Sole Diesel 85 GT Operator's Manual
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Sole Diesel 85 GT Operator's Manual

Marine generator sets
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U_GNBL_EN
Rev. 2

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Summary of Contents for Sole Diesel 85 GT

  • Page 1 U_GNBL_EN Rev. 2...
  • Page 2 INTRODUCCION Operator’s Manual Marine Diesel Gensets Revision 2. 10/2017...
  • Page 3 INTRODUCTION Introduction Presentation Dear Customer, First, we would like to thank you for choosing a Solé Diesel product. We recommend that you read this manual carefully before carrying out any of the operations and keep it close at hand, near the genset, as it can be of great use in the future. Our goal as a manufacturing company is that you enjoy our product, regardless of the use you make of it.

  • Page 4: Table Of Contents

    TABLE OF CONTENTS Table of Contents Introduction 1 Table of Contents .............................. 4 Safety Precautions and Instructions ....................... 6 Genset labels ..............................8 Solé Diesel warranty ............................10 Solé diesel limited warranty ............................ 10 Solé Diesel extended warranty ..........................10 Restrictions .................................
  • Page 5 TABLE OF CONTENTS MAINTENANCE TASK. FUEL LEVEL INSPECTION ...................... 29 MAINTENANCE TASK. FUEL TANK CLEAN ........................ 29 MAINTENANCE TASK. WATER SEPARATOR FILTER PURGUE .................. 30 MAINTENANCE TASK. FUEL FILTER CHANGE ......................30 MAINTENANCE TASK. INJECTION PUMP INSPECTION ................... 30 MAINTENANCE TASK. INJECTOR INSPECTION ......................30 5.6.

  • Page 6: Safety Precautions And Instructions

    SAFETY PRECAUTIONS AND INSTRUCTIONS Safety Precautions and Instructions Solé Diesel is concerned for your safety and your machine’s condition. Safety Precautions and Instructions are one of the primary ways to call your attention to the potential hazards associated with our engine operation. Follow the precautions listed throughout the manual before and during operation and maintenance procedures for your safety, the safety of others and the performance of your engine.
  • Page 7 SAFETY PRECAUTIONS AND INSTRUCTIONS Combustible materials. A fire can cause severe injury or death. Genset fuels, fuel vapours and combustible materials are flammable and explosive. Handle these materials carefully to minimize the risk of fire or explosion. Equip the compartment or nearby area with a fully charged fire extinguisher. In case of fire do not open sound, shield compartment and follow these instructions: Shut down genset(s).

  • Page 8: Genset Labels

    SAFETY PRECAUTIONS AND INSTRUCTIONS Never remove the cooler cap if the genset is hot. Steam and hot genset coolant will spurt out and seriously burn you. Allow the genset to cool down before you attempt to remove the cooler cap. Read the genset operator's manual and understand it before operation and maintenance of the genset, to ensure that it continues operating practices and maintenance procedures.
  • Page 9 SAFETY PRECAUTIONS AND INSTRUCTIONS Dangerous voltage. Operate the genset only when all guards and electrical panels are ready. Hot parts, coolant and steam. Stop the genset and let it cool down before touching or removing any genset part. Moving parts. Keep hands, feet, hair, clothing and test leads away from the belts and pulleys when the genset is running.

  • Page 10: Solé Diesel Warranty

    SOLÉ DIESEL WARRANTY Solé Diesel warranty Read the manual and documents delivered with each engine before carrying out any of the operations or presenting any queries. The engine is supplied without any liquids. Ensure that the liquids used match the specifications contained in Solé Diesel manuals. The application of the conditions described in this document shall only be effective for engines or generator sets that have been invoiced after January 1, 2012.

  • Page 11: Restrictions

    SOLÉ DIESEL WARRANTY Restrictions Coverage: a) The warranty covers any failure of the product under normal opera- ting conditions caused by a defect in manufacturing. b) The warranty covers the labour costs necessary to replace and/or repair the defective original components, according to Solé Diesel standards of excellence. The time period covered for these operatio- ns is limited to 4 hours.

