Introduction Introduction Presentation Dear Customer, First, we would like to thank you for choosing a Solé Diesel product. We recommend that you read this manual carefully before carrying out any of the operations and keep it close at hand, near the genset, as it can be of great use in the future.
Safety precautions and instructions Safety precautions and instructions Solé Diesel is concerned for your safety and your machine’s condition. Safety Precautions and Instructions are one of the primary ways to call your attention to the potential hazards associated with our engine operation. Follow the precautions listed throughout the manual before and during operation and maintenance procedures for your safety, the safety of others and the performance of your engine.
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Safety precautions and instructions Carbon monoxide (CO) can cause severe nausea, fainting or death. Engine exhaust gases contains carbon monoxide gas. Carbon monoxide is an odourless, colourless, tasteless, no irritating gas that can cause death if inhaled for even a short time. Get fresh air and do not sit, lie down or fall asleep if anyone shows signs of carbon monoxide poisoning: - Light-headedness, dizziness - Physical fatigue, weakness in joints and muscles.
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Safety precautions and instructions 2. The installer / operator of the engine has to wear personal protective equipment such as gloves, work shoes, eye and hearing protection as required by the task. 3. The area in which the operator is working has to be kept tidy and free of oil and other liquid spillages and solid waste (metal chips, etc.).
Sole Diesel Warranty Solé Diesel warranty Read the manual and documents delivered with each engine before carrying out any of the operations or presenting any queries. The engine is supplied without any liquids. Ensure that the liquids used match the specifications contained in Solé Diesel manuals.
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Sole Diesel Warranty b) The warranty covers any failure of the product under normal opera- ting conditions caused by a defect in manufacturing. c) The warranty covers the labour costs necessary to replace and/or repair the defective original components, according to Solé Diesel standards of excellence. The time period covered for these operations is limited to 4 hours.
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Sole Diesel Warranty The obligations of Solé Diesel are restricted to repairing the defective parts or, IF DEEMED APPROPRIATE BY Solé Diesel, returning the amount of the purchase, or replacing the parts to prevent poor operation resulting from defective materials or faults in the manufacture covered by the warranty.
Genset information Section 1 – Genset Information 1.1. Genset Identification Identification label The nameplate is located above the rocker cover. The characteristics plate of genset it’s located above the alternator case. The characteristics plate of canopy genset it’s located outside, as shown in the following picture: Genset serial number: In addition, all gensets are marked with the serial number on the block, on the fuel injection pump.
Genset information 1.2. Genset parts identification Gensets: 85 GTC / 100 GTAC / 115 GTC / 120 GTAC / 165 GTC / 180 GTAC PART ELEMENT Fuel filter Oil filter Oil fill cap Expansion tank Dipstick Intercooler assy ¹ DC alternator Injectors Belt protection case Starter assy...
Transport, handling and storage Section 2 – Transport, Handling and Storage 2.1. Reception When the genset is delivered make sure that the packing has not been damaged during transport and that it has not been tampered with or that components inside the packing have been removed (see information marked on covers, bases and cartons).
Transport, handling and storage 2.3. Transporting and Handling the Unpacked Genset When the genset is unpacked and ready for transport, use EXCLUSIVELY the appropriate lifting eyebolts. For 85 GTC / 100 GTAC / 115 GTC / 120 GTAC models: For 165 GTC / 180 GTAC models: DETALLE C DETALLE A DETALLE B...
Installation Section 3 – Installation 3.1. Angle of Installation Make sure the genset is installed on a level surface. Otherwise, the following angular operation maximum is permitted: Continuously Temporary 85 GTC / 100 GTAC 10º 30º (Max. 30 min.) 115 GTC / 120 GTAC 10º...
Operation Section 4 – Operation 4.1. Prestart checklist Follow these checks and inspections to ensure the correct genset operation. In addition, some checks require verification after unit starts. AIR CLEANER: Check for a clean and installed air cleaner element to prevent unfiltered air from entering the genset.
Operation 3. Use oil with suitable quality and viscosity. SAE 15W40 is recommended. Under extreme conditions contact with technical support. 4. Cover battery with an adequate material to protect it against the cold. Check that the battery is fully charged. It is also advisable to use a dielectric spray on the electrical connections.
Operation 4.4. Maintenance during the storage During the long genset storage, it must be stored inside a ventilated area and free of humidity. When the genset stay stopped for 3 months or more, inside parts can be oxidize and lost the oil film.
