This manual is copyright of Vacon Plc. All Rights Reserved. The User Manual gives you the necessary information about the installation, commissioning and operation of Vacon NX AC drives. We recommend that you read carefully these instructions before the first power-up of the AC drive.
10. The Vacon NXS or NXP AC drive is ready for operation. Vacon Plc is not responsible if you use the AC drives against the instructions. TEL. +358 (0)201 2121 · FAX +358 (0)201 212 205 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
4.5.2 Cooling of standalone AC drives (FR10 to FR11) 5 Power cabling Cable connections UL standards on cabling 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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VACON · 6 TABLE OF CONTENTS Cable dimensioning and selection 5.3.1 Cable and fuse sizes for 208-240 V and 380-500 V, FR4 to FR9 5.3.2 Cable and fuse sizes for 500-690 V, FR6 to FR9 5.3.3 Cable and fuse sizes for 380-500 V, FR10 to FR11 5.3.4...
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10.2 Fault codes 11 Appendix 1 11.1 Power losses for 380-500 V 11.2 Power losses of 500-690 V 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
VACON · 8 APPROVALS APPROVALS Here are the approvals that have been granted to this Vacon AC drive. 1. EC Declaration of conformity Find the EC Declaration of Conformity on the next pages. • 2. UL approval cULus approval file number E171278.
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In Vaasa, 7 of October, 2014 Vesa Laisi President The year the CE marking was affixed: 2003 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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FIN-65381 Vaasa Finland hereby declare that the product Product name: Vacon NXS/P Frequency converter Model designation: Vacon NXS/P 0003 5..to 1030 5..has been designed and manufactured in accordance with the following standards: Safety: EN 61800-5-1:2007 EN 60204-1:2006+A1:2009 (as relevant)
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In Vaasa, 7 of October, 2014 Vesa Laisi President The year the CE marking was affixed: 2003 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
VACON · 12 SAFETY SAFETY THE SAFETY SYMBOLS USED IN THE MANUAL This manual contains warnings and cautions, which are identified with safety symbols. The warnings and cautions give important information on how to prevent injury and damage to the equipment or your system.
Do not use spare parts that are not from the manufacturer. Using other spare parts can cause damage to the drive. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
VACON · 14 SAFETY CAUTION! Do not touch the components on the circuit boards. Static voltage can cause damage to these components. CAUTION! Make sure that the EMC level of the AC drive is correct for your mains. See chapter 8.5 Installation in an IT system.
Use a type B RCD or RCM device on the mains side of the drive. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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REMARQUE Vous pouvez télécharger les versions anglaise et française des manuels produit contenant l'en- semble des informations de sécurité, avertissements et mises en garde applicables sur le site www.vacon.com/ downloads. TEL. +358 (0)201 2121 · FAX +358 (0)201 212 205...
To make sure that the delivery is correct, compare your order data to the data on the package label. If the delivery does not agree with your order, speak to the vendor immediately. Fig. 1: The package label of Vacon AC drives A. The order number of Vacon F. The nominal output current B.
RECEIVING THE DELIVERY TYPE DESIGNATION CODE The type designation code of Vacon is made of standard codes and optional codes. Each part of the type designation code agrees to the data in your order. The code can have this format,...
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T = obeys the standard IEC/EN 61800-3 + A1 when used in IT networks N = No EMC emission protection. An external EMC filter is necessary. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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VACON · 20 RECEIVING THE DELIVERY Table 3: The description of the parts in the type designation code Code Description The brake chopper: 0 = No brake chopper 1 = Internal brake chopper 2 = Internal brake chopper and resistor...
After you open the package and lift the drive out, make sure that you received all the accessories. The content of the accessories bag is different for the different frames and protection classes. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
VACON · 22 RECEIVING THE DELIVERY 3.5.1 FR4-FR6 CABLE ACCESSORIES Fig. 2: The contents of accessories bag Components: 1. The grounding terminals (FR4, FR5), 2 pieces 2. The grounding clamps for control cable, 3 pieces 3. The rubber grommets (sizes vary from class to class), 3 pieces 4.