  • Page 12: Responsibilities

    SOLÉ DIESEL WARRANTY m) Costs due to phone communications, loss of time or money, discomfort, launching, grounding, removal or replacement of vessel parts or materials because the design of the vessel makes it neces- sary to do so to access the engine, and damage and/or accidents caused as a result of a failure.

  • Page 13: Service Assistance

    SOLÉ DIESEL WARRANTY d) Detailed description of the problem. e) Information regarding any repair or installation performed by a service not included in the Solé Diesel distribution network, as well as the services performed. Service Assistance For an updated list of our distribution network, visit Dealers section in our web page www.solediesel.com.

  • Page 14: Section 1 - Genset Information

    GENSET INFORMATION Section 1 - Genset Information 1.1. Genset Identification IDENTIFICATION LABEL: The nameplate is located above the rocker cover. The characteristics plate of genset it’s located above the alternator case. The characteristics plate of canopy genset it’s located outside, as shown in the following picture: GENSET SERIAL NUMBER: In addition, all gensets are marked with the serial number on the block, on the fuel injection pump.

  • Page 15: Genset Parts Identification

    GENSET INFORMATION 1.2. Genset Parts Identification PIECE ELEMENT Oil filter Oil drain plug Dipstick Oil filler cap Oil cooler Fuel filter Fuel feed pump Injection pumps Injectors Valves Fuel overflow valve Air cooled (only in 115 GT/GTC and 120 GTA/GTAC) Admission manifold Exhaust manifold Turbocharger...

  • Page 16: Genset Limited Warranty

    GENSET INFORMATION 1.3. Genset Limited Warranty The limited warranty provided by Solé Diesel enters into force from the time of sale to the first end-purchaser or user of the genset. In the event that the product is not immediately delivered to the end-customer, the warranty shall enter into force 6 months after the date of sale.

  • Page 17: Section 2 - Transport, Handling And Storage

    TRANSPORT, HANDLING AND STORAGE Section 2 - Transport, Handling and Storage 2.1. Reception When the genset is delivered make sure that the packing has not been damaged during transport and that it has not been tampered with or that components inside the packing have been removed (see information marked on covers, bases and cartons).

  • Page 18: Transporting And Handling The Unpacked Genset

    TRANSPORT, HANDLING, AND STORAGE 2.3. Transporting and Handling the Unpacked Genset When the genset is unpacked and ready for transport, use EXCLUSIVELY the appropriate lifting eyebolts. DETALLE C DETALLE A DETALLE B 2.4. Storage of Packed and Unpacked Genset If the genset is left idle for prolonged periods, the client must check the possible conditions of conservation in relation to the place of storage.

  • Page 19: Section 3 - Installation

    Make sure the genset is installed on a level surface. Otherwise, the following angular operation maximum is permitted: Model Continuously 85 GT/GTC - 100 GTA/GTAC - 115 GT/GTC - 10º 120 GTA/GTAC If the genset operates in these conditions, check Section 5.4. Lubrication System.

  • Page 20: Section 4 - Operation

    OPERATION Section 4 - Operation 4.1. Prestart Checklist Follow these checks and inspections to ensure the correct genset operation. In addition, some checks require verification after unit starts. AIR CLEANER: Check for a clean and installed air cleaner element to prevent unfiltered air from entering the genset.

  • Page 21: Winterzation And Preservation

    OPERATION the genset and replace the seawater filter cover. Before starting the genset again, open the seawater cock. Repeat this operation whenever the genset is used at temperatures below 0ºC. Use oil with suitable quality and viscosity. SAE 15W40 is recommended. Under extreme conditions contact with technical support.

  • Page 22: Maintenance During The Storage

    OPERATION 4.4. Maintenance during the storage During the long genset storage, it has to be stored inside a ventilated area and free of humidity. When the genset stay stopped for 3 months or more, inside parts can be oxidize and lost the oil film.

  • Page 23: Section 5 - Systems And Scheduled Maintenance

    SYSTEMS AND SCHEDULED MAINTENANCE Section 5 - Systems and Scheduled Maintenance 5.1. Operating Description Information of special tools required and basic safety precautions. Disassembly: Use the correct tools and instruments. Serious injury or damage to the genset can result  from using the wrong tools and instruments.
  • Page 24 SYSTEMS AND SCHEDULED MAINTENANCE Intervals 1st 20h- Every Every Every Every Every 2 Winter storage and Inspection Item Daily 200h 400h 800h year years Preservation Screw tightening, fastening. Genset block. General Valve clearance. Exhaust gas, noise and vibrations. Compression pressure. Genset oil.