Systems and scheduled maintenance Section 5 – Systems and Scheduled Maintenance 5.1. Operating Description Information of special tools required and basic safety precautions. Disassembly: ✓ Use the correct tools and instruments. Serious injury or damage to the genset can result from using the wrong tools and instruments.
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Systems and scheduled maintenance Intervals Every Every Every Every 2 Winter storage and Inspection Item Daily 1st 20h-50h Every year 200h 400h 800h years Preservation Screw tightening, fastening. Engine block. General Valve clearance. Exhaust gas, noise and vibrations. Compression pressure. Lubrication Genset oil.
Exhaust 0,5 mm Inspection (without pressure washer) Do these operations in an authorised Sole Diesel Service. Before adjusting valve clareance, allow the engine to cool for at least 30 minuts. The oil temperature should be below 80ºC. 1. Loosen ventilation valve and swing it to the side.
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1. Loosen ventilation valve and swing it to the side. 2. Remove the cylinder head cover. 3. Do these operations in an authorised Sole Diesel Service. Before adjusting valve clareance, allow the engine to cool for at least 30 minuts. The oil temperature should be below 80ºC.
Systems and scheduled maintenance Maintenance task. Compression pressure inspection Start by: 1. Make sure the genset oil level, air cleaner, starting motor and battery are well-conditioned. 2. Start the genset and allow it to warm up thoroughly, until 50ºC or more coolant temperature. Measure the compression pressure on all cylinders: 1.
Systems and scheduled maintenance 5.4. Lubrication System Circuit description The lubrication circuit is forced by the trochoid gear pump, and it is composed of the following elements. PIECE ELEMENT Oil pan Scroop Oil pump Valve, flow control Valve, máximum pressure Engine oil cooler Oil filter Oil pipe...
(L). The check should be done by taking the measurement from the lower end of the dipstick. 85 GTC / 100 C/ 115 GTC / 120 Inclination GTAC / 165 GT /180 GTAC Min. (L) Max. (H) H: oil dipstick maximum level.
Systems and scheduled maintenance 5.5. Fuel System Circuit description The fuel system is based on a fuel feed pump and an in-line mechanical injection pump. PIECE ELEMENT Circuit compensation valve Return fuel tube Nozzle Injection pump Fuel pump Fuel filter Fuel hose Fuel filter (water separator) Valve...
Systems and scheduled maintenance Maintenance task. Water separator filter purge The fuel system must have a water separator filter (supplied as accessory) to avoid the inlet of water in the fuel circuit. According to the maintenance plan it is necessary to purge the filter to eliminate water periodically.
Systems and scheduled maintenance For this operation you must follow these steps: 1. Loosen all injection pipes. 2. Start the engine to blow air into the injection lines and injectors automatically. 3. When the fuel overflows from one injection pipe, tighten it and wait for the fuel to come out of another.
Systems and scheduled maintenance Coolant specifications It is recommended use Solé Diesel 50% coolant or another coolant with similar specifications. On the other hand, distilled water with an anti-freezing agent is also suitable. The anti-freezing agent concentration according to operating conditions is specified in anti-freezing agent package labels. It is advisable select the anti-freezing agent concentration based on a temperature approx.
Systems and scheduled maintenance Maintenance task. Seawater pump impeller inspection Seawater pump impeller is neoprene and cannot rotate dried. If operated without water, the impeller can be broken. It is important therefore that a spare impeller is always available. Impeller inspection and replacement procedure: 1.
Systems and scheduled maintenance 5.7. Inlet and Exhaust System Exhaust circuit description To 165 GTC / 180 GTAC models: These standard models are equipped with dry exhaust. There are 3 variants depending on the installation on your boat: - Dry exhaust adapter to join the pipe in the exhaust system of the boat. - Flexible exhaust.
Systems and scheduled maintenance Type 1 installation. When between water injection point of wet exhaust and waterline is minimum 150 mm. Type 2 installation. When between water injection point of wet exhaust and waterline there is less than 150 mm or the point of injection is below waterline. The wet exhaust is the genset’s standard equipment.
Systems and scheduled maintenance Maintenance task. Turbocharger cleaning and inspection Turbocharger maintenance To extend turbocharger life and efficiency, some basically important are given below: Inspect for possible oil leaks in the inlet and outlet ducts, as well as inside the turbo. A lack of lubrication or the appearance of oily residue could lead to shaft seizure and premature seal wear.