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The location of the grounding bar in FR6 is different from the picture. Put the rubber grommets in the openings. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
VACON · 24 RECEIVING THE DELIVERY Attach the cable entry flange to the frame of the AC drive with 5 pieces of M4x10 screws. Close the cover of the AC drive. 3.5.2 FR7-FR8 CABLE ACCESSORIES Fig. 3: The contents of accessories bag Components: 1.
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M4x16 screws: 1. FR7 standard 2. FR7 profibus 3. FR8 standard 4. FR8 profibus 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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VACON · 26 RECEIVING THE DELIVERY Put the rubber grommets in the openings: 1. FR7 IP21 (UL Type 1) 2. FR7 IP54 (UL Type 12) 3. FR8 See also step 5 in 3.5.1.1 Installing the accessories for how to put the grommets correctly.
To make sure that the waste is recycled correctly, send the waste to a recycling centre. You can also send the waste back to the manufacturer. Obey the local and other applicable regulations. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Make sure that there is sufficiently free space around the AC drive for cooling, see 4.5 Cooling. Also make sure that the mounting surface is sufficiently flat. For the dimensions of the wall-mounted and flange-mounted Vacon NX AC drives, see the chapters below.
VACON · 30 MOUNTING Table 5: Dimensions in mm (in inch) of the NXS and NXP AC drive, FR4-FR6 Drive type Ø E1Ø E2Ø* 0004 2-0012 2 3 x 28.3 0003 5-0012 5 (5.04) (3.94) (12.87) (12.32) (11.5) (7.48) (0.27) (3 x 1.11)
VACON · 32 MOUNTING 4.2.4 WALL MOUNTING OF FR9 Ø E1Ø Fig. 7: Dimensions of the NXS and NXP AC drive, FR9 Table 8: Dimensions in mm (in inch) of the NXS and NXP AC drive, FR9, part 1 Drive type...
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VACON · 34 MOUNTING Ø Fig. 9: The dimensions of the opening and drive outline with flange, FR4 to FR6 Table 11: The dimensions in mm (in inch) of the opening and drive outline with flange, FR4 to Drive type Ø...
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VACON · 36 MOUNTING Table 13: Dimensions in mm (in inch) of the NXS and NXP AC drive, FR7 and FR8, part 2 Drive type 0075 2-0114 2 188.5 188.5 0072 5-0105 5 (25.67) (24.88) (24.80) (7.42) (7.42) (0.91) (0.79)
VACON · 38 MOUNTING 4.3.3 FLANGE MOUNTING OF FR9 Ø Fig. 13: Dimensions of the NXS and NXP AC drive, F9 A. Top B. Opening Table 16: Dimensions in mm (in inch) of the NXS and NXP AC drive, FR9, part 1 Drive type Ø...
VACON · 40 MOUNTING COOLING The AC drive produces heat in operation. The fan moves air and decreases the temperature of the drive. Make sure that there is sufficiently free space around the drive. Some free space is also necessary for maintenance.
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150 mm (5.91 inch). ** = The minimum clearance to change the fan. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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VACON · 42 MOUNTING Table 20: The necessary quantity of cooling air Drive type The quantity of cooling The quantity of cooling air [m air [CFM] 0003 2-0012 2 41.2 0003 5-0012 5 0017 2-0031 2 0016 5-0031 5 0004 6-0013 6...
0460 6-0590 6 For more information on the power losses based on the switching frequency, see Chapter 11 Appendix 1. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Chapter 5.3 Cable dimensioning and selection shows the minimum dimensions of the Cu- cables and the related fuse sizes. If the motor temperature protection of the drive (see Vacon All in One Application Manual) is used as an overload protection, select the cable to agree with the protection. If 3 or more TEL.