  • Page 25: General

    SYSTEMS AND SCHEDULED MAINTENANCE 5.3. General Solé Diesel offers, for these genset models, a maintenance kit: Ref. of kit 19440111 MAINTENANCE TASK. SCREW TIGHTENING, FASTENINGT For details of tightening torques see Section 9 Torques. MAINTENANCE TASK. VALVE CLEARANCE INSPECTION The rocker cover must be dismounted to check the valve clearance. This operation must be carried out when the genset is cold.

  • Page 26: Maintenance Task. Compression Pressure Inspection

    If the compression pressure is lower than repair limit, check the genset parts affected. Model Compression pressure 85 GT/GTC - 100 GTA/GTAC - 115 GT/GTC 3,0 a 3,8 MPa - 120 GTA/GTAC (30,6 a 38,7 kgf/cm2) It is not a good practice to measure the compression pressure on only few cylinders, and presume the compression on the remaining cylinders.

  • Page 27: Lubrication System

    Pushrod Rocker arm Pipe to oil pan Model Oil circuit capacity (L) Oil pressure sensor Pipe to turbocharger 85 GT/GTC - 100 Turbocharger GTA/GTAC - 115 GT/GTC - 120 Pipe to oil pan GTA/GTAC Pipe from turbocharger to oil pan...

  • Page 28: Maintenance Task. Oil Level Check

    SYSTEMS AND SCHEDULED MAINTENANCE MAINTENANCE TASK. OIL LEVEL CHECK Check the oil level in the crankcase daily or before each start-up to ensure that the level is between the upper (Max mark) and lower (Min mark) lines on the dipstick. To check the oil level: Remove the dipstick Wipe the dipstick end...

  • Page 29: Fuel System

    SYSTEMS AND SCHEDULED MAINTENANCE 5.5. Fuel System CIRCUIT DESCRIPTION The fuel system is based on a fuel feed pump and an in-line mechanical injection pump. PIECE ELEMENT Fuel tank (supplied as accessory) Fuel intake line (supplied accessory) Fuel feed pump Fuel line to fuel filter Fuel filter Fuel line to injection pumps...

  • Page 30: Maintenance Task. Water Separator Filter Purgue

    SYSTEMS AND SCHEDULED MAINTENANCE MAINTENANCE TASK. WATER SEPARATOR FILTER PURGUE The fuel system has to have a water separator filter (supplied as accessory) to avoid the inlet of water in the fuel circuit. According to the maintenance plan it is necessary to purge the filter to eliminate water periodically.

  • Page 31: Cooling System

    Seawater pipe Wet exhaus elbow Coolant pump inlet Thermostat Coolant circuit Model capacity (L) 85 GT/GTC - 100GTA/GTAC - 17,5 115GT/GTC - 120GTA/GTAC COOLAN SPECIFICATIONS It is recommended use KRAFFT ACU 2300 CC 50% coolant or another coolant with similar specifications.

  • Page 32: Maintenance Task. Coolant Check

    SYSTEMS AND SCHEDULED MAINTENANCE MAINTENANCE TASK. COOLANT CHECK Allow the genset to cool. Release pressure from the cooling system before removing the pressure cap. To release pressure, cover the pressure cap with a thick cloth and then slowly turn the cap counterclockwise. Remove the cap after pressure has been completely released and the genset has cooled.

  • Page 33: Maintenance Task. Zinc Anode Inspection

    SCO 10 PANEL Install the impeller. During installation push and rotate the impeller in the same direction as the genset rotation until it is thoroughly seated in the impeller housing. Inspect the cover plate and gasket for corrosion and/or damage. Replace components as necessary.

  • Page 34: Maintenance Task. Air Filter Inspection

    SCO 10 PANEL Type 1 installation. When between water injection point of wet exhaust and waterline is minimum 150 mm. L = MAX. 3000 mm W.L. Type 2 installation. When between water injection point of wet exhaust and waterline there is less than 150 mm or the point of injection is below waterline. W.L.