Systems and scheduled maintenance 5.8. Electrical System Control panel 85 GTC / 100 GTAC / 115 GTC / 120 GTAC models: These models are supplied without control panel. It is necessary to purchase the appropriate power and control kit for each model. 165 GTC / 180 GTAC model: These genset models are supplied with the control panel.
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Systems and scheduled maintenance Function table Oil pressure sensor: Pressure Resistance Tolerance Operating voltage: 6-24V (BAR) (ohm) (ohm) Operating current: >20mA, <85mA, Pmax<0.25W +3/-5 Operating temperature: -20°C to +100°C ±4 Measuring range: 0 – 10 BAR ±4 Absolute max. value: 30 BAR, max. 2 seconds. ±5 Protection: BODY IP 67 ±5...
Systems and scheduled maintenance Battery The minimum recommended capacity is 100 Ah. However, this value serves as a general reference since it relates to the maximum intensity it can offer for starting the generator set. The connection of the battery for a standard engine: Battery capacity •...
Systems and scheduled maintenance Maintenance task. Starter motor inspection 1. Check if there is any impurity in pinion teeth. 2. Make sure that the pinion shaft turns freely when turned in the direction of driving (clockwise) and it is locked when turned in the opposite direction.
Systems and scheduled maintenance the alternator belt pulley (1) to the right until the correct belt tensión. Tighten the screw (2). 2. When the belt is unfitted, check the condition of the pulley recesses, they shall be dry and clean. Its cleanliness is performed with soap water (never use petrol, gas oil or similar products).
Systems and scheduled maintenance Maintenance task. Control bearings During maintenance control the condition of the bearing and check that no grease has leaked: the lifespan of the bearings depends on the vibrations and axial strains they undergo (vibrations can increase considerably with a bad alignment) and on the working conditions. So, check for any unusual signs: vibrations, unusual noises.
If a fault occurs in the genset, proceed as follows: ➢ Within the period of warranty: • Contact to Sole Diesel Official Service. See Solé Diesel WARRANTY. ➢ Outside the period of warranty: • Contact to Sole Diesel Official Service. See Solé Diesel WARRANTY.
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Troubleshooting GENSET FAILURE SYSTEM PROBABLE CAUSES RECOMMENDED ACTIONS Replace the fuse in the installation. If fuse blows again, check Power cable fuse (red). electrical system for overloads or short circuits. Discharged or empty battery. Charge the battery or replace it with a new one. ELECTRICAL SYSTEM Loose or corroded battery connections.
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Troubleshooting GENSET FAILURE SYSTEM PROBABLE CAUSES RECOMMENDED ACTIONS GENERAL The fuel regulator is not operational. Contact an Official Solé Diesel Service. Faulty or clogged fuel pump Check fuel pump inlet. Clogged fuel filter Replace fuel filter. FUEL SYSTEM Air in fuel system Bleed fuel system.
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Troubleshooting GENSET FAILURE SYSTEM PROBABLE CAUSES RECOMMENDED ACTIONS Strangled oil pressure-relief valve Clean the valve and check its operation. OIL PRESSURE TOO Faulty oil pressure valve Contact an Official Solé Diesel Service. LUBRICATION SYSTEM HIGH. Oil level too high. Reset oil level. Obstruction of oil lines.
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Troubleshooting GENSET FAILURE SYSTEM PROBABLE CAUSES RECOMMENDED ACTIONS Faulty coolant water pump. Check coolant pump (impeller, pump sealing). Clean the tap, check if the salt water pump impeller is Plugged or restricted-pitch salt water tap. damaged. Faulty salt water pump. Check sea water pump (impeller, pump sealing).
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Troubleshooting GENSET FAILURE SYSTEM PROBABLE CAUSES RECOMMENDED ACTIONS CA open output breaker. Close the CA output breaker. Open wiring, terminals or exciter field pin. Check continuity. The main field (rotor) is not operational (open or Test and/or replace alternator assembly. earthed).
Alarm List (ECU) Section 7 – Alarms list (ECU) There are four ways to diagnose any failure or malfunction in the generator set: • Malfunction indicator lamp. • Diagnostic button and malfunction indicator lamp. • List of ECU alarms on the control panel. •...