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B. The PE conductors In all the frames, to obey the EMC standards, use the default values of the switching frequencies. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
VACON · 46 POWER CABLING If you installed a safety switch, make sure that the EMC protection continues from the start of the cables until their ends. UL STANDARDS ON CABLING To obey the UL (Underwriters Laboratories) regulations, use a UL-approved copper wire with a minimum heat resistance of 60 or 75 °C (140 or 167 °F).
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POWER CABLING VACON · 47 5.3.1 CABLE AND FUSE SIZES FOR 208-240 V AND 380-500 V, FR4 TO FR9 Table 24: The cable and fuse sizes for Vacon NXS and NXP ® Terminal cable size Mains, motor Fuse and brake...
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VACON · 48 POWER CABLING Table 24: The cable and fuse sizes for Vacon NXS and NXP ® Terminal cable size Mains, motor Fuse and brake Frame Type Mains cable Grounding (gG/gL) [A] resistor cable terminal terminal Cu [mm 0140 2 3*70+35 25–95 Cu/Al...
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POWER CABLING VACON · 49 Table 25: The cable and fuse sizes for Vacon NXS and NXP, North America ® Terminal cable size Mains, Motor and Fuse Frame Type brake resistor Class(T/J) Mains cable Grounding cable Cu [AWG] terminal [AWG] terminal [AWG] 0003 2—0008 2...
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VACON · 50 POWER CABLING Table 25: The cable and fuse sizes for Vacon NXS and NXP, North America ® Terminal cable size Mains, Motor and Fuse Frame Type brake resistor Class(T/J) Mains cable Grounding cable Cu [AWG] terminal [AWG]...
POWER CABLING VACON · 51 5.3.2 CABLE AND FUSE SIZES FOR 500-690 V, FR6 TO FR9 Table 26: The cable and fuse sizes for Vacon NXS and NXP ® Mains, Terminal cable size motor and Fuse brake Frame Type Mains cable...
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VACON · 52 POWER CABLING Table 27: The cable and fuse sizes for Vacon NXS and NXP, North America ® Terminal cable size Mains, Motor and Fuse Frame Type brake resistor Class(T/J) Mains cable Grounding cable Cu [AWG] terminal [AWG]...
POWER CABLING VACON · 53 5.3.3 CABLE AND FUSE SIZES FOR 380-500 V, FR10 TO FR11 Table 28: The cable and fuse sizes for Vacon NXS and NXP ® Number of Number of Fuse Mains, motor and brake Frame Type...
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VACON · 54 POWER CABLING Table 29: The cable and fuse sizes for Vacon NXS and NXP, North America ® Number of Number of Mains, Motor and brake resistor Frame Type Fuse Class(T/J) supply motor cable Cu [AWG] cables cables...
POWER CABLING VACON · 55 5.3.4 CABLE AND FUSE SIZES FOR 500-690 V, FR10 TO FR11 Table 30: The cable and fuse sizes for Vacon NXS and NXP ® Number of Number of Fuse Mains, motor and brake Frame Type...
VACON · 56 POWER CABLING Table 31: The cable and fuse sizes for Vacon NXS and NXP, North America ® Number of Number of Mains, Motor and brake resistor Frame Type Fuse Class(T/J) supply motor cable Cu [AWG] cables cables...
If it is necessary to connect an external brake resistor, see Brake Resistor Manual. See also Chapter 7.9.7.1 Internal brake resistor connection (P6.7.1). 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
VACON · 58 POWER CABLING PREPARING FOR THE CABLE INSTALLATION Before you start, make sure that none of the components of the AC drive is live. Read • carefully the warnings in Chapter 2 Safety. Make sure that the motor cables are sufficiently far from other cables.
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See also Chapter 7.9.7.1 Internal brake resistor connection (P6.7.1). Strip the motor cable, the mains cable, and the brake resistor cable. Grounding conductor MAINS MOTOR 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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VACON · 60 POWER CABLING Open the cover of the AC drive. FR5-FR7 Remove the screws of the cable cover. Remove the cable cover. Do not open the cover of the power unit. TEL. +358 (0)201 2121 · FAX +358 (0)201 212 205...