  • Page 35: Electrical System

    The minimum recommended capacity is from 100Ah. However, this value serves as a general reference since it relates to the maximum intensity it can offer for starting the generator set. Genset model Battery capacity (Ah) 85 GT/GTC - 100 GTA/GTAC - 115 GT/GTC - 120 GTA/GTAC CIRCUIT PROTECTION AC Breaker interrupts the genset output in the event of an overload or short circuit.

  • Page 36: Maintenance Task. Alternator Belt Tension Inspection

    SCO 10 PANEL MAINTENANCE TASK. ALTERNATOR BELT TENSION INSPECTION Push the belt inward with thumb pressure exerted midway between the pulleys, as shown, to check the belt tension (deflection). If the tension is incorrect, loosen the adjusting bracket bolt and mounting bolt, and move the alternator in or out.

  • Page 37: Maintenance Task. Cleaning And Lubrication

    SCO 10 PANEL If undue vibrations or noises appear after long-term usage, these could be due to a worn bearing that, if damaged, has to be replaced. No maintenance is required for the total operating time: Operating time 20.000 horas A bearing lifespan is closely linked to the working conditions and environment.

  • Page 38: Section 7 - Troubleshooting

    If a fault occurs in the genset, proceed as follows: Within the period of warranty:   Contact to Sole Diesel Official Service. See Section 1, 1.3. Genset Limited Warranty. Outside the period of warranty:   Contact to Sole Diesel Official Service. See Section 1, 1.3. Genset Limited Warranty.
  • Page 39 TROUBLESHOOTING GENSET FAILURE PROBABLE CAUSES RECOMMENDED ACTIONS SECTION OFF mode Move to MAN mode. SCO 10 PANEL Replace the controller fuse. If the fuse blows Fuse (red wire) burned out again, troubleshoot the controller. Battery discharged or dead Recharge or replace the battery. FAILURE TO CRANK Battery connections loose, corroded or Verify that the battery connections are...
  • Page 40 TROUBLESHOOTING GENSET FAILURE PROBABLE CAUSES RECOMMENDED ACTIONS SECTION Clean, test and/or replace the inoperative fuel Fuel injectors dirty or faulty injector. Fuel injection timing out of adjustment Adjust the fuel injection timing. Add fuel and move the fuel valve to opened Fuel tank empty or fuel valve shut off position.
  • Page 41 TROUBLESHOOTING GENSET FAILURE PROBABLE CAUSES RECOMMENDED ACTIONS SECTION Stator inoperative (open or grounded) Test and/or replace the stator. Check the fuse. Increase speed by 15%. Apply a 12V voltage for an instant across the The genset will not excite electronic regulator terminals using a battery with a 30 Ohm resistance in series and remember to respect the polarities.
  • Page 42 TROUBLESHOOTING GENSET FAILURE PROBABLE CAUSES RECOMMENDED ACTIONS SECTION INLET AND EXHAUST Air filter clogged Replace air filter element. SYSTEM The power curve of the genset is not adequate. LOAD GENSET Propeller to large (not enough rpm) Carry out a propulsive power study. GENERAL Valve clearance incorrect Adjust the valves.
  • Page 43 TROUBLESHOOTING GENSET FAILURE PROBABLE CAUSES RECOMMENDED ACTIONS SECTION Oil pressure relief valve sticking Oil pressure too low Check oil level. Restore the oil level. Inspect the genset for oil Oil level too low leaks. Faulty oil pressure valve Contact with our dealer Faulty oil pressure gauge or switch Check and/or replace oil pressure switch.
  • Page 44 TROUBLESHOOTING GENSET FAILURE PROBABLE CAUSES RECOMMENDED ACTIONS SECTION INLET AND EXHAUST Air filter clogged Replace air filter. SYSTEM COOLING SYSTEM Thermostat blocked at open position Replace thermostat and check the coolant state. Battery discharged or dead Recharge or replace the battery. Verify that the battery connections are correct, Battery connections loose, corroded or incorrect ELECTRICAL SYSTEM...

