (open or Test and/or replace alternator assembly. earthed).
Page 48
MARINE GENERATORS G-8M-3 Single-Phase General data Maximum power*: 8 kW (8 kVA) Voltage: 230 V Prime Power**: 7,3 kW Amperage: 34,8 A Frequency: 50 Hz Phases: Dimensions and weights Total lenght without sound shield: 845 mm Total width without canopy:...
Page 49
MARINE GENERATORS G-8T-3 Three-Phase General data Maximum power*: 6,4 kW (8 kVA) Voltage: 400/230 V Prime Power**: 5,8 kW Amperage: 11,5 A Frequency: 50 Hz Phases: Dimensions and weights Total lenght without sound shield: 845 mm Total width without canopy: 482 mm Total height without canopy: 568 mm...
Page 50
MARINE GENERATORS G-15M-3 Single-Phase General data Maximum power*: 15 kW (15 kVA) Voltage: 230 V Prime Power**: 13,6 kW Amperage: 65,2 A Frequency: 50 Hz Phases: Dimensions and weights Total lenght without sound shield: 1023 mm Total width without canopy: 500 mm Total height without canopy: 589 mm...
Page 51
MARINE GENERATORS G-15T-3 Three-Phase General data Maximum power*: 12 kW (15 kVA) Voltage: 400/230 V Prime Power**: 10,9 kW Amperage: 21,7 A Frequency: 50 Hz Phases: Dimensions and weights Total lenght without sound shield: 1022 mm Total width without canopy: 485 mm Total height without canopy: 548 mm...
Page 52
MARINE GENERATORS G-25M-3 Single-Phase General data Maximum power*: 25 kW (25 kVA) Voltage: 230 V Prime Power**: 22,7 kW Amperage: 108,7 A Frequency: 50 Hz Phases: Dimensions and weights Total lenght without sound shield: 1213 mm Total width without canopy: 560 mm Total height without canopy: 619 mm...
Page 53
MARINE GENERATORS G-25T-3 Three-Phase General data Maximum power*: 20 kW (25 kVA) Voltage: 400/230 V Prime Power**: 18,2 kW Amperage: 36,1 A Frequency: 50 Hz Phases: Dimensions and weights Total lenght without sound shield: 1213 mm Total width without canopy: 560 mm Total height without canopy: 619 mm...
Tightening torques Section 8 – Tightening torques Important nuts and bolts: G-8M-3 / G-8T-3 N · m ( k gf · m ) TIGHTENING VALUES THREAD 73.5 a 83.4 (7.5 a 8.5) Cylinder head M10 x 1.25 4.9 a 6.9 (2.0 a 3.0) Rocker cover M8 x 1.25...
Instructions to replace and remove Section 10 – Instructions to replace and remove When you decide to replace the genset, please contact Solé Diesel S.A.; will provide relevant instructions regarding the laws in force at the time. When disposing of the whole or parts of this genset, meets LAWS IN FORCE IN THE COUNTRY OF INSTALLATION.
Need help?
Do you have a question about the G-8M-3 and is the answer not in the manual?
Questions and answers