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A. The mains cable B. The brake cable C. The motor cable Remove the grounding clamps for grounding conductor. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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VACON · 62 POWER CABLING Put the cable entry plate with the cables into the groove on the frame of the drive. TEL. +358 (0)201 2121 · FAX +358 (0)201 212 205 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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See the correct tightening torques in Table 35. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
VACON · 64 POWER CABLING Make sure that the grounding conductor is connected to the motor and also to the terminals that are identified with a) For FR4 and FR5: Two protective conductors are necessary to obey the requirements of the standard IEC/EN 61800-5-1.
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Chapter 7.9.7.1 Internal brake resistor connection (P6.7.1). Strip the motor cable, the mains cable, and the brake resistor cable. Grounding conductor MAINS MOTOR 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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VACON · 66 POWER CABLING FR8 only: Open the cover of the AC drive. FR8 only: Open the power unit cover. FR9 only: Remove the cable cover. TEL. +358 (0)201 2121 · FAX +358 (0)201 212 205 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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NOTE! Use a cable gland as an alternative to the grommet in types where this is necessary. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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VACON · 68 POWER CABLING Attach the grommet and the cable until the frame of the drive goes into the groove of the grommet. a) With the enclosure class IP54 (UL Type 12), the connection between the grommet and the cable must be tight.
0125 6-0208 6 5.7.3 FRAMES FR10-FR11 For more information on how to install the cables for frames FR10 and larger, see Vacon NXP Enclosed Drives User Manual. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
The type code shows the I/O boards that are installed at the factory. For more information on the option boards, see Vacon NX option board manual. It is possible to use the drive with an external power source with these properties: +24 VDC ±10%, minimum 1000 mA.
6.2.2.2 Jumper selections on the OPTA1 basic board. For more information on control terminals, see All-in-One Application manual. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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VACON · 72 CONTROL UNIT Reference potentiometer, Standard I/O board 1-10kΩ Terminal Signal Description +10V Reference voltage Maximum current 10 mA Selection V/mA with jumper block X1 (*) Analogue input, AI1+ 0...+10 V (Ri = 200 kΩ) voltage or current (-10V...+10V Joystick ctrl, sel.
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You must set the jumper X3 to the position 'CMA/CMB isolated from ground'. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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VACON · 74 CONTROL UNIT 6.2.2.2 Jumper selections on the OPTA1 basic board You can change the functions of the AC drive to make them better agree with your requirements. To do this, change some positions for the jumpers on the OPTA1 board. The positions of the jumpers set the signal type of analogue and digital inputs.
For information on how to install the option boards, see the option board manual or NX I/O Boards User Manual. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
VACON · 76 CONTROL UNIT GALVANIC ISOLATION BARRIERS The control connections are isolated from mains. The GND terminals are permanently connected to I/O ground. See Fig. 27 The galvanic isolation barriers. The digital inputs on the I/O board are galvanically isolated from the I/O ground. The relay outputs are also double-isolated from each other at 300VAC (EN-50178).
You can remove the control panel from the AC drive. The control panel is isolated from the input line potential. CONTROL KEYPAD The Vacon control keypad has 9 buttons with which you can control the AC drive (and motor), set parameters and monitor values. ready run fault...
VACON · 78 CONTROL PANEL L. The Browser button Up. Use it to scroll the main menu and the pages of different submenus and to increase a value. DISPLAY The drive status indicators (A-G) gives you information about the status of the motor and the AC drive.
C. The number of items that are available B. The description (name of the page) or the item value. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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VACON · 80 CONTROL PANEL Fig. 31: The basic menu structure of the AC drive TEL. +358 (0)201 2121 · FAX +358 (0)201 212 205 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
* If the AC drive only has +24V supply (for control board power-up), this value is not reliable. See All-in-One Application Manual for more monitoring values. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
VACON · 82 CONTROL PANEL To find the Monitoring menu, scroll down in the READY Main menu until the location indication M1 shows on the first line of the display. Keypad Monitor V1V14 To go to the Monitoring menu from the Main menu, push the Menu button Right.