  • Page 45: Section 8 - Technical Specifications

    Open BBDC 100.5º Exhaust valve Close ATDC 51.5º Inlet valve clearance - cold genset (mm) exhaust valve clearance - cold genset (mm) 1500 (85 GT/GTC) 1500 (100 GT/GTC) RPM (rpm) 1800 (100 GTA/GTAC) 1800 (120 GTA/GTAC) Starting system Electric-starter System description...
  • Page 46 112,4 (115 GT/GTC) Apparent stand-by power (kVA) 97,3 (100 GTA/GTAC) 120 (120 GTA/GTAC) 400 / 230 or 230 (85 GT/GTC - 115 GT/GTC) Voltage (V) 480 / 277 or 240 (100 GTA/GTAC - 120 GTA/GTAC) 50 (85 GT/GTC - 115 GT/GTC)

  • Page 47: Section 9 - Tightening Torques

    WIRING DIAGRAMS Section 9 – Tightening Torques Important nuts and screws. 85 GT/GTC – 100 GTA/GTAC – 115 GT/GTC – 120 GTA/GTAC TIGHTENING VALUES N · m (kgf · m) Cylinder head 127.5 (13.0) Crankshaft pulley 39.0 to 49.0 (4.0 to 5.0) Main bearing caps 49.0 (5.0)

  • Page 48: Section 10 - Technical Appendices

    TIGHTENING TORQUES Section 10 – Technical Appendices Manual del Operador Grupos Electrógenos Marinos Revisión 2. 10/2017...

  • Page 49: Wiring Diagrams

    ELECTRICAL DIAGRAMS 10.1. Wiring diagrams Manual del Operador Grupos Electrógenos Marinos Revisión 2. 10/2017...

  • Page 50: Operation

    TIGHTENING TORQUES OPERATION This genset can be operated with or without our Parallel Kit. So if you have installed this kit, see the Parallel Kit Manual to operate the genset. On the other hand, if it has not been installed, you have to design the control part of the genset.

  • Page 51: Start The Genset

    ELECTRICAL DIAGRAMS In case of not install Parallel kit, the genset can be started and stopped manually or by CAN-bus. To operate it manually, follow the instructions below. On the other hand, if it is used CAN- bus, follow the instructions of the installed controller. START THE GENSET Connect battery switches It is necessary to connect positive (+) and negative (-) cables at the same time to...
  • Page 52 Señal paro de emergencia Starter motor / Motor de arranque Control and Conexión control y monitoring connection monitorización CPC Connector Conector CPC 85 GT PREPARED FOR PARALLEL OPERATION N.S. Battery switch Battery / Batería Desconectador de baterías DIBUJADO VERIFICADO FECHA CREACIÓN ÚLTIMA REVISIÓN...
  • Page 53 CPC Connector Conector CPC 85 GT/GTC - 100 GTA/GTAC - 115 GT/GTC - 120 GTA/GTAC GENSET MODEL / MODELO GRUPO PREPARED FOR PARALLEL OPERATION / PREPARADO PARA PARALELO ECU and engine control wiring closet detail / Detalle armario ECU e instalación control de motor...
  • Page 54 Battery - / - Batería AVR remote voltage control signal (0- Blue / Azul 2.5V) / AVR señal voltaje control remoto 85 GT/G TC - 100 GT A/GTAC - 115 GT/GTC -120 GTA/GTAC (0-2.5V) GENSET MODEL / MODELO GRUPO GENSET MODEL / MODELO GRUPO PREPARE D FOR PARALLEL OPE RATION / PREPARA DO PARA PARALELO AVR common / AVR común...

  • Page 55: Alternator Connections

    TECHNICAL APPENDICES 10.2. Alternator connections Manual del Operador Grupos Electrógenos Marinos Revisión 2. 10/2017...

  • Page 57: Regulator Connections

    TECHNICAL APPENDICES 10.3. Regulator connections Manual del Operador Grupos Electrógenos Marinos Revisión 2. 10/2017...

