General Operating And Electrical Specifications - Everlast PowerMTS 400 Operator's Manual

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Construction Type
Input Voltage
I1MAX Current Rating (Inrush Amps) 240V 1 ph / 480V 3ph
I1EFF Current Rating (Rated Amps) 240V 1 ph / 480V 3ph
OCV
MIG Duty Cycle @ Rated Outputs (Rated at 40° C/104 F)
TIG Duty Cycle @ Rated Outputs (Rated at 40° C/104 F)
Stick Duty Cycle @ Rated Outputs (Rated at 40° C/104 F )
MIG Output Range V/A (DC Output Only) 240V 1 ph / 480V 3 ph
TIG Output Range V/A (DC Output Only) 240V 1 ph / 480V 3 ph
Stick Output Range V/A (DC Output Only) 240V 1 ph / 480V 3 ph
MIG Wire Feeder Series (Detachable Type)
Spool and Push Pull Gun Capable
MIG Wire Feed Speed (No load) 240 1 phase/480 3 phase:
MIG 2T/4T Function
MIG/ Stick Inductance (Arc Force)
MIG Burn Back Time
MIG Wire Size Handling Capability
MIG Spool Size
MIG Drive Roll Sizes Included
Crater Voltage (Fill Voltage)
Crater Current (Fill Wire Feed Speed)
Pre/Post Flow Time
Burn Back Voltage
Stick Arc Force
Stick 6010 Capable
TIG Start/ Torch Type
TIG Foot Pedal Capable
MIG Gun Type/Length/ Connector Type
400A Work Clamp with Cable Length
400A Stick Electrode Holder Length
Power Output Adapter/Connectors
Power Cable Length
Power Plug Type for Single Phase Operation 240V
Cooling Type
Dimensions (Approximate)
Weight (Bare Power Source)
Ingress Protection Rating
The maximum output of the machine is reduced to when operating on 240V 1phase input power. For full power, use 480V 3 phase input power. See
above specifications for more information.
Specifications
PowerMTS Product Specifications
Inverter (IGBT based, Digital Control)
240 V 1 Phase, 480V 3 Phase 50/60 Hz (Switched at rear.)
60A / 24A
46A / 20A
70V
240V 1 ph: 60% @ 315A/29.8V, 100% @ 250A/26.6V
480V 3 ph: 60% @ 400A/34V 100% @ 315A/30V
240V 1 ph: 60% @ 300A/22V, 100% @ 250A/20V
480V 3 ph: 60% @ 400A/26V, 100% @ 310A/22.6V
240V 1 ph: 60% @ 300A/32V, 100% @ 250A/30V
480V 3 ph: 60% @ 400A/36V, 100% @ 310A/32.4V
17-29.8V/60-315A / 17-34V/60-400A
10.8-22V/20-300A / 11.2-26V/30-400A
20.8-30V/20-300A / 21.2-36V/30-400A
FCS 203 (Non-water Cooled)
Spool Gun Only. Use Parker DSP 360,
60-600/60-750 IPM , Set on machine as a percent 0-100%.
Yes
0-10 (0-100% of range)
0-2 Seconds
.030"-.062" (Recommend to add 24 gun option and blue
liner for .030-.035" wire.)
12" (Up to 44 lbs.)
.045"-.062" V-Groove (Installed). .030"-.035" V-Groove
0-10 (0-100% of Available Voltage)
0-10 (0-100% of Available Voltage)
Auto
0-10 (0-100% of Available Voltage)
0-100% above set Amperage
Yes
Scratch Start with 26V (gas-valve) rigid neck torch
No
North Series 36KD Series 10ft/ 3m w/ Euro Quick Connect
10 ft (3m) DINSE 35/50 (1/2 nom. dia.)
10 ft (3m) DINSE 35/50 (1/2" nom. dia.)
DINSE 35 series (35/50mm
6.5 ft (2m)
Customer Supplied according to voltage input.
Full Time, High Volume Fan(s)
20" H X 11.25" W X 26" L (Power Source, not mounted)
105 lbs.
IP21S
or 35/70mm
2
2)
NOTICE:
13
Duty Cycle
Duty Cycle is simply the amount of time out
of a 10 minute period in which the unit can
operate. For example, this unit has a duty
cycle of 60% at maximum output, that
means that the unit can be operated for 60
minutes out of 10 minutes. This is rated for
continuous or intermittent use during the
10 minute period of time. This rating stand-
ard (United States) is based on a maximum
ambient temperature of 40 C. Operating
above this point, or at lower temperatures
with high humidity may reduce the duty
cycle rating. Of course, the duty cycle will
increase somewhat as ambient temperature
and output Amps drops as well. Regardless,
the duty cycle is not controlled by a timer.
Rather, a heat sensor located on a heat sink
near the critical power components of the
welder signals overheat. If the operating
temperature of the unit is exceeded, weld-
ing output will stop and an over-
temperature warning light/error code will be
displayed on the screen. If a duty cycle
event occurs, do not turn the unit off!
Allow the welder to continue to run at idle
for at least 10-15 minutes until the temper-
ature has fallen enough to reset the sensor
and over-temperature warning light. Even if
the unit resets, allow the unit to cool for a
full 15 minutes, or the duty cycle will be
more quickly triggered since the unit resets
just below the heat threshold. The fan(s)
should be allowed to continue to cool for a
full 15 minutes without welding/cutting
activity after a duty cycle shut down has
occurred. After 15 minutes of cooling, you
may switch the unit off if you are finished
welding. If the unit does not automatically
reset after 15 minutes, turn the unit off.
Wait for 15 seconds before turning the
machine back on. If the unit does not reset,
contact technical support for further advice
and assistance. As a best practice, before
shut down, if you have been welding con-
tinuously for extended periods of time, keep
your unit on for 10 additional minutes to
allow it to cool down. The intentional and/or
repeated triggering of the duty cycle protec-
tion feature on this unit will shorten the
lifespan of the unit's electronics and can
weaken internal components. Overheating
your unit repeatedly takes a cumulative toll

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