Right. The parameter value starts to blink. Keypad Min Frequency 13.95 Hz Set the new value with the Browser buttons Up and Down. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
VACON · 84 CONTROL PANEL To accept the change, push the Enter button. The READY value stops to blink and the new value shows in the value field. P2.1.1 Keypad NOTE! Min Frequency The value does not change if you do not 14.45 Hz...
Table 42: The symbols for the control place The control place The symbol I/O terminals I/O term Keypad (panel) Keypad Fieldbus Bus/Comm 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
VACON · 86 CONTROL PANEL CHANGING THE CONTROL PLACE In the Keypad control menu (M3), find the Control STOP READY Place with Menu buttons Up and Down. I/O term Control Place I/O Terminal To go to the edit mode, push the Menu button Right.
The keypad is selected as the control place and the current frequency reference and direction is copied to the keypad. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
VACON · 88 CONTROL PANEL COPYING THE FREQUENCY REFERENCE SET FROM I/O OR FIELDBUS TO THE CONTROL PANEL Keep the Enter button pushed down for 3 seconds. USING THE ACTIVE FAULTS MENU (M4) The Active faults menu shows a list of active faults. When there are no active faults, the menu is empty.
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If real time is set on the AC drive, the data items T1 and T2 show as follows: Description Type Counted operation days yyyy-mm-dd Counted operation hours hh:mm:ss,sss 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
VACON · 90 CONTROL PANEL EXAMINING THE FAULT TIME DATA RECORD Find the fault in Active faults menu or Fault history READY menu. I/O term 11 Output phase T1T16 Push the Menu button Right. STOP FAULT I/O term Operation days Scroll the data T.1-T.13 with the Browser buttons.
System Menu 2 To go to the System menu from the Main menu, push the Menu button Right. S1S11 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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VACON · 92 CONTROL PANEL Table 44: System menu functions Code Function Unit Default Cust Description Language selec- The selection is different in S6.1 English tion all the language packages Basic application Standard application Basic Local/Remote control appl. Application selec- S6.2...
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Sine filter Connected System informa- S6.8 tion S6.8.1 Total counters C6.8.1.1 MWh counter Power On day C6.8.1.2 counte 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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VACON · 94 CONTROL PANEL Table 44: System menu functions Code Function Unit Default Cust Description Power On hours hh:mm: C6.8.1.3 counter S6.8.2 Trip counters T6.8.2.1 MWh counter Clear MWh trip T6.8.2.2 counter Operating days T6.8.2.3 trip counter Operating hours hh:mm: T6.8.2.4...
In the Application selection page (S6.2), you can change the application. When you change the application, all parameters are reset. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
• was last used in the keypad, select No with the Browser buttons. For more information on the Application Package, see Vacon NX Application Manual. 7.9.3 COPY PARAMETERS (S6.3) Use this function to copy parameters from one AC drive to a different AC drive or to save parameter sets in the internal memory of the AC drive.
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Select the function with the Browser buttons. To accept the selection, push the Enter button. READY I/O term Parameter sets Wait... 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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VACON · 98 CONTROL PANEL Wait until 'OK' shows on the display. READY I/O term Parameter sets UPLOADING PARAMETERS TO KEYPAD (UP TO KEYPAD, S6.3.2) Use this function to upload all parameter groups to the control panel when the AC drive is stopped.
You can compare the actual values to Set 1, Set 2, Factory Settings and Keypad Set. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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VACON · 100 CONTROL PANEL In the Copy parameters (S6.3) subpage, find the READY Comparing parameters submenu with the Browser buttons. I/O term ParamComparison C1C3 Push the Menu button Right. The actual parameter values are first compared to READY those of the customised parameter Set 1. If no I/O term differences are found, '0' shows on the bottom line.