  • Page 59: Overall Dimensions

    TECHNICAL APPENDICES 10.4. Overall dimensions Manual del Operador Grupos Electrógenos Marinos Revisión 2. 10/2017...
  • Page 60 Detail B (Fuel Outlet) (10x) Ø17 VIEW B mounting holes Detail D (Wet Exhaust) Detail C (Sea water Inlet) 85 GT / 100 GTA / 115 GT / 120 GTA MATERIAL ACABADO ESCALA PRESENTACIÓN TRATAMIENTO DIBUJADO VERIFICADO FECHA CREACIÓN ÚLTIMA REVISIÓN GRADO PRECISIÓN...
  • Page 61 (USE ONLY FOR A REFERENCE) SIPHON BREAK CONNECTIONS (AIR VENT SYSTEM-OPTIONAL KIT) VIEW E 217.5 225 327.5 DRY EXHAUST ACCESS (DRY EXHAUST - OPTIONAL KIT) Ø16 (x10) MOUNTING HOLES VIEW C VIEW A FAN INSIDE 1890 LEAKS COOLANT OUTLET (Ø8) SEA WATER OUTLET (Ø42) 2152 (ONLY DRY EXHAUST)

  • Page 62: Sensor Data

    TECHNICAL APPENDICES 10.5 Sensor data Coolant temperature sensor: Measuring range -40ºC to 130ºC Warning 112ºC Shutdown 115ºC (delay of 15 sec.) Alarm disappears when temperature decreases less than 108ºC. Oil pressure sensor: Measuring range 0 to 10 bar Shutdown 1.9 ± 0.3 bar (1500 rpm) / 2.3 ± 0.2 bar (1800 rpm) Alarm disappears when the pressure increase 10% of the rated value for this rpm.

  • Page 63: Alarm List

    TECHNICAL APPENDICES 10.6 Alarm list This genset has four different forms to diagnose any failure or malfunction: Fault indicator lamp Diagnostic button and fault indicator lamp ECU alarm list on the controller (see Parallel kit manual, if installed) Service tool (contact nearest Solé dealer) Fault indicator lamp The engine regulator possesses numerous protection functions for the engine - depending on the available measuring points or sensors.

  • Page 64: Diagnostic Button And Fault Indicator Lamp

    TECHNICAL APPENDICES Function control of the configured warning lamps With the ECU activation (key switch (pin 15)), the warning lamp is also switched on for the duration of the self-diagnostic (2 s). Diagnostic button and Fault indicator lamp With the diagnostic button there is the possibility of reading out the existing faults as blink codes and to delete the fault memory 1.
  • Page 65 TECHNICAL APPENDICES In the following the steps for reading out the first blink code are shown: a. The fault indicator lamp indicates a fault, e.g. it flashes of lights continuously. Press diagnostics buttons 1 to 3: the flashing or continuous light of the fault indicator lamp is extinguished.

  • Page 71: Section 11 - Instructions To Replace And Remove

    INSTRUCTIONS TO REPLACE AND REMOVE Section 11 - Instructions to Replace and Remove When you decide to replace the genset, please contact SOLÉ S.A.; will provide relevant instructions regarding the laws in force at the time. When disposing of the whole or parts of this genset, meets LAWS IN FORCE IN THE COUNTRY OF INSTALLATION.

  • Page 72: Inspection Prior To The Delivery Of Propulsion Engines

    INSPECTION PRIOR TO THE DELIVERY OF PROPULSION ENGINES INSPECTION PRIOR TO THE DELIVERY OF PROPULSION ENGINES Installer / Marina information Installer Company: Installation Date: Contact Tel. no.: E-mail: Owner's Information Name and surnames: Contact Tel. no.: Email: Ingine Information Engine model: Engine serial number: Gearbox / Saildrive serial nº.: Installation Information...

  • Page 73: Maintenance Log

    MAINTENANCE LOG Maintenance Log DATE HOURS DESCRIPTION SERVICE NAME Manual del Operador Grupos Electrógenos Marinos Revisión 2. 10/2017...
  • Page 74 MAINTENANCE LOG Maintenance Log DATE HOURS DESCRIPTION SERVICE NAME Manual del Operador Grupos Electrógenos Marinos Revisión 2. 10/2017...
  • Page 76 MAINTENANCE LOG U_GNBL_EN Rev. 2 Manual del Operador Grupos Electrógenos Marinos Revisión 2. 10/2017...

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