Alarm List (ECU) Control function for configured warning lamps Warning lamp also switches on during the self-diagnosis (2 s) when ECU is activated (key switch (pin 15)). 7.2. Diagnostic button and malfunction indicator lamp It is possible to read existing failures using the indicator light and delete them from the failure memory using the diagnostic button.
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Alarm List (ECU) Hereunder you will find the steps to carry out the reading of the failure code issued by the lamp: a) The indicator lamp shows a failure. Example: Continuous flashing light. Press diagnostic button 1 to 3 seconds. Flashing or continuous indicator lamp light will switch off.
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Alarm List (ECU) CODE FAULT FAULT GROUP DESCRIPTION Short Long Short CAUSE REMARKS HELP 0.4 s 0.8 s 0.4 s Zero error display No faults 524287 ECU in emergency operation (if sensor 2 is available). Speed sensor 1 Emergency switch-off (if sensor Sensor failure Gear 2 is not available or failed).
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Alarm List (ECU) Coolant temperature sensor Value has exceeded Check coolant level. Check sensor switch-off switch-off limit. temperature and wiring. Value below switch-off Air temperature sensor switch-off Check sensor and wiring. limit. Low coolant level switch Emergency stop button. Start Check coolant level.
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Alarm List (ECU) Check CAN connection and connecting Broken wire, short circuit or BUS SID 231 cable. Check sensor and replace if error. required. Parameter Parameter Programming (EPROM SID 253 programming fault in Writing) governor fixed memory. Turn the ignition off and on again. Constant monitoring of Check again.
Parallel operation Section 8 – Parallel operation This generator set can be operated with or without the Parallel Kit supplied by Solé Diesel. Refer to the Parallel Kit Manual to operate the generator set if this kit has been installed. On the other hand, if it has not been installed, it is necessary to design the power and control part in order to operate the genset.
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Parallel operation If the parallel kit is not installed, the genset can be started and stopped manually or by CAN- BUS. The following instructions must be followed to operate manually. On the other hand, if CAN-BUS is used, follow the instructions of the installed controller. START THE GENSET 1.
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MARINE GENERATORS 85 GT/GTC PARALLEL Three-Phase General data Maximum power*: 68 kW (85 kVA) Voltage: 400/230 V Prime Power**: 61,8 kW Amperage: 122,7 A Frequency: 50 Hz Phases: Dimensions and weights Total lenght without canopy: 1779 mm Total lenght with canopy: 2007 mm Total width without canopy: 866 mm...
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MARINE GENERATORS 100 GTA/GTAC PARALLEL Three-Phase General data Maximum power*: 77,8 kW (97,3 kVA) Voltage: 480/277 V Prime Power**: 70,8 kW Amperage: 117 A Frequency: 60 Hz Phases: Dimensions and weights Total lenght without canopy: 1779 mm Total lenght with canopy: 2007 mm Total width without canopy: 866 mm...
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MARINE GENERATORS 115 GT/GTC PARALLEL Three-Phase General data Maximum power*: 90 kW (112,4 kVA) Voltage: 400/230 V Prime Power**: 82 kW Amperage: 162,2 A Frequency: 50 Hz Phases: Dimensions and weights Total lenght without canopy: 1770 mm Total lenght with canopy: 2007 mm Total width without canopy: 865 mm...
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MARINE GENERATORS 120 GTA/GTAC PARALLEL Three-Phase General data Maximum power*: 96 kW (120 kVA) Voltage: 480/277 V Prime Power**: 87,3 kW Amperage: 144,3 A Frequency: 60 Hz Phases: Dimensions and weights Total lenght without canopy: 1769 mm Total lenght with canopy: 2007 mm Total width without canopy: 865 mm...
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MARINE GENERATORS 165 GT/GTC Three-Phase General data Maximum power*: 132 kW (165 kVA) Voltage: 400/230 V Prime Power**: 120 kW Amperage: 238,2 A Frequency: 50 Hz Phases: Dimensions and weights Total lenght without canopy: 2079 mm Total lenght with canopy:...
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MARINE GENERATORS 165 GT/GTC PARALLEL Three-Phase General data Maximum power*: 132 kW (165 kVA) Voltage: 400/230 V Prime Power**: 120 kW Amperage: 238,2 A Frequency: 50 Hz Phases: Dimensions and weights Total lenght without canopy: 2079 mm Total lenght with canopy:...