Browser buttons or by digits. The password can be a number between 1 and 65535. I/O term Password 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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VACON · 102 CONTROL PANEL Push the Browser buttons Up and Down to find • a number. Push the Menu button Right. A second '0' • shows on the display. 1. Push the Browser buttons to set digit on the right.
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Enter button Scrolling for options Browser buttons Up and Down Changing a value Browser buttons Up and Down 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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VACON · 104 CONTROL PANEL ACTIVATING/DEACTIVATING THE STARTUP WIZARD In the System menu (M6), find the page P6.5.3. READY I/O term Startup wizard To go to the edit mode, push the Menu button Right. READY I/O term Startup wizard To activate the Startup wizard, select Yes with •...
0, the function is not activated. When the Default page is not used, the control panel shows the page that was last showed on the display. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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VACON · 106 CONTROL PANEL CHANGING THE DEFAULT PAGE In the Keypad settings submenu, find the Default READY page subpage (P6.6.1) with the Browser buttons. I/O term Default page To go to the edit mode, push the Menu button Right.
Use a password to go the Hardware settings submenu (see Chapter 7.9.5.1 Password (S6.5.1)). Keep the password in a safe location! 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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VACON · 108 CONTROL PANEL 1 To find the Hardware settings submenu, READY scroll down in the System menu until the location indication S6.7 shows on the first I/O term line of the display. HW settings 2 To go to the Hardware settings submenu P1P4...
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In the Hardware settings submenu, find the Fan READY control settings (6.7.2) with the Browser buttons. I/O term Fan control Continuous 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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VACON · 110 CONTROL PANEL To go to the edit mode, push the Menu button Right. READY The used value starts to blink. I/O term Fan control Continuous To select the fan mode, use the Browser buttons. READY I/O term...
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If you have an FI9 or a larger inverter unit, select 'Ext.ChSwitch' to control an external charge switch. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
VACON · 112 CONTROL PANEL 7.9.8 SYSTEM INFO The System info submenu (S6.8) contains information on the hardware, software and operation of the AC drive. 1 To find the System info submenu, scroll down in the System menu until the location indication S6.8 shows on the first line of the...
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Clr Optime cntr Reset To accept the selection, push the Enter button. STOP READY I/O term Clr Optime cntr Reset 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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VACON · 114 CONTROL PANEL The display shows again Not reset. STOP READY I/O term Clr Optime cntr Not reset 7.9.8.3 Software (S6.8.3) The Software information page includes information on the AC drive software. Table 48: Software information pages Page Content 6.8.3.1...
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I/O term Version 2.01 7.9.8.5 Hardware (S6.8.5) The Hardware information page includes information on the AC drive hardware. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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VACON · 116 CONTROL PANEL Table 50: Hardware information pages Page Content 6.8.5.1 Power unit type code 6.8.5.2 Nominal voltage of the unit 6.8.5.3 Brake chopper 6.8.5.4 Brake resistor 6.8.5.5 Serial number 7.9.8.6 Expander boards (S6.8.6) In the Expander boards pages you find information about the basic and option boards connected to the control board (see Chapter 6 Control unit).
Parameters P1P4 To examine the list of parameters, push the Menu button Right. READY I/O term Slave address 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Slave address 7.11 FURTHER KEYPAD FUNCTIONS The Vacon NX control keypad has more application related functions. See Vacon NX Application Package for more information. TEL. +358 (0)201 2121 · FAX +358 (0)201 212 205 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Do not touch the side of the AC drive FR8 with hands when it operates. The surface is hot. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
STOP position. Make sure that you can start the motor safely. • Set the parameters of group 1 (see Vacon All-in-One Application Manual) to agree with • the requirements of your application. To find the necessary values for the parameters, see the motor nameplate.
• Do the Run test A or B, see Chapter 8.3.2 The Run test without the motor. • 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
C4. If your drive has the EMC protection level C2, it is necessary to change it to C4. To do this, remove the EMC jumpers. For equivalents of EMC levels in Vacon AC drives, see 9.3 The compliance with the product standard IEC/EN 61800-3 + A1.
Change the EMC protection of the AC drive to level C4. Open the cover of the AC drive. Open the cable cover of the AC drive. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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VACON · 126 COMMISSIONING AND ADDITIONAL INSTRUCTIONS Open the power unit cover of the AC drive. Remove the EMC screws. Remove the screw and replace with a plastic screw Cut the leads of the 3 capacitors. TEL. +358 (0)201 2121 · FAX +358 (0)201 212 205...
Only an authorized Vacon service person can change the EMC level of FR7 back to 8.5.3 FRAMES FR8 - FR11 Only a Vacon service person can change the EMC protection class of Vacon NXS or NXP, FR8- FR11. MAINTENANCE In normal conditions, Vacon NX AC drives are maintenance-free. To make sure that the drive operates correctly and has a long life, we recommend that you do regular maintenance.
VACON · 128 COMMISSIONING AND ADDITIONAL INSTRUCTIONS Table 52: The maintenance intervals and tasks Maintenance interval Maintenance task Whenever necessary Clean the heat sink. Regularly Do a check of the tightening torques of the terminals. Reform the capacitors (see Chapter 8.6.1 Capacitor...
MAINS VOLTAGE 208-240 V All sizes are available as IP21 (UL Type 1) or IP54 (UL Type 12). 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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75.0 *) Only available for NXP range NOTE! The currents in given ambient temperatures (in 9.2 Vacon® NXS and NXP - technical data) are achieved only when the switching frequency is the same or smaller than the factory default. TEL. +358 (0)201 2121 · FAX +358 (0)201 212 205...
All sizes are available as IP21 (UL Type 1). The sizes FR4 to FR10 are also available as IP54 (UL Type 12). 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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VACON · 132 TECHNICAL DATA FOR NXS AND NXP Table 54: The power ratings of Vacon NX AC drive in mains voltage 380-500V, 50/60 Hz, 3~ ® Frame Drive Loadability Motor shaft power type Low * High * 380 V mains...
500.0 450.0 NOTE! The currents in given ambient temperatures (in 9.2 Vacon® NXS and NXP - technical data) are achieved only when the switching frequency is the same or smaller than the factory default. The currents for FR10 to FR11 are valid at an ambient temperature of 40°C (104 °F) (except for 0520 5: currents are valid at an ambient temperature of 35°C (95 °F)).
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VACON · 134 TECHNICAL DATA FOR NXS AND NXP Table 55: The power ratings of Vacon NX AC drive in mains voltage 500-690 V, 50/60 Hz, 3~ ® Frame Drive Loadability Motor shaft power type High 690 V mains 575 V mains...
560.0 500.0 NOTE! The currents in given ambient temperatures (in 9.2 Vacon® NXS and NXP - technical data) are achieved only when the switching frequency is the same or smaller than the factory default. The currents for FR10 to FR11 are valid at an ambient temperature of 40°C (104 °F) (except for 0416 6 and 0590 6: currents are valid at an ambient temperature of 35°C (95 °F)).
VACON · 136 TECHNICAL DATA FOR NXS AND NXP H*150% H*150% 1 min 9 min Fig. 33: High overload For more information, refer to the standard IEC61800-2 (IEC:1998). 9.1.5 BRAKE RESISTOR RATINGS For more information, see NX Brake Resistors User Manual.
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TECHNICAL DATA FOR NXS AND NXP VACON · 137 Table 56: Brake resistor ratings for Vacon NX AC drives , mains voltage 208-240V Mains voltage 208-240 V, 50/60 Hz, 3~ Drive type Max. brake current [A] Resistance [Ω] 0003 0004...
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VACON · 138 TECHNICAL DATA FOR NXS AND NXP Table 57: Brake resistor ratings for Vacon NX AC drives, mains voltage 380-500V Mains voltage 380-500 V, 50/60 Hz, 3~ Drive type Max. brake current [A] Resistance [Ω] 0003 0004 0005...