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MARINE GENERATORS 180 GTA/GTAC Three-Phase General data Maximum power*: 144 kW (180 kVA) Voltage: 480/277 V Prime Power**: 131 kW Amperage: 216 A Frequency: 60 Hz Phases: Dimensions and weights Total lenght without canopy: 2079 mm Total lenght with canopy: 2350 mm Total width without canopy: 804 mm...
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MARINE GENERATORS 180 GTA/GTAC PARALLEL Three-Phase General data Maximum power*: 144 kW (180 kVA) Voltage: 480/277 V Prime Power**: 131 kW Amperage: 216 A Frequency: 60 Hz Phases: Dimensions and weights Total lenght without canopy: 2079 mm Total lenght with canopy: 2350 mm Total width without canopy: 804 mm...
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ECU CONNECTION EQUIPMENT PLUG / CONECTOR EQUIPOS A ECU Fault indicator lamp / Lampara indicadora de fallo Fault lamp test / Pu lsador test lampara de fallo ECU CONNECTION ENGINE PLUG / CONECTOR MOTOR A ECU Emergency stop relay Cranking relay ECU power relay Relé...
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ECU CONNECTION EQUIPMENT PLUG / CONECTOR EQUIPOS A ECU Fault indicator lamp / Lampara indicadora de fallo Fault lamp test / Pulsador test lampara de fallo Cranking relay ECU power relay Relé de arranque Relé alimentación ECU 30 86 85 87 30 86 85 87 reserve...
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ECU ENGINE AND EQUIPMENT ECU CONNECTION EQUIPMENT PLUG DETAIL / PLUGS DETAILS / DETALLE ECU CONECTORES DETALLE CONECTOR EQUIPOS COLOR Ó I MOTOR Y EQUIPOS A ECU Black / Negro Bat tery - / - Baterí a Spare / Libre Black / Negro DigOut/DIgIN Spare / Libre...
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Sec. 1 mm Sec. 1 mm Sec. 1 mm CONNECTOR ENGINE-ECU WIRING CPC 37 PIN PIN FEMALE ELECTRIC DIAGRAM FOR GENSET 165 GT/GTC AND 180 GTA/GTAC Part of the scheme: Engine installation (60996204) VERIFIED CREATION DATE LAST REVISION DRAWN PAGE 19/06/2018 DANIEL R.
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/3.B3 Sec. 1 mm 150 k Ω CONNECTOR ENGINE-ECU WIRING CPC 37 PIN PIN MALE ELECTRIC DIAGRAM FOR GENSET 165 GT/GTC AND 180 GTA/GTAC Part of the scheme: Box ECU and SCO-10 24V (60996217) VERIFIED CREATION DATE LAST REVISION DRAWN...
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RELAY 24V /2.C2 Sec. 1 mm /2.B4 /2.C2 2.5 A /2.C2 Sec. 1 mm ELECTRIC DIAGRAM FOR GENSET 165 GT/GTC AND 180 GTA/GTAC Part of the scheme: Box ECU and SCO-10 24V (60996217) VERIFIED CREATION DATE LAST REVISION DRAWN PAGE 19/06/2018 DANIEL R.
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(USE ONLY FOR A REFERENCE) 1750 1774.5 Detail A (Fuel Inlet) VIEW A 327.5 147.5 Detail B (Fuel Outlet) (10x) Ø17 VIEW B mounting holes Detail D (Wet Exhaust) Detail C (Sea water Inlet) 85 GT / 100 GTA / 115 GT / 120 GTA MATERIAL ACABADO PRESENTACIÓN...
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(USE ONLY FOR A REFERENCE) SIPHON BREAK CONNECTIONS (AIR VENT SYSTEM-OPTIONAL KIT) VIEW E 217.5 225 327.5 DRY EXHAUST ACCESS (DRY EXHAUST - OPTIONAL KIT) Ø16 (x10) MOUNTING HOLES VIEW C VIEW A FAN INSIDE 1890 LEAKS COOLANT OUTLET (Ø8) SEA WATER OUTLET (Ø42) 2152 (ONLY DRY EXHAUST)
Instructions to replace and remove Section 12 – Instructions to replace and remove When you decide to replace the genset, please contact Solé Diesel S.A.; will provide relevant instructions regarding the laws in force at the time. When disposing of the whole or parts of this genset, meets LAWS IN FORCE IN THE COUNTRY OF INSTALLATION.
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