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TECHNICAL DATA FOR NXS AND NXP VACON · 139 Table 58: Brake resistor ratings for Vacon NX AC drives, mains voltage 500-690V Mains voltage 500-690 V, 50/60 Hz, 3~ Drive type Max. brake current [A] Resistance [Ω] 0004 0005 0007...
VACON · 140 TECHNICAL DATA FOR NXS AND NXP VACON NXS AND NXP - TECHNICAL DATA ® Table 59: The technical data of the Vacon NXS and NXP AC drive ® Technical item or function Technical data Input voltage U 208-240 V, 380-500 V, 500-690 V, -10%…+10%...
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Acceleration time 0.1-3000 s Deceleration time 0.1-3000 s Braking torque DC brake: 30% * T (without the brake option) 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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VACON · 142 TECHNICAL DATA FOR NXS AND NXP Table 59: The technical data of the Vacon NXS and NXP AC drive ® Technical item or function Technical data Ambient operating tem- FR4-FR9 perature current: -10°C (-14 °F) (no frost)...+40 °C (104 °F) current: -10°C (-14 °F) (no frost)...+50 °C (122 °F)
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Safety standards and cer- of the drive for more approvals.) IEC 60664-1 and tifications UL840 in overvoltage category III. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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VACON · 144 TECHNICAL DATA FOR NXS AND NXP Table 59: The technical data of the Vacon NXS and NXP AC drive ® Technical item or function Technical data Analogue input voltage 0…+10 V, R = 200 kΩ, (–10 V…+10 V joystick control) Resolution 0.1%, accuracy ±1%...
UL regulations. THE COMPLIANCE WITH THE PRODUCT STANDARD IEC/EN 61800-3 + A1 The product standard IEC/EN 61800-3 + A1 has 5 categories. The Vacon AC drives are divided into 5 classes that have equivalents in the standard.
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VACON · 146 TECHNICAL DATA FOR NXS AND NXP Table 60: The equivalents of the product standard IEC/EN 61800-3 + A1 in Vacon classes EMC category in the product EMC class in Note standard IEC/EN 61800-3 + A1 Vacon AC drives Obeys the standard when used in IT networks No EMC emission protection.
If the AC drives are used with other supplies, they do not obey the EMC requirements. To change the EMC protection category of your Vacon NX AC drive from C2 or C3 to C4, see the instructions in Chapter 8.5 Installation in an IT system.
VACON · 148 FAULT TRACING FAULT TRACING When the control diagnostics of the AC drive find an unusual condition in the operation of the drive, the drive shows this information: This information shows on the display (see 7.7 Using the Active faults menu (M4)): •...
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Use a reset signal from the I/O terminal or • fieldbus. The display goes back to the same state it was before the fault. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
VACON · 150 FAULT TRACING 10.2 FAULT CODES Fault Subcode in Fault Possible cause How to correct the fault code T.14 Overcurrent S1 = Hard- There is too high a current Do a check of the loading. Do a ware trip (>4*I H) in the motor cable.
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• the external charge • S3 = switch is not closed Undervolt- age control supervision 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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VACON · 152 FAULT TRACING Fault Subcode in Fault Possible cause How to correct the fault code T.14 10 * Input line supervi- The input line phase is Do a check of the supply voltage, sion missing. the fuses and supply cable.
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Device removed An option board was The device is not available. Reset removed from the slot. the fault. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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VACON · 154 FAULT TRACING Fault Subcode in Fault Possible cause How to correct the fault code T.14 Device unknown S1 = An unknown device was Ask instructions from the distribu- Unknown connected (the power unit/ tor near to you.
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Run disable Run enable signal is low. Do a check of the reason for the Run enable signal. 24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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VACON · 156 FAULT TRACING Fault Subcode in Fault Possible cause How to correct the fault code T.14 63 ** Emergency stop Command for emergency New run command is accepted stop received from digital after reset. input or fieldbus. 64 ** Input switch open Drive input switch is